CN210754901U - Thread rolling machine for processing thread sections with different lengths - Google Patents
Thread rolling machine for processing thread sections with different lengths Download PDFInfo
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- CN210754901U CN210754901U CN201921440342.XU CN201921440342U CN210754901U CN 210754901 U CN210754901 U CN 210754901U CN 201921440342 U CN201921440342 U CN 201921440342U CN 210754901 U CN210754901 U CN 210754901U
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Abstract
Description
技术领域technical field
本实用新型涉及搓牙机技术领域,特别是一种用于加工不同长度螺纹段的搓牙机。The utility model relates to the technical field of tooth rolling machines, in particular to a tooth rolling machine for processing thread segments of different lengths.
背景技术Background technique
搓牙机是对圆柱状工件的外表面的加工设备,搓牙机的主要部件是由两块相同的搓牙板组成,搓牙板上有与螺栓螺纹的牙形相同,且螺旋角相同的牙形,在搓丝板互相运动时把两搓丝板之间的螺栓坯搓出螺纹。The tooth rolling machine is a processing equipment for the outer surface of the cylindrical workpiece. The main components of the tooth rolling machine are composed of two identical tooth rolling plates. The tooth rolling plate has the same tooth shape as the bolt thread and the same helix angle. Tooth shape, the bolt blank between the two thread rollers is rolled out of the thread when the thread rollers move with each other.
传统的搓牙机只能对一种螺栓搓出特定的螺纹长度,例如,对于55mm的螺栓长度搓出50mm的螺纹长度,而对于一些非标螺栓,例如75mm的螺栓长度搓出50mm的螺纹长度,则需要更换一台加工设备以加工,如此,使得工序复杂,工人劳动强度大,生产效率低下,生产成本大大提升。The traditional thread rolling machine can only roll out a specific thread length for one kind of bolt. For example, for a bolt length of 55mm, a thread length of 50mm is obtained, and for some non-standard bolts, such as a bolt length of 75mm, a thread length of 50mm is obtained. , it is necessary to replace a processing equipment for processing, which makes the process complicated, the labor intensity of workers is high, the production efficiency is low, and the production cost is greatly increased.
实用新型内容Utility model content
有鉴于此,本实用新型提供了一种可以解决上述技术问题的用于加工不同长度螺纹段的搓牙机,以解决上述问题。In view of this, the present invention provides a thread rolling machine for processing thread segments of different lengths that can solve the above-mentioned technical problems, so as to solve the above-mentioned problems.
一种用于加工不同长度螺纹段的搓牙机,用于将螺栓搓牙以在螺栓上形成螺纹,所述用于加工不同长度螺纹段的搓牙机包括一个机座,设置在机座上的一个分料机构,一个搓牙机本体,以及一个连接所述分料机构和搓牙机本体的导料机构,所述分料机构包括一个振动盘,以及一个用于升降所述振动盘的顶升单元,所述顶升单元包括一个第一安装板,一个连接所述振动盘和第一安装板的第二安装板,以及一个沿第一安装板设置以顶升所述第二安装板的千斤顶,所述导料机构包括一个输送导轨,以及一个与所述输送导轨固连的调节单元,所述调节单元包括一个与机座滑动连接的支撑板,两个固定在所述机座上的调节螺丝座,以及一个穿过两个所述调节螺丝座以调节所述支撑板的调整螺丝,所述搓牙机本体包括一个与输送导轨抵接的活动牙板组件和一个与活动牙板组件相匹配以搓牙的静止牙板组件,所述活动牙板组件包括一个活动牙板,一个固定所述活动牙板的第一牙板底座,以及一个驱动所述第一牙板底座活动的第一驱动装置,所述静止牙板组件包括一个静止牙板,一个固定所述静止牙板的第二牙板底座,所述活动牙板和静止牙板的相对面均设有牙纹,所述螺栓由分料机构分料并由导料机构输送至搓牙机本体,通过活动牙板组件与静止牙板组件的相对移动对螺栓搓牙。A thread rolling machine for processing thread segments of different lengths, used for thread rolling of bolts to form threads on the bolts, the thread threading machine for processing thread segments of different lengths comprises a machine base, which is arranged on the machine base A material distribution mechanism, a tooth rolling machine body, and a material guide mechanism connecting the material distribution mechanism and the tooth rolling machine body, the material distribution mechanism includes a vibrating plate, and a device for lifting the vibrating plate. A jacking unit, the jacking unit includes a first mounting plate, a second mounting plate connecting the vibration plate and the first mounting plate, and a second mounting plate disposed along the first mounting plate to lift the second mounting plate The jack, the material guiding mechanism includes a conveying guide rail, and an adjusting unit fixedly connected with the conveying guide rail, the adjusting unit includes a supporting plate slidably connected with the base, and two are fixed on the base The adjustment screw seat, and an adjustment screw passing through the two adjustment screw seats to adjust the support plate, the tooth rolling machine body includes a movable tooth plate assembly abutting with the conveying guide rail and a movable tooth plate assembly. A stationary tooth plate assembly whose components are matched to rub teeth, the movable tooth plate assembly includes a movable tooth plate, a first tooth plate base for fixing the movable tooth plate, and a movable tooth plate base for driving the first tooth plate base to move. The first driving device, the stationary tooth plate assembly includes a stationary tooth plate, a second tooth plate base for fixing the stationary tooth plate, and the opposing surfaces of the movable tooth plate and the stationary tooth plate are provided with tooth patterns, so The bolts are distributed by the material distribution mechanism and conveyed to the body of the tooth rolling machine by the material guiding mechanism, and the bolts are rubbed through the relative movement of the movable tooth plate assembly and the stationary tooth plate assembly.
进一步地,所述第二安装板水平设置,所述第一安装板与第二安装板相倾斜设置,所述第一安装板与第二安装板之间的夹角为45~60度。Further, the second installation plate is arranged horizontally, the first installation plate and the second installation plate are arranged obliquely, and the included angle between the first installation plate and the second installation plate is 45-60 degrees.
进一步地,所述导料机构与水平面呈25~40度倾斜。Further, the material guiding mechanism is inclined at 25-40 degrees from the horizontal plane.
进一步地,所述机座上设有孔槽,所述支撑板上对应设有一个限位槽,所述孔槽位于所述限位槽的内部,所述限位槽和孔槽的内部通过一个限位螺栓以固定所述支撑板和机座。Further, the base is provided with a hole slot, and the support plate is correspondingly provided with a limit slot, the hole slot is located inside the limit slot, and the limit slot and the inside of the hole slot pass through. A limit bolt to fix the support plate and the base.
进一步地,所述活动牙板和第一牙板底座以及静止牙板与第二牙板底座均通过螺柱连接。Further, the movable tooth plate and the first tooth plate base and the stationary tooth plate and the second tooth plate base are all connected by studs.
进一步地,所述活动牙板和静止牙板的相对面对称地设有一个平面段。Further, a plane segment is symmetrically provided on the opposite planes of the movable tooth plate and the stationary tooth plate.
进一步地,所述搓牙机本体还包括一个推送机构,所述推送机构包括一个推送杆以及驱动该推动杆以推送螺栓的第二驱动装置。Further, the body of the tooth rolling machine further includes a push mechanism, and the push mechanism includes a push rod and a second drive device that drives the push rod to push the bolt.
进一步地,所述机座上还设有一个落料仓,所述落料仓位于所述搓牙机本体的下方。Further, a blanking bin is also provided on the machine base, and the blanking bin is located below the body of the tooth rolling machine.
与现有技术相比,本实用新型提供的用于加工不同长度螺纹段的搓牙机通过设置的顶升单元将振动盘进行调节,设置的调节单元对输送导轨进行调节再通过选定制取所需螺纹段长度的活动牙板和静止牙板以实现仅用一台搓牙机对螺栓进行不同长度螺纹段的加工,降低生产成本,工序简单,降低工人的劳动强度。Compared with the prior art, the tooth rolling machine for processing thread segments of different lengths provided by the present invention adjusts the vibrating plate through the provided jacking unit, and the provided adjusting unit adjusts the conveying guide rail and then selects the The movable thread plate and the stationary thread plate of the required thread length can realize the processing of thread segments of different lengths on the bolt with only one thread rolling machine, thereby reducing the production cost, the process is simple, and the labor intensity of the workers is reduced.
附图说明Description of drawings
以下结合附图描述本实用新型的实施例,其中:Embodiments of the present utility model are described below in conjunction with the accompanying drawings, wherein:
图1为本实用新型提供的用于加工不同长度螺纹段的搓牙机的结构示意图。FIG. 1 is a schematic structural diagram of a tooth rolling machine for processing thread segments of different lengths provided by the present invention.
图2为图1中分料机构和导料机构的机构示意图。FIG. 2 is a schematic diagram of the material distribution mechanism and the material guide mechanism in FIG. 1 .
图3为图1中搓牙机本体的结构示意图。FIG. 3 is a schematic structural diagram of the main body of the tooth rolling machine in FIG. 1 .
图4为用图1的用于加工不同长度螺纹段的搓牙机加工的螺栓的结构示意图。FIG. 4 is a schematic structural diagram of a bolt processed by the thread rolling machine of FIG. 1 for processing thread segments of different lengths.
图5为用图1的用于加工不同长度螺纹段的搓牙机加工后的螺栓的结构示意图。FIG. 5 is a schematic structural diagram of a bolt processed by the thread rolling machine of FIG. 1 for processing thread segments of different lengths.
具体实施方式Detailed ways
以下基于附图对本实用新型的具体实施例进行进一步详细说明。应当理解的是,此处对本实用新型实施例的说明并不用于限定本实用新型的保护范围。The specific embodiments of the present invention will be further described in detail below based on the accompanying drawings. It should be understood that the description of the embodiments of the present invention here is not intended to limit the protection scope of the present invention.
请参考图1,图4和图5,其中,图1为本实用新型的用于加工不同长度螺纹段的搓牙机的结构示意图。图4为螺栓10的结构示意图,图5为用图1的搓牙机加工后的具有螺纹100的螺栓10。需要说明的是,所述螺纹100的长度不仅仅局限于图5中所示的长度,其可以为螺栓10长度的任一合理值。Please refer to FIG. 1 , FIG. 4 and FIG. 5 , wherein, FIG. 1 is a schematic structural diagram of a thread rolling machine for processing thread segments of different lengths according to the present invention. FIG. 4 is a schematic diagram of the structure of the
请参考图1和图2,所述用于加工不同长度螺纹段的搓牙机包括一个机座21,设置在机座21上的一个分料机构22,一个与分料机构22连接的导料机构23,以及一个与导料机构23连接的搓牙机本体24。所述用于加工不同长度螺纹段的搓牙机还包括一些其他的功能模块,如安装组件,电气组件,连接组件等等,其理应为本领域技术人员所习知,故在此不再赘述。Please refer to FIG. 1 and FIG. 2 , the thread rolling machine for processing thread segments of different lengths includes a
首先解释说明所述机座21的结构和功能,所述机座21一般由钢制成,以具有一定的结构强度,所述机座21用以安装所述分料机构22,导料机构23以及所述搓牙机本体24,故所述机座21的结构理应与上述功能模块相适应。First, the structure and function of the
所述分料机构22包括一个振动盘211,以及一个用于升降所述振动盘211的顶升单元212,所述顶升单元212包括一个第一安装板2121,一个连接所述振动盘211和第一安装板2121的第二安装板2122,以及一个沿第一安装板2121设置以顶升所述第二安装板2122的千斤顶213。所述振动盘211是一种自动组装或自动加工机械的辅助送料设备,其为本领域技术人员所习知,故在此不再详细说明。所述第二安装板2122水平设置,所述第一安装板2121与第二安装板2122相倾斜设置,相倾斜设置能减少人工使用千斤顶213所需要的力,降低劳动强度。所述第一安装板2121与第二安装板2122之间的夹角为45~60度,其为本实施方式中的一个优选的角度范围,其以充分考虑该搓牙机的其他功能模块来设定。所述千斤顶213为用刚性顶举件作为工作装置,通过顶部托座或底部托爪的小行程内顶开重物的轻小起重设备,具有结构轻巧坚固、灵活可靠,一人即可携带和操作的特点,在对振动盘211的升降时,选用千斤顶213不仅能方便升降振动盘211的升降,而且还能节省劳动力。The distributing
所述导料机构23与水平面呈25~40度倾斜,倾斜设置的导料机构23能方便螺栓10的输送。本实施方式中,所述分料机构22不低于所述导料机构23设置。所述导料机构23包括一个输送导轨231,以及一个与所述输送导轨231固连的调节单元232,所述调节单元232包括一个与机座21滑动连接的支撑板2321,两个固定在所述机座21上的调节螺丝座2322,以及一个穿过两个所述调节螺丝座2322以调节所述支撑板2321的调整螺丝2323。所述机座21上设有孔槽(图未示),所述支撑板2321上对应设有一个限位槽216,所述孔槽位于所述限位槽216的内部,所述限位槽216和孔槽的内部通过一个限位螺栓217以固定所述支撑板2321和机座21。所述调整螺丝2323与调节螺丝座2322螺纹连接,所述调整螺丝2323用以调整所述支撑板2321于所述限位槽216移动。The
请参考图1和图3,所述搓牙机本体24包括一个活动牙板组件241和一个与活动牙板组件241相匹配以搓牙的静止牙板组件242,所述活动牙板组件241包括一个活动牙板2411,一个固定所述活动牙板2411的第一牙板底座2412,以及一个驱动所述第一牙板底座2412活动的第一驱动装置2413,所述静止牙板组件242包括一个静止牙板2421,一个固定所述静止牙板2421的第二牙板底座2422。所述第一驱动装置2413为气动装置或者电动装置中的一种,其理应为本领域技术人员所习知,故在此不再赘述。所述活动牙板2411和第一牙板底座2412以及静止牙板2421和第二牙板底座2422均通过螺柱245连接。所述螺柱245以固定所述活动牙板2411和静止牙板2421,使得所述活动牙板2411和静止牙板2421为可拆卸结构,故能根据搓牙的需求,实现在螺栓10加工出不同长度的螺纹100。所述活动牙板2411和静止牙板2421的相对面均设有牙纹243,所述牙纹243用于对螺栓10搓出螺纹100。所述活动牙板2411和静止牙板2421的相对面对称地设有一个平面段246,所述平面段246能在加工时满足一些非标螺栓10的加工。Please refer to FIG. 1 and FIG. 3 , the tooth rolling
所述搓牙机本体24还包括一个推送机构248,所述推送机构包括一个推送杆(图未示)以及驱动该推动杆以推送螺栓10的第二驱动装置249。所述推送机构248用于将导料机构23输送过来的螺栓10推送至所述活动牙板2411和静止牙板2421处,以使该搓牙机进行有序地工作,提升产品质量和提升工作效率。The tooth rolling
所述机座21上还设有一个落料仓25,所述落料仓25位于所述搓牙机本体24的下方。所述落料仓25用于收集搓牙机本体24搓牙留下的废料。The
本实施方式中,所述顶升单元212用以调节所述振动盘211的高度,所述调节单元232用以调节所述输送导轨231的高度,当顶升单元212与所述调节单元232均调高时,换取与输送导轨231高度相匹配的活动牙板2411和静止牙板2421,再根据活动牙板2411和静止牙板2421上的设有的牙纹243的高度及位置以适应不同螺纹段螺栓10的加工。In this embodiment, the jacking
与现有技术相比,本实用新型提供的用于加工不同长度螺纹段的搓牙机通过设置的顶升单元212将振动盘211进行调节,设置的调节单元232对输送导轨231进行调节再通过选定制取所需螺纹段长度的活动牙板2411和静止牙板2421以实现仅用一台搓牙机对螺栓进行不同长度螺纹段的加工,降低生产成本,工序简单,降低工人的劳动强度。Compared with the prior art, the tooth rolling machine provided by the present invention for processing thread segments of different lengths adjusts the vibrating
以上仅为本实用新型的较佳实施例,并不用于局限本实用新型的保护范围,任何在本实用新型精神内的修改、等同替换或改进等,都涵盖在本实用新型的权利要求范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any modification, equivalent replacement or improvement within the spirit of the present invention, etc., are all included within the scope of the claims of the present invention. .
Claims (8)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112387911A (en) * | 2020-10-26 | 2021-02-23 | 广州法思特精密五金有限公司 | Tooth plate capable of extruding taper of tail of screw |
| CN114054653A (en) * | 2021-11-09 | 2022-02-18 | 句容市凯瑞电子科技有限公司 | Thread rolling machine for processing thread sections with different lengths |
| CN116809823A (en) * | 2023-07-17 | 2023-09-29 | 泉州集协五金有限公司 | Thread rolling machine for processing rivets with thread segments of different lengths |
-
2019
- 2019-08-30 CN CN201921440342.XU patent/CN210754901U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112387911A (en) * | 2020-10-26 | 2021-02-23 | 广州法思特精密五金有限公司 | Tooth plate capable of extruding taper of tail of screw |
| CN112387911B (en) * | 2020-10-26 | 2022-09-16 | 广州法思特精密五金有限公司 | Tooth plate capable of extruding taper of tail of screw |
| CN114054653A (en) * | 2021-11-09 | 2022-02-18 | 句容市凯瑞电子科技有限公司 | Thread rolling machine for processing thread sections with different lengths |
| CN116809823A (en) * | 2023-07-17 | 2023-09-29 | 泉州集协五金有限公司 | Thread rolling machine for processing rivets with thread segments of different lengths |
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Address after: 21 Liqun Road, Yaozhuang Town, Jiashan County, Jiaxing City, Zhejiang Province Patentee after: Zhejiang Baotuo Machinery Co.,Ltd. Address before: 21 Liqun Road, Yaozhuang Town, Jiashan County, Jiaxing City, Zhejiang Province Patentee before: JIASHAN BAOTUO MECHANICAL EQUIPMENT Co.,Ltd. |
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Granted publication date: 20200616 |