CN210755274U - Flange hole processing equipment - Google Patents

Flange hole processing equipment Download PDF

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Publication number
CN210755274U
CN210755274U CN201921480410.5U CN201921480410U CN210755274U CN 210755274 U CN210755274 U CN 210755274U CN 201921480410 U CN201921480410 U CN 201921480410U CN 210755274 U CN210755274 U CN 210755274U
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China
Prior art keywords
flange
drill bit
hole drill
bolt hole
bolt
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Expired - Fee Related
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CN201921480410.5U
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Chinese (zh)
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吕申建
周加军
陆贵林
倪娟
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Jiangsu Runsen Pipe Co ltd
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Jiangsu Runsen Pipe Co ltd
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Abstract

The utility model relates to the technical field of machine part processing correlation, specifically a flange hole processing equipment, including mount and the cylinder of fixed mounting below the mount, movable mounting has the piston rod in the cavity of cylinder, the terminal fixedly connected with mount table of piston rod, be provided with multiunit servo motor in the mount table, and its below fixed mounting has flange hole drill bit and bolt hole drill bit, and its below is provided with the flange fixing base, the both ends of flange fixing base have seted up the spacing groove, its below is provided with a supporting bench, its middle position has seted up the screw hole, and its both ends are provided with the fixed block, and its above has seted up the spout, be provided with the slider in the spout; rotate the flange fixing base through the bolt and install on a supporting bench, let the staff can take off the good flange of last drilling in drilling to wait to drill in placing the flange standing groove with the flange of waiting to drill next, thereby reduced the latency of machine greatly, thereby increased the production speed of device.

Description

一种法兰孔加工设备Flange hole processing equipment

技术领域technical field

本实用新型涉及机械零件加工相关技术领域,具体为一种法兰孔加工设备。The utility model relates to the technical field of machining of mechanical parts, in particular to a flange hole machining equipment.

背景技术Background technique

法兰又叫法兰凸缘盘或突缘。法兰是轴与轴之间相互连接的零件,用于管端之间的连接;也有用在设备进出口上的法兰,用于两个设备之间的连接,如减速机法兰。法兰连接或法兰接头,是指由法兰、垫片及螺栓三者相互连接作为一组组合密封结构的可拆连接。管道法兰系指管道装置中配管用的法兰,用在设备上系指设备的进出口法兰。法兰上有孔眼,螺栓使两法兰紧连。法兰间用衬垫密封。法兰分螺纹连接(丝扣连接)法兰、焊接法兰和卡夹法兰。法兰都是成对使用的,低压管道可以使用丝接法兰,四公斤以上压力的使用焊接法兰。两片法兰盘之间加上密封垫,然后用螺栓紧固,由于法兰的使用范围非常广,所以其需求量也非常大,然而现如今的一些法兰孔加工设备由于其对法兰的固定设备较为复杂,导致钻孔更换法兰时速度较慢,从而影响了其生产速度,为此,本实用新型提出一种法兰孔加工设备用以解决上述问题。Flange is also called flange flange or flange. Flanges are the interconnected parts between shafts and are used for the connection between pipe ends; they are also used as flanges on the inlet and outlet of equipment for the connection between two equipment, such as reducer flanges. Flange connection or flange joint refers to a detachable connection in which flanges, gaskets and bolts are connected to each other as a set of combined sealing structures. Pipe flange refers to the flange used for piping in the pipeline installation, and used on equipment refers to the inlet and outlet flanges of the equipment. There are holes on the flanges, and bolts make the two flanges tightly connected. The flanges are sealed with gaskets. Flange is divided into threaded connection (thread connection) flange, welding flange and clip flange. Flanges are used in pairs. Wire flanges can be used for low-pressure pipelines, and welded flanges can be used for pressures above four kilograms. A gasket is added between the two flanges and then fastened with bolts. Because the flange is used in a wide range, its demand is also very large. However, some of today's flange hole processing equipment The fixing equipment is relatively complicated, which leads to the slow speed when drilling the hole to replace the flange, thus affecting the production speed. Therefore, the utility model proposes a flange hole processing equipment to solve the above problem.

实用新型内容Utility model content

本实用新型的目的在于提供一种法兰孔加工设备,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a flange hole processing equipment to solve the problems raised in the above background technology.

为实现上述目的,本实用新型提供如下技术方案:一种法兰孔加工设备,包括固定架和固定安装在固定架下方的气缸,所述气缸的腔体中活动安装有活塞杆,所述活塞杆的末端固定连接有安装台,所述安装台中设置有多组伺服电机,且其下方固定安装有法兰孔钻头和螺栓孔钻头,所述法兰孔钻头和螺栓孔钻头均通过钻头夹固定安装在安装台中伺服电机的转子上,所述螺栓孔钻头共设置有六个,且其下方设置有法兰固定座,所述法兰固定座的两端开设有限位槽,且其下方设置有支撑台,所述支撑台为一块平板其中间位置开设有螺纹孔,且其两端设置有固定块,所述固定块为固定焊接在支撑台上表面的矩形块,且其上方开设有滑槽,所述滑槽中设置有滑块,所述滑块的上表面设置有凸块,所述凸块为固定焊接在滑块上表面的凸起结构。In order to achieve the above purpose, the utility model provides the following technical solutions: a flange hole processing equipment, comprising a fixing frame and a cylinder fixedly installed under the fixing frame, a piston rod is movably installed in the cavity of the cylinder, and the piston The end of the rod is fixedly connected with an installation table, and a plurality of sets of servo motors are arranged in the installation table, and a flange hole drill bit and a bolt hole drill bit are fixedly installed under the installation table, and the flange hole drill bit and the bolt hole drill bit are fixed by the drill bit clamp. Installed on the rotor of the servo motor in the installation platform, there are six bolt hole drill bits in total, and a flange fixing seat is arranged below it. Support table, the support table is a flat plate with threaded holes in the middle, and fixed blocks at both ends, the fixed blocks are rectangular blocks fixed and welded on the upper surface of the support table, and a chute is opened above it A slider is arranged in the chute, a bump is arranged on the upper surface of the slider, and the bump is a raised structure fixedly welded on the upper surface of the slider.

优选的,所述法兰固定座为一块两端为圆弧状的矩形块,其中间开设有圆形槽口,其槽口中设置有六角螺栓,所述六角螺栓固定在支撑台中间的螺纹孔中,所述法兰固定座在支撑台上并未固定死,其可以以六角螺栓为转轴在支撑台上自由转动,且圆形槽口的两边均开设有法兰放置槽。Preferably, the flange fixing seat is a rectangular block with arc-shaped ends, a circular slot is formed in the middle, and a hexagonal bolt is arranged in the slot, and the hexagonal bolt is fixed in the threaded hole in the middle of the support table. Among them, the flange fixing seat is not fixed on the support table, it can rotate freely on the support table with the hexagonal bolt as the rotating shaft, and flange placement grooves are provided on both sides of the circular notch.

优选的,所述法兰放置槽为一个圆形槽,其槽口前后方留有开口。Preferably, the flange placement groove is a circular groove with openings at the front and rear of the groove.

优选的,所述法兰放置槽的圆心处开设有法兰孔钻头槽,其槽口直径与法兰孔钻头的直径相吻合,所述法兰孔钻头槽的四周均匀分布有螺栓孔钻头槽,所述螺栓孔钻头槽一共设置有六个,其直径与螺栓孔钻头的直径相吻合,其分布位置与螺栓孔钻头的分布位置相吻合。Preferably, a flange hole drill bit slot is opened at the center of the flange placement slot, the diameter of the slot is consistent with the diameter of the flange hole drill bit, and bolt hole drill bit slots are evenly distributed around the flange hole drill bit slot , the bolt hole drill slot is provided with a total of six, its diameter is consistent with the diameter of the bolt hole drill bit, and its distribution position is consistent with the distribution position of the bolt hole drill bit.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:

1.通过设置法兰固定座,并将其通过螺栓转动安装在支撑台上,并在两侧对称设置有两个法兰放置槽,让工作人员可以在钻孔的同时,取下上一个钻孔好的法兰,并将下一个需要钻孔的法兰放置到法兰放置槽中等待钻孔,从而大大缩减了机器的等待时间,从而增加了装置的生产速度;1. By setting the flange fixing seat, and turning it on the support table by bolts, and setting two flange placement grooves symmetrically on both sides, so that the staff can remove the previous drill while drilling. Hole the flange, and place the next flange that needs to be drilled into the flange placement slot to wait for drilling, which greatly reduces the waiting time of the machine and increases the production speed of the device;

2.通过在法兰放置槽的前后方留有开口,可以在不影响法兰在法兰放置槽中固定效果的条件下,让法兰的放置于取下工作变得更加方便。2. By leaving openings in the front and rear of the flange placement groove, it can make the flange placement and removal work more convenient without affecting the fixing effect of the flange in the flange placement groove.

附图说明Description of drawings

图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;

图2为图1中A处结构放大示意图;Fig. 2 is the enlarged schematic diagram of the structure at place A in Fig. 1;

图3为本实用新型钻头分布示意图;3 is a schematic diagram of the distribution of drill bits of the present utility model;

图4为本实用新型法兰固定座结构示意图。FIG. 4 is a schematic diagram of the structure of the flange fixing seat of the present invention.

图中:固定架1、气缸2、活塞杆3、安装台4、法兰孔钻头5、螺栓孔钻头6、法兰固定座7、六角螺栓8、支撑台9、法兰放置槽10、法兰孔钻头槽11、螺栓孔钻头槽12、限位槽13、固定块14、滑槽15、滑块16、凸块17、圆形槽口18。In the figure: fixing frame 1, cylinder 2, piston rod 3, mounting table 4, flange hole drill 5, bolt hole drill 6, flange fixing seat 7, hexagon bolt 8, support table 9, flange placement groove 10, method Blue hole drill bit slot 11 , bolt hole drill bit slot 12 , limit slot 13 , fixed block 14 , chute 15 , slider 16 , bump 17 , circular slot 18 .

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

请参阅图1-4,本实用新型提供一种技术方案:一种法兰孔加工设备,包括固定架1和固定安装在固定架1下方的气缸2,气缸2的腔体中活动安装有活塞杆3,活塞杆3的末端固定连接有安装台4,安装台4中设置有多组伺服电机,且其下方固定安装有法兰孔钻头5和螺栓孔钻头6,法兰孔钻头5和螺栓孔钻头6均通过钻头夹固定安装在安装台4中伺服电机的转子上,螺栓孔钻头6共设置有六个,且其下方设置有法兰固定座7,法兰固定座7的两端开设有限位槽13,且其下方设置有支撑台9,支撑台9为一块平板其中间位置开设有螺纹孔,且其两端设置有固定块14,固定块14为固定焊接在支撑台9上表面的矩形块,且其上方开设有滑槽15,滑槽中设置有滑块16,滑块16的上表面设置有凸块17,凸块17为固定焊接在滑块16上表面的凸起结构,通过设置滑块16和限位槽13,可以非常方便的将法兰固定座7固定住,从而保证法兰在钻孔的时候不会发生位置偏移。1-4, the present utility model provides a technical solution: a flange hole processing equipment, comprising a fixing frame 1 and a cylinder 2 fixedly installed under the fixing frame 1, and a piston is movably installed in the cavity of the cylinder 2 Rod 3, the end of the piston rod 3 is fixedly connected with a mounting table 4, a plurality of sets of servo motors are arranged in the mounting table 4, and a flange hole drill 5 and a bolt hole drill 6, a flange hole drill 5 and a bolt are fixedly installed below them. The hole drill bits 6 are fixedly installed on the rotor of the servo motor in the installation platform 4 through the drill bit clamp. There are six bolt hole drill bits 6, and a flange fixing seat 7 is provided below it, and the two ends of the flange fixing seat 7 are provided with The limit slot 13 is provided with a support table 9 below it. The support table 9 is a flat plate with a threaded hole in the middle, and fixed blocks 14 are provided at both ends. The fixed blocks 14 are fixed and welded on the upper surface of the support table 9. The upper surface of the slider 16 is provided with a bump 17, and the bump 17 is a convex structure fixedly welded to the upper surface of the slider 16. , by arranging the slider 16 and the limiting groove 13, the flange fixing seat 7 can be fixed very conveniently, so as to ensure that the flange will not be displaced when drilling.

进一步地,法兰固定座7为一块两端为圆弧状的矩形块,其中间开设有圆形槽口18,其槽口中设置有六角螺栓8,六角螺栓8固定在支撑台9中间的螺纹孔中,法兰固定座7在支撑台9上并未固定死,其可以以六角螺栓8为转轴在支撑台9上自由转动,且圆形槽口18的两边均开设有法兰放置槽10,通过将法兰固定座7通过六角螺栓8转动安装在支撑台9上,并在其两侧开设有一组对称的法兰放置槽10,从而让工作人员可以在钻孔的同时,取下上一个已经钻好孔的法兰,并将下一个待钻孔的法兰放置到法兰放置槽10中,从而减少了机器的等待时间,增加了生产效率;Further, the flange fixing seat 7 is a rectangular block with arc-shaped ends, and a circular slot 18 is provided in the middle, and the slot is provided with a hexagonal bolt 8, and the hexagonal bolt 8 is fixed on the thread in the middle of the support table 9. In the hole, the flange fixing seat 7 is not fixed on the support table 9, it can rotate freely on the support table 9 with the hexagonal bolt 8 as the rotating shaft, and both sides of the circular slot 18 are provided with flange placement grooves 10. , by rotating the flange fixing seat 7 on the support table 9 through the hexagonal bolts 8, and opening a set of symmetrical flange placement grooves 10 on both sides of the flange, so that the staff can remove the upper A flange that has been drilled, and the next flange to be drilled is placed in the flange placement groove 10, thereby reducing the waiting time of the machine and increasing the production efficiency;

进一步地,法兰放置槽10为一个圆形槽,其槽口前后方留有开口,通过在法兰放置槽10的槽口前后侧留有开口,让工作人员可以非常方便的将法兰放置到法兰放置槽10中,并且也可以非常方便的将钻孔后的法兰取下;Further, the flange placement slot 10 is a circular slot, and there are openings at the front and rear of the slot. By leaving openings at the front and rear sides of the slot in the flange placement slot 10, the staff can place the flange very conveniently. into the flange placement groove 10, and it is also very convenient to remove the flange after drilling;

进一步地,法兰放置槽10的圆心处开设有法兰孔钻头槽11,其槽口直径与法兰孔钻头5的直径相吻合,法兰孔钻头槽11的四周均匀分布有螺栓孔钻头槽12,螺栓孔钻头槽12一共设置有六个,其直径与螺栓孔钻头6的直径相吻合,其分布位置与螺栓孔钻头6的分布位置相吻合,通过在法兰放置槽10的底部开设法兰孔钻头槽11和螺栓孔钻头槽12,从而保证法兰上的钻孔能够完全打通;Further, a flange hole drill bit slot 11 is provided at the center of the flange placement groove 10, and the diameter of its notch is consistent with the diameter of the flange hole drill bit 5, and the flange hole drill bit slot 11 is evenly distributed around the bolt hole drill bit slot. 12. There are six bolt hole drill bit slots 12 in total, the diameter of which is consistent with the diameter of the bolt hole drill bit 6, and its distribution position is consistent with the distribution position of the bolt hole drill bit 6. By opening the bottom of the flange placement slot 10 The flange hole drill bit slot 11 and the bolt hole drill bit slot 12 ensure that the drilling holes on the flange can be completely opened;

工作原理:实际使用时,工作人员将待钻孔的法兰放置到法兰放置槽10中,然后转动法兰固定座7到指定位置,接着通过推动凸块17将滑块16推进限位槽13中,从而将法兰固定座7固定在支撑台9上,接着接通电源,启动伺服电机带动钻头转动,并通过气缸2与活塞杆3让安装台4向下移动,从而让钻头在法兰上进行钻孔,在钻孔的同时,工作人员将另一块待钻孔的法兰放置到另一侧的法兰放置槽10中,等钻孔结束后,工作人员通过将滑块16从限位槽13中滑出,然后转动法兰固定座7,将另一侧的法兰移动到钻头下方再通过滑块16将其固定,接着进行钻孔,从而实现减少机器等待时间,提高生产效率的目的。Working principle: In actual use, the staff places the flange to be drilled into the flange placement groove 10, then rotates the flange fixing seat 7 to the designated position, and then pushes the slider 16 into the limit groove by pushing the bump 17 In 13, the flange fixing seat 7 is fixed on the support table 9, then the power is turned on, the servo motor is started to drive the drill bit to rotate, and the mounting table 4 is moved down through the cylinder 2 and the piston rod 3, so that the drill bit is in the method. Drilling is performed on the flange. While drilling, the worker places another flange to be drilled into the flange placement groove 10 on the other side. After the drilling is completed, the worker moves the slider 16 from Slide out of the limit groove 13, then turn the flange fixing seat 7, move the flange on the other side to the bottom of the drill bit and fix it by the slider 16, and then drill the hole, thereby reducing the waiting time of the machine and improving the production. purpose of efficiency.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (4)

1. The utility model provides a flange spot facing work equipment, includes mount (1) and cylinder (2) of fixed mounting in mount (1) below, its characterized in that: the pneumatic cylinder is characterized in that a piston rod (3) is movably mounted in a cavity of the cylinder (2), the tail end of the piston rod (3) is fixedly connected with a mounting table (4), a plurality of groups of servo motors are arranged in the mounting table (4), a flange hole drill bit (5) and a bolt hole drill bit (6) are fixedly mounted below the mounting table, the flange hole drill bit (5) and the bolt hole drill bit (6) are both fixedly mounted on a rotor of the servo motors in the mounting table (4) through drill bit clamps, the bolt hole drill bit (6) is provided with six, a flange fixing seat (7) is arranged below the bolt hole drill bit, two ends of the flange fixing seat (7) are provided with limiting grooves (13), a supporting table (9) is arranged below the flange fixing seat, the supporting table (9) is a flat plate, a threaded hole is formed in the middle of the supporting table, two ends of the supporting table are provided with fixing blocks (14), and a sliding groove (15) is formed above the sliding block, a sliding block (16) is arranged in the sliding groove, a convex block (17) is arranged on the upper surface of the sliding block (16), and the convex block (17) is a convex structure fixedly welded on the upper surface of the sliding block (16).
2. A flange hole machining apparatus according to claim 1, characterized in that: the flange fixing seat (7) is a rectangular block with two circular arc-shaped ends, a circular notch (18) is formed in the middle of the rectangular block, a hexagon bolt (8) is arranged in the notch of the rectangular block, the hexagon bolt (8) is fixed in a threaded hole in the middle of the supporting table (9), the flange fixing seat (7) is not fixed on the supporting table (9), the flange fixing seat can rotate freely on the supporting table (9) by taking the hexagon bolt (8) as a rotating shaft, and flange placing grooves (10) are formed in two sides of the circular notch (18).
3. A flange hole machining apparatus according to claim 2, wherein: the flange placing groove (10) is a circular groove, and an opening is reserved in the front and the rear of a notch of the circular groove.
4. A flange hole machining apparatus according to claim 2, wherein: the flange placing groove (10) is provided with a flange hole drill bit groove (11) at the circle center, the diameter of the notch of the flange hole drill bit groove is identical to that of the flange hole drill bit (5), bolt hole drill bit grooves (12) are uniformly distributed on the periphery of the flange hole drill bit groove (11), six bolt hole drill bit grooves (12) are arranged, the diameter of the bolt hole drill bit grooves is identical to that of the bolt hole drill bit (6), and the distribution positions of the bolt hole drill bit grooves are identical to that of the bolt hole drill bit (6).
CN201921480410.5U 2019-09-06 2019-09-06 Flange hole processing equipment Expired - Fee Related CN210755274U (en)

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Application Number Priority Date Filing Date Title
CN201921480410.5U CN210755274U (en) 2019-09-06 2019-09-06 Flange hole processing equipment

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Application Number Priority Date Filing Date Title
CN201921480410.5U CN210755274U (en) 2019-09-06 2019-09-06 Flange hole processing equipment

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112643081A (en) * 2020-12-07 2021-04-13 安徽方兴实业股份有限公司 Multi-station synchronous drilling device for multi-way flange

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112643081A (en) * 2020-12-07 2021-04-13 安徽方兴实业股份有限公司 Multi-station synchronous drilling device for multi-way flange

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Granted publication date: 20200616