CN210756725U - A processing mechanical device for chamfering the end of rolled round steel - Google Patents

A processing mechanical device for chamfering the end of rolled round steel Download PDF

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CN210756725U
CN210756725U CN201921727311.2U CN201921727311U CN210756725U CN 210756725 U CN210756725 U CN 210756725U CN 201921727311 U CN201921727311 U CN 201921727311U CN 210756725 U CN210756725 U CN 210756725U
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round steel
fixedly connected
telescopic rod
electric telescopic
mounting
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葛卫京
杨晓东
张汉山
左圆圆
张斌斌
卢松涛
马玉川
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Shangqiu Institute of Technology
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Abstract

本实用新型公开了一种轧制圆钢端头倒角的加工机械装置,包括底座,所述底座的上端两侧均固定连接有安装架,两个所述安装架的顶部固定连接有同一个支撑板,所述底座的上端两侧均固定连接有安装座,所述安装座位于安装架的外侧,所述安装座上安装有驱动电机,所述驱动电机的输出端固定连接有电动伸缩杆,所述电动伸缩杆伸缩端贯穿安装架的侧壁向内延伸且固定连接有刀座,所述刀座上安装有刀盘,所述刀座的上下两侧均设有集屑机构,所述底座的上端对称设有两个固定座,两个所述固定座位于两个安装架之间。本实用新型通过驱动电机和电动伸缩杆实现对圆钢工件的倒角加工,同时可以对倒角产生的碎屑进行收集,避免伤人和对倒角产生影响。

Figure 201921727311

The utility model discloses a processing mechanical device for rolling round steel end chamfering. A support plate, both sides of the upper end of the base are fixedly connected with a mounting seat, the mounting seat is located on the outer side of the mounting frame, a driving motor is installed on the mounting seat, and an electric telescopic rod is fixedly connected to the output end of the driving motor , the telescopic end of the electric telescopic rod extends inward through the side wall of the mounting frame and is fixedly connected with a knife seat, a knife disk is installed on the knife seat, and the upper and lower sides of the knife seat are provided with a chip collecting mechanism, so The upper end of the base is symmetrically provided with two fixing seats, and the two fixing seats are located between the two mounting frames. The utility model realizes the chamfering processing of the round steel workpiece through the driving motor and the electric telescopic rod, and at the same time, the debris generated by the chamfering can be collected, so as to avoid injury and influence on the chamfering.

Figure 201921727311

Description

一种轧制圆钢端头倒角的加工机械装置A processing mechanical device for chamfering the end of rolled round steel

技术领域technical field

本实用新型涉及加工机械设备技术领域,尤其涉及一种轧制圆钢端头倒角的加工机械装置。The utility model relates to the technical field of processing machinery and equipment, in particular to a processing machinery device for rolling round steel end chamfers.

背景技术Background technique

在机械行业的加工工艺中,轧制圆钢端头的倒角加工,通常由于轧制圆钢的直径较大、重量较大,而采用手工作业方式,传统的工艺是采用氧割的方法切割轧制圆钢而初步形成倒角雏形,再采用打磨的方法形成圆滑的倒角。In the processing technology of the machinery industry, the chamfering of the rolled round steel ends is usually performed manually due to the large diameter and weight of the rolled round steel. The traditional process is to use oxygen cutting to cut The round steel is rolled to initially form a chamfering prototype, and then a smooth chamfer is formed by grinding.

而现有轧制圆钢端头倒角的加工机械装置,手工作业加工的产品精度不高,难于达到很高的要求,致使产品的质量得不到保证,并且在倒角过程中,会产生很多的碎屑,而现有技术没有对碎屑进行及时的收集处理,需要浪费人力和时间再次清理打扫,并且可能会影响倒角质量,碎屑飞溅可能会对工作人员造成损伤。However, the existing processing machinery for chamfering the ends of rolled round steel, the precision of the products processed by hand is not high, and it is difficult to meet high requirements, so that the quality of the products cannot be guaranteed, and during the chamfering process, there will be There is a lot of debris, and the existing technology does not collect and process the debris in time, which requires waste of manpower and time to clean up again, and may affect the quality of the chamfering, and the splashing of debris may cause damage to the staff.

实用新型内容Utility model content

本实用新型的目的是为了解决现有技术中存在的缺点,如:加工精度不高、碎屑飞溅伤人且难以清理,而提出的一种轧制圆钢端头倒角的加工机械装置。The purpose of the utility model is to solve the shortcomings in the prior art, such as low machining accuracy, splashing of debris and difficulty in cleaning, and proposes a processing mechanical device for chamfering the end of a rolled round steel.

为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

一种轧制圆钢端头倒角的加工机械装置,包括底座,所述底座的上端两侧均固定连接有安装架,两个所述安装架的顶部固定连接有同一个支撑板,所述底座的上端两侧均固定连接有安装座,所述安装座位于安装架的外侧,所述安装座上安装有驱动电机,所述驱动电机的输出端固定连接有电动伸缩杆,所述电动伸缩杆伸缩端贯穿安装架的侧壁向内延伸且固定连接有刀座,所述刀座上安装有刀盘,所述刀座的上下两侧均设有集屑机构,所述底座的上端对称设有两个固定座,两个所述固定座位于两个安装架之间,所述固定座的上方设有夹紧机构。A processing mechanical device for chamfering an end of a rolled round steel, comprising a base, two sides of the upper end of the base are fixedly connected with mounting frames, the tops of the two mounting frames are fixedly connected with the same support plate, and the Both sides of the upper end of the base are fixedly connected with a mounting seat, the mounting seat is located on the outer side of the mounting frame, a driving motor is installed on the mounting seat, and an electric telescopic rod is fixedly connected to the output end of the driving motor, and the electric telescopic rod is fixedly connected. The telescopic end of the rod extends inward through the side wall of the mounting frame and is fixedly connected with a cutter seat. A cutter head is installed on the cutter seat. The upper and lower sides of the cutter seat are provided with a chip collecting mechanism, and the upper end of the base is symmetrical. Two fixing bases are provided, the two fixing bases are located between the two mounting frames, and a clamping mechanism is arranged above the fixing bases.

优选地,所述集屑机构包括对称设置在刀座上下两侧的碎屑框,所述碎屑框的侧壁上固定连接有连接板,所述连接板的侧壁上螺纹连接有螺栓,所述电动伸缩杆的表面固定套设有套板,所述套板上开设有用于安装螺栓的螺纹孔。Preferably, the chip collecting mechanism includes a chip frame symmetrically arranged on the upper and lower sides of the tool seat, a connecting plate is fixedly connected to the side wall of the chip frame, and a bolt is threaded on the side wall of the connecting plate, The surface of the electric telescopic rod is fixedly sleeved with a sleeve plate, and the sleeve plate is provided with threaded holes for installing bolts.

优选地,所述夹紧机构包括分别位于两个固定座正上方的两个推进气缸,所述推进气缸设置在支撑板的上表面,所述推进气缸的输出端固定连接有活塞杆,所述活塞杆贯穿支撑板向下延伸且固定连接有固定板。Preferably, the clamping mechanism includes two propulsion cylinders located directly above the two fixed seats respectively, the propulsion cylinders are arranged on the upper surface of the support plate, the output end of the propulsion cylinder is fixedly connected with a piston rod, the The piston rod extends downward through the support plate and is fixedly connected with the fixing plate.

优选地,所述固定板和固定座的表面均开设有对应设置的半圆形凹槽。Preferably, the surfaces of the fixing plate and the fixing base are provided with correspondingly arranged semicircular grooves.

优选地,所述底座的表面设有传送带,所述传送带位于两个固定座之间。Preferably, a conveyor belt is provided on the surface of the base, and the conveyor belt is located between the two fixed seats.

优选地,所述碎屑框与电动伸缩杆接触的一侧表面呈圆弧面,所述圆弧面与电动伸缩杆匹配设置。Preferably, the surface of one side of the debris frame in contact with the electric telescopic rod is a circular arc surface, and the circular arc surface is matched with the electric telescopic rod.

优选地,所述碎屑框与圆钢工件接触的一侧表面呈圆弧面,所述圆弧面与圆钢工件匹配设置。Preferably, a side surface of the chip frame in contact with the round steel workpiece is a circular arc surface, and the circular arc surface is matched with the round steel workpiece.

本实用新型的有益效果:The beneficial effects of the present utility model:

1、通过设置驱动电机、电动伸缩杆、刀座和刀盘,刀座既能由驱动电机带动作旋转运动对圆钢工件进行倒角,又能由电动伸缩杆带动作直线动动,使得刀盘也既能旋转又能前后推进。通过设置夹紧机构,推进气缸通过活塞杆带动固定板上下移动,从而对圆钢工件夹紧和松开。1. By setting the drive motor, the electric telescopic rod, the cutter seat and the cutter head, the cutter seat can be driven by the driving motor to rotate the circular steel workpiece for chamfering, and can be moved linearly by the electric telescopic rod to make the cutter. The disc can also both rotate and advance back and forth. By setting the clamping mechanism, the advancing cylinder drives the fixed plate to move up and down through the piston rod, thereby clamping and loosening the round steel workpiece.

2、通过设置集屑机构,当刀座带动刀盘旋转对工件进行倒角时,倒角产生的碎屑被飞溅收集到碎屑框,可以防止对倒角产生影响,有效地避免碎屑飞溅对工作人员造成损伤,同时节约了清理碎屑的时间和人力。2. By setting the chip collecting mechanism, when the tool seat drives the cutter head to rotate to chamfer the workpiece, the chips generated by the chamfer are splashed and collected into the chip frame, which can prevent the chamfer from affecting the chamfer and effectively avoid the chip splash. Injury to workers, while saving time and labor in cleaning debris.

附图说明Description of drawings

图1为本实用新型提出的一种轧制圆钢端头倒角的加工机械装置的结构示意图;Fig. 1 is the structural representation of a kind of processing mechanical device for rolling round steel end chamfering proposed by the utility model;

图2为图1中A处结构示意图;Fig. 2 is a structural representation at A in Fig. 1;

图3为本实用新型提出的一种轧制圆钢端头倒角的加工机械装置的固定板和固定座的侧视结构示意图。3 is a schematic side view of the structure of a fixing plate and a fixing seat of a processing mechanical device for chamfering a round steel end proposed by the utility model.

图中:1底座、2安装架、3支撑板、4安装座、5驱动电机、6电动伸缩杆、7刀座、8刀盘、9推进气缸、10活塞杆、11固定板、12固定座、13传送带、14碎屑框、15连接板、16套板、17螺栓、18凹槽。In the picture: 1 base, 2 mounting frame, 3 supporting plate, 4 mounting seat, 5 driving motor, 6 electric telescopic rod, 7 cutter seat, 8 cutter head, 9 propulsion cylinder, 10 piston rod, 11 fixing plate, 12 fixing seat , 13 conveyor belts, 14 chip boxes, 15 connecting plates, 16 sets of plates, 17 bolts, 18 grooves.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.

在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation , are constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

参照图1-3,一种轧制圆钢端头倒角的加工机械装置,包括底座1,底座1的上端两侧均固定连接有安装架2,两个安装架2的顶部固定连接有同一个支撑板3,底座1的上端两侧均固定连接有安装座4,安装座4位于安装架2的外侧,安装座4上安装有驱动电机5,驱动电机5的输出端固定连接有电动伸缩杆6,电动伸缩杆6伸缩端贯穿安装架2的侧壁向内延伸且固定连接有刀座7,刀座7上安装有刀盘8,刀座7既能由驱动电机5带动作旋转运动对圆钢工件进行倒角,又能由电动伸缩杆6带动作直线动动,使得刀盘7也既能旋转又能前后推进。刀座7的上下两侧均设有集屑机构,底座1的上端对称设有两个固定座12,两个固定座12位于两个安装架2之间,固定座12的上方设有夹紧机构。Referring to Figures 1-3, a processing mechanical device for rolling round steel end chamfering, including a base 1, the upper end of the base 1 is fixedly connected on both sides with a mounting frame 2, and the tops of the two mounting frames 2 are fixedly connected with the same. A support plate 3, both sides of the upper end of the base 1 are fixedly connected with a mounting seat 4, the mounting seat 4 is located on the outer side of the mounting frame 2, a driving motor 5 is installed on the mounting seat 4, and the output end of the driving motor 5 is fixedly connected with an electric telescopic Rod 6, the telescopic end of the electric telescopic rod 6 extends inward through the side wall of the mounting frame 2 and is fixedly connected with a knife seat 7, a knife disk 8 is installed on the knife seat 7, and the knife seat 7 can be driven by the driving motor 5 to rotate. When chamfering the round steel workpiece, it can also be moved linearly by the electric telescopic rod 6, so that the cutter head 7 can also rotate and advance forward and backward. The upper and lower sides of the tool holder 7 are provided with a chip collecting mechanism. The upper end of the base 1 is symmetrically provided with two fixed seats 12. The two fixed seats 12 are located between the two mounting frames 2. The upper part of the fixed seat 12 is provided with clamping mechanism.

本实用新型中,集屑机构包括对称设置在刀座7上下两侧的碎屑框14,在倒角过程中,倒角产生的碎屑随刀座7的转动在离心力的作用下飞入碎屑框14中,碎屑框14的侧壁上固定连接有连接板15,连接板15的侧壁上螺纹连接有螺栓17,电动伸缩杆6的表面固定套设有套板16,套板16上开设有用于安装螺栓17的螺纹孔。通过拧动螺栓17,使得螺栓17从套板16上的螺纹孔脱出,进而便可将碎屑框14取下,方便使用者对碎屑框14内的碎屑进行清理。In the present invention, the chip collecting mechanism includes chip frames 14 symmetrically arranged on the upper and lower sides of the knife seat 7. During the chamfering process, the chips generated by the chamfering fly into the chip with the rotation of the knife seat 7 under the action of centrifugal force. In the chip frame 14, a connecting plate 15 is fixedly connected to the side wall of the chip frame 14, a bolt 17 is threadedly connected to the side wall of the connecting plate 15, and a sleeve plate 16 is fixedly sleeved on the surface of the electric telescopic rod 6. The sleeve plate 16 There are threaded holes for mounting the bolts 17 on it. By screwing the bolts 17 , the bolts 17 are released from the threaded holes on the sleeve plate 16 , so that the chip frame 14 can be removed, which is convenient for the user to clean the chips in the chip frame 14 .

夹紧机构包括分别位于两个固定座12正上方的两个推进气缸9,推进气缸9设置在支撑板3的上表面,推进气缸9的输出端固定连接有活塞杆10,活塞杆10贯穿支撑板3向下延伸且固定连接有固定板11。固定板11和固定座12的表面均开设有对应设置的半圆形凹槽18。推进气缸9通过活塞杆10带动固定板11上下移动,从而实现对圆钢工件的夹紧和松开。The clamping mechanism includes two propulsion cylinders 9 located directly above the two fixed seats 12 respectively, the propulsion cylinders 9 are arranged on the upper surface of the support plate 3, the output end of the propulsion cylinder 9 is fixedly connected with a piston rod 10, and the piston rod 10 passes through the support The plate 3 extends downward and is fixedly connected with a fixing plate 11 . The surfaces of the fixing plate 11 and the fixing base 12 are provided with correspondingly arranged semicircular grooves 18 . The propulsion cylinder 9 drives the fixed plate 11 to move up and down through the piston rod 10, so as to realize the clamping and loosening of the round steel workpiece.

底座1的表面设有传送带13,传送带13位于两个固定座12之间,便于对圆钢工件的输送。碎屑框14与电动伸缩杆6接触的一侧表面呈圆弧面,圆弧面与电动伸缩杆6匹配设置,提高碎屑框14与电动伸缩杆6之间连接的紧密性,避免碎屑掉落。碎屑框14与圆钢工件接触的一侧表面呈圆弧面,圆弧面与圆钢工件匹配设置,提高碎屑框14与圆钢工件之间的紧密性,保证碎屑能够全部飞入碎屑框内。The surface of the base 1 is provided with a conveyor belt 13, and the conveyor belt 13 is located between the two fixed seats 12, which is convenient for conveying the round steel workpiece. The side surface of the debris frame 14 in contact with the electric telescopic rod 6 is an arc surface, and the arc surface is matched with the electric telescopic rod 6 to improve the tightness of the connection between the debris frame 14 and the electric telescopic rod 6 and avoid debris fall. The side surface of the chip frame 14 in contact with the round steel workpiece is an arc surface, and the arc surface is matched with the round steel workpiece to improve the tightness between the chip frame 14 and the round steel workpiece, and ensure that all the chips can fly in Inside the crumb box.

本实用新型使用时,通过自动输料机构13把圆钢工件送到指定位置,工件用固定座12定位后,再启动上面两个推进气缸9,使得活塞杆10带动固定板11向下移动,从而通过固定板11和固定座12将圆钢工件夹紧固定,夹紧完毕后启动电动伸缩杆6,使得电动伸缩杆6带动刀座7向圆钢工件的两端推进,然后启动驱动电机5,带动电动伸缩杆6转动,使得刀座7和刀盘8转动,从而对圆钢工件的端头进行切削倒角加工,工件加工完成后,启动电动伸缩杆6带动刀座7缩回,启动推进气缸9通过活塞杆10带动固定板11缩回,松开工件自动下料,完成倒角加工。在倒角过程中,倒角产生的碎屑随刀座7的转动在离心力的作用下飞入碎屑框14中,倒角完成后,可通过拧动螺栓17,使得螺栓17从套板16上的螺纹孔脱出,进而便可将碎屑框14取下,方便使用者对碎屑框14内的碎屑进行清理。When the utility model is in use, the round steel workpiece is sent to the designated position through the automatic feeding mechanism 13, and after the workpiece is positioned with the fixing seat 12, the upper two propulsion cylinders 9 are activated, so that the piston rod 10 drives the fixing plate 11 to move downwards. Therefore, the round steel workpiece is clamped and fixed by the fixing plate 11 and the fixing seat 12, and after the clamping is completed, the electric telescopic rod 6 is activated, so that the electric telescopic rod 6 drives the tool seat 7 to push the two ends of the round steel workpiece, and then the driving motor 5 is started. , drive the electric telescopic rod 6 to rotate, so that the cutter seat 7 and the cutter head 8 rotate, so as to perform cutting and chamfering processing on the end of the round steel workpiece. After the workpiece is processed, start the electric telescopic rod 6 to drive the cutter seat 7 to retract, start The advancing cylinder 9 drives the fixing plate 11 to retract through the piston rod 10, loosens the workpiece and automatically unloads the material to complete the chamfering process. During the chamfering process, the chips generated by chamfering fly into the chip frame 14 with the rotation of the cutter seat 7 under the action of centrifugal force. The threaded holes on the upper part come out, and then the chip frame 14 can be removed, which is convenient for the user to clean the chips in the chip frame 14 .

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.

Claims (7)

1. The processing machinery device for rolling round steel end chamfer comprises a base (1) and is characterized in that both sides of the upper end of the base (1) are fixedly connected with mounting frames (2), the tops of the two mounting frames (2) are fixedly connected with the same supporting plate (3), both sides of the upper end of the base (1) are fixedly connected with mounting seats (4), the mounting seats (4) are positioned on the outer sides of the mounting frames (2), a driving motor (5) is installed on the mounting seats (4), an electric telescopic rod (6) is fixedly connected with the output end of the driving motor (5), the telescopic end of the electric telescopic rod (6) penetrates through the side wall of the mounting frames (2) to extend inwards and is fixedly connected with a cutter holder (7), a cutter disc (8) is installed on the cutter holder (7), chip collecting mechanisms are arranged on both sides of the upper side and the lower side of the cutter holder (7), two fixing seats (12) are symmetrically arranged, two fixing seats (12) are located between the two mounting frames (2), and clamping mechanisms are arranged above the fixing seats (12).
2. The processing machinery device for rolling the round steel end chamfer as claimed in claim 1, wherein the scrap collecting mechanism comprises scrap frames (14) symmetrically arranged at the upper and lower sides of the tool apron (7), a connecting plate (15) is fixedly connected to the side wall of the scrap frame (14), a bolt (17) is in threaded connection with the side wall of the connecting plate (15), a sleeve plate (16) is fixedly sleeved on the surface of the electric telescopic rod (6), and a threaded hole for mounting the bolt (17) is formed in the sleeve plate (16).
3. The processing machinery device for rolling the round steel end chamfer as claimed in claim 1, wherein the clamping mechanism comprises two propulsion cylinders (9) respectively positioned right above the two fixed seats (12), the propulsion cylinders (9) are arranged on the upper surface of the supporting plate (3), the output ends of the propulsion cylinders (9) are fixedly connected with piston rods (10), and the piston rods (10) extend downwards through the supporting plate (3) and are fixedly connected with fixing plates (11).
4. A processing machinery device for rolling round steel end chamfer according to claim 3, characterized in that the surfaces of the fixed plate (11) and the fixed seat (12) are both provided with corresponding semicircular grooves (18).
5. A machine tool assembly for rolling round steel end chamfers according to claim 1, wherein the surface of the base (1) is provided with a conveyor belt (13), and the conveyor belt (13) is located between two holders (12).
6. The processing machinery device for rolling the round steel end chamfer as claimed in claim 2, wherein the surface of one side of the scrap frame (14) contacting with the electric telescopic rod (6) is a circular arc surface, and the circular arc surface is matched with the electric telescopic rod (6).
7. A processing machinery apparatus for rolling round steel end chamfer according to claim 2, characterized in that the side surface of the chipping frame (14) contacting the round steel workpiece is a circular arc surface, and the circular arc surface is matched with the round steel workpiece.
CN201921727311.2U 2019-10-15 2019-10-15 A processing mechanical device for chamfering the end of rolled round steel Expired - Fee Related CN210756725U (en)

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Application Number Priority Date Filing Date Title
CN201921727311.2U CN210756725U (en) 2019-10-15 2019-10-15 A processing mechanical device for chamfering the end of rolled round steel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921727311.2U CN210756725U (en) 2019-10-15 2019-10-15 A processing mechanical device for chamfering the end of rolled round steel

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112475467A (en) * 2020-11-10 2021-03-12 扬州工业职业技术学院 Processing machinery device for rolling round steel end chamfer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112475467A (en) * 2020-11-10 2021-03-12 扬州工业职业技术学院 Processing machinery device for rolling round steel end chamfer

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