CN210753354U - Spraying device of power plant chimney anticorrosive material - Google Patents

Spraying device of power plant chimney anticorrosive material Download PDF

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Publication number
CN210753354U
CN210753354U CN201921460523.9U CN201921460523U CN210753354U CN 210753354 U CN210753354 U CN 210753354U CN 201921460523 U CN201921460523 U CN 201921460523U CN 210753354 U CN210753354 U CN 210753354U
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China
Prior art keywords
chimney
reel
power plant
spraying device
guide
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Expired - Fee Related
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CN201921460523.9U
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Chinese (zh)
Inventor
李超亮
姚莹
赵旭洁
朱光华
孙胜鹏
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Henan Anti Corrosion And Thermal Insulation Development Co ltd
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Henan Anti Corrosion And Thermal Insulation Development Co ltd
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Abstract

The utility model discloses a spraying device of power plant's chimney anticorrosive material, including setting up in the support frame on chimney top, the upside is vertical to be provided with the pivot in support frame middle part, the outside sets up driven gear in the middle part of the pivot, driven gear one side meshing driving gear, the driving gear is connected with first motor, pivot upper end level is provided with the mounting panel, the mounting panel both ends symmetry is provided with the reel, the reel is connected with the rotatory second motor of drive reel, the reel outside winding has wire rope, the wire rope lower extreme extends to in the chimney and hangs the storage case, the storage case left and right sides symmetry is provided with vertical bracing piece, be connected with flexible guide bar and first spring between bracing piece and the storage case, the bracing piece upper end is provided with the shower nozzle, the shower nozzle is connected with the guide hose, the guide hose is connected with the storage case; the utility model is suitable for an anticorrosive material spraying of the oblique internal face of chimney, the spraying is even, effectual.

Description

一种电厂烟囱防腐材料的喷涂装置A spraying device for anti-corrosion materials for power plant chimneys

技术领域technical field

本实用新型属于防腐设备技术领域,特别涉及一种电厂烟囱防腐材料的喷涂装置。The utility model belongs to the technical field of anti-corrosion equipment, in particular to a spraying device for anti-corrosion materials for chimneys of power plants.

背景技术Background technique

在发电行业,烟囱排放的烟气中含有腐蚀物质,很容易腐蚀烟囱,所以在烟囱内壁上设置防腐层显得尤为重要。目前在对烟囱内壁做防腐处理时,都是人工进入烟囱内涂抹防腐材料,其存在一定的安全隐患,而且效率,人工成本高。In the power generation industry, the flue gas emitted by the chimney contains corrosive substances, which can easily corrode the chimney. Therefore, it is particularly important to install an anti-corrosion layer on the inner wall of the chimney. At present, when anti-corrosion treatment is performed on the inner wall of the chimney, the anti-corrosion material is manually entered into the chimney, which has certain hidden safety hazards, and the efficiency and labor cost are high.

公开号CN207238338U的烟囱防腐喷涂装置,公开了一种烟囱内壁防腐材料的喷涂装置,但是这种装置仅仅适用于内径不变的烟囱的防腐喷涂,在实际中,变径烟囱占绝大部分,变径烟囱一般下部内径较大,向上内径逐渐变小,大型烟囱上下端内径差能够达到十米,采用上述专利对变径烟囱喷涂,会导致喷头与烟囱内壁距离变化,造成喷涂不均匀,浪费材料,若采用规格不同上述装置,需要多次更换,费时费力,劳动强度较大。The chimney anti-corrosion spraying device of publication number CN207238338U discloses a spraying device for anti-corrosion materials on the inner wall of the chimney, but this device is only suitable for anti-corrosion spraying of chimneys with constant inner diameters. Diameter chimneys generally have a larger inner diameter at the lower part, and gradually become smaller in the upward direction. The inner diameter difference between the upper and lower ends of a large chimney can reach ten meters. Using the above patent to spray a variable diameter chimney will cause the distance between the nozzle and the inner wall of the chimney to change, resulting in uneven spraying and waste of materials. , If the above-mentioned devices with different specifications are used, they need to be replaced many times, which is time-consuming and labor-intensive and labor-intensive.

实用新型内容Utility model content

本实用新型之目的在于提供一种电厂烟囱防腐材料的喷涂装置,适用于烟囱斜内壁面的防腐材料喷涂,喷涂均匀、效果好。The purpose of the utility model is to provide a spraying device for the anti-corrosion material of the chimney of the power plant, which is suitable for spraying the anti-corrosion material on the inclined inner wall of the chimney, and the spraying is uniform and the effect is good.

为实现上述目的,本实用新型提供如下技术方案:一种电厂烟囱防腐材料的喷涂装置,包括设置于烟囱顶端的支撑架,支撑架中部上侧竖直设置有转轴,转轴中部外侧设置从动齿轮,从动齿轮一侧啮合主动齿轮,主动齿轮连接有第一电机,转轴上端水平设置有安装板,安装板两端对称设置有卷筒,卷筒连接有驱动卷筒旋转的第二电机,卷筒外侧缠绕有钢丝绳,钢丝绳下端延伸至烟囱内并悬挂储料箱,储料箱左右两侧对称设置有竖直的支撑杆,支撑杆与储料箱之间连接有水平设置的伸缩导向杆和第一弹簧,支撑杆上端设置有喷头,喷头连接导料软管,导料软管与所述储料箱连接,支撑杆中部外侧设置有弹性缓冲装置,弹性缓冲装置末端设置有万向轮,万向轮沿烟囱内壁滚动。In order to achieve the above purpose, the utility model provides the following technical solutions: a spraying device for anti-corrosion materials of a chimney of a power plant, comprising a support frame arranged at the top of the chimney, a rotating shaft is vertically arranged on the upper side of the middle part of the support frame, and a driven gear is arranged on the outer side of the middle part of the rotating shaft , One side of the driven gear meshes with the driving gear, the driving gear is connected with the first motor, the upper end of the rotating shaft is horizontally provided with a mounting plate, the two ends of the mounting plate are symmetrically arranged with a reel, and the reel is connected with a second motor that drives the reel to rotate. A steel wire rope is wound on the outside of the cylinder, and the lower end of the steel wire rope extends into the chimney and hangs the storage box. Vertical support rods are symmetrically arranged on the left and right sides of the storage box, and horizontally arranged telescopic guide rods and The first spring, the upper end of the support rod is provided with a spray head, the spray head is connected with a material guide hose, and the material guide hose is connected with the material storage box, an elastic buffer device is provided on the outer side of the middle part of the support rod, and a universal wheel is provided at the end of the elastic buffer device, The universal wheel rolls along the inner wall of the chimney.

优选的,所述支撑架中部上侧设置有支撑转轴旋转的轴座。Preferably, the upper side of the middle part of the support frame is provided with a shaft seat for supporting the rotation of the rotating shaft.

优选的,所述第一电机设置于支撑架上侧,第二电机的数量为两个,第二电机与卷筒之间连接有减速器。Preferably, the first motor is arranged on the upper side of the support frame, the number of the second motor is two, and a reducer is connected between the second motor and the reel.

优选的,所述弹性缓冲装置包括与支撑杆固定连接的导向管,导向管内设置与导向管滑动连接的导柱,导柱与导向管内壁之间连接有第二弹簧,导柱末端与万向轮连接。Preferably, the elastic buffer device comprises a guide tube fixedly connected with the support rod, a guide post is arranged in the guide tube and is slidably connected with the guide tube, a second spring is connected between the guide post and the inner wall of the guide tube, and the end of the guide post is connected to the universal wheel connection.

优选的,所述支撑杆和弹性缓冲装置的数量均为两个。Preferably, the number of the support rod and the elastic buffer device is two.

优选的,所述导向柱的中心线垂直于烟囱内壁面。Preferably, the center line of the guide column is perpendicular to the inner wall surface of the chimney.

与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:

本实用新型采用能够定向伸缩的支撑杆携带喷头,使喷头的水平位置能够调节,从而实现喷头与烟囱内壁距离的相对稳定,从而保证喷涂距离和喷涂范围,保证喷涂质量,适应烟囱内径的变化,防腐喷涂竖直有效距离更长;The utility model adopts a support rod capable of directional expansion and contraction to carry the spray head, so that the horizontal position of the spray head can be adjusted, so that the distance between the spray head and the inner wall of the chimney is relatively stable, thereby ensuring the spraying distance and spraying range, ensuring the spraying quality, and adapting to the change of the inner diameter of the chimney. The vertical effective distance of anti-corrosion spraying is longer;

本实用新型通过能够伸出收缩的支撑杆和弹性缓冲装置,双重弹性装置,能够有效的保护整个装置不受撞击损坏,通过万向轮支撑于烟囱两侧壁,相对于悬空式的结构更加稳定,减少储料箱的晃动,更加安全稳定。The utility model can effectively protect the whole device from being damaged by impact through the support rod that can be extended and contracted, the elastic buffer device, and the double elastic device. , reduce the shaking of the storage box, more secure and stable.

附图说明Description of drawings

图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.

图中:1、支撑架,2、轴座,3、转轴,4、从轮齿轮,5、主动齿轮,6、第一电机,7、安装板,8、卷筒,9、第二电机,10、钢丝绳,11、储料箱,12、支撑杆,13、伸缩导向杆,14、第一弹簧,15、喷头,16、导料软管,17、弹性缓冲装置,18、万向轮,19、烟囱,171、导向管,172、导柱,173、第二弹簧。In the picture: 1. Support frame, 2. Shaft seat, 3. Rotating shaft, 4. Slave gear, 5. Driving gear, 6. First motor, 7. Mounting plate, 8. Reel, 9. Second motor, 10, steel wire rope, 11, storage box, 12, support rod, 13, telescopic guide rod, 14, first spring, 15, nozzle, 16, material guide hose, 17, elastic buffer device, 18, universal wheel, 19. Chimney, 171, Guide tube, 172, Guide post, 173, Second spring.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

请参阅图1,本实施例提供一种电厂烟囱防腐材料的喷涂装置,包括设置于烟囱19顶端的支撑架1,支撑架1中部上侧竖直设置有转轴3,转轴3中部外侧设置从动齿轮4,从动齿轮4一侧啮合主动齿轮5,主动齿轮5连接有第一电机6,转轴3上端水平设置有安装板7,安装板7两端对称设置有卷筒8,卷筒8连接有驱动卷筒8旋转的第二电机9,卷筒8外侧缠绕有钢丝绳10,钢丝绳10下端延伸至烟囱19内并悬挂储料箱11,储料箱11左右两侧对称设置有竖直的支撑杆12,支撑杆12与储料箱11之间连接有水平设置的伸缩导向杆13和第一弹簧14,支撑杆12上端设置有喷头15,喷头15连接导料软管16,导料软管16与所述储料箱11连接,支撑杆12中部外侧设置有弹性缓冲装置17,弹性缓冲装置1末端设置有万向轮18,万向轮18沿烟囱19内壁滚动。Referring to FIG. 1 , the present embodiment provides a spraying device for anti-corrosion materials for a chimney of a power plant, including a support frame 1 arranged at the top of the chimney 19 , a rotating shaft 3 is vertically arranged on the upper side of the middle part of the support frame 1 , and a driven shaft 3 is arranged on the outer side of the middle part of the rotating shaft 3 Gear 4, one side of the driven gear 4 meshes with the driving gear 5, the driving gear 5 is connected with the first motor 6, the upper end of the rotating shaft 3 is horizontally provided with a mounting plate 7, the two ends of the mounting plate 7 are symmetrically provided with a reel 8, and the reel 8 is connected There is a second motor 9 that drives the reel 8 to rotate. A wire rope 10 is wound on the outside of the reel 8. The lower end of the wire rope 10 extends into the chimney 19 and hangs the storage box 11. The left and right sides of the storage box 11 are symmetrically provided with vertical supports The rod 12, the support rod 12 and the storage box 11 are connected with a horizontally arranged telescopic guide rod 13 and a first spring 14, the upper end of the support rod 12 is provided with a spray head 15, and the spray head 15 is connected to the material guide hose 16, the material guide hose 16 is connected to the storage box 11 , an elastic buffer device 17 is provided on the outer side of the middle of the support rod 12 , and a universal wheel 18 is provided at the end of the elastic buffer device 1 , and the universal wheel 18 rolls along the inner wall of the chimney 19 .

为了实现转轴3和安装板7的旋转,从而实现储料箱11和喷头15的旋转,本实施例中,所述支撑架1中部上侧设置有支撑转轴3旋转的轴座2。第一电机6通过主动齿轮5驱动从动齿轮4作180度的往复旋转。In order to realize the rotation of the rotating shaft 3 and the mounting plate 7 , thereby realizing the rotation of the storage box 11 and the spray head 15 , in this embodiment, a shaft seat 2 for supporting the rotating shaft 3 is provided on the upper side of the middle part of the support frame 1 . The first motor 6 drives the driven gear 4 to reciprocate 180 degrees through the driving gear 5 .

为了实现卷筒8的旋转,从而实现钢丝绳10的收放和储料箱11的升降,本实施例中,所述第一电机6设置于支撑架1上侧,第二电机9的数量为两个,第二电机9与卷筒8之间连接有减速器。In order to realize the rotation of the reel 8, thereby realizing the retraction of the wire rope 10 and the lifting of the storage box 11, in this embodiment, the first motor 6 is arranged on the upper side of the support frame 1, and the number of the second motor 9 is two A speed reducer is connected between the second motor 9 and the reel 8 .

为了减小万向轮18对烟囱19内壁的作用力,并避免撞击,本实施例中,所述弹性缓冲装置17包括与支撑杆12固定连接的导向管171,导向管171内设置与导向管171滑动连接的导柱172,导柱172与导向管171内壁之间连接有第二弹簧173,导柱172末端与万向轮18连接。In order to reduce the force of the universal wheel 18 on the inner wall of the chimney 19 and avoid collision, in this embodiment, the elastic buffer device 17 includes a guide tube 171 that is fixedly connected to the support rod 12, and the guide tube 171 is provided with a guide tube 171 is a guide post 172 that is slidably connected, a second spring 173 is connected between the guide post 172 and the inner wall of the guide tube 171 , and the end of the guide post 172 is connected to the universal wheel 18 .

为了保持装置的稳定,本实施例中,所述支撑杆12和弹性缓冲装置17的数量均为两个。In order to maintain the stability of the device, in this embodiment, the number of the support rods 12 and the elastic buffer devices 17 is two.

为了保证万向轮18稳定的滚动,本实施例中,所述导向柱172的中心线垂直于烟囱19内壁面。In order to ensure the stable rolling of the universal wheel 18 , in this embodiment, the center line of the guide column 172 is perpendicular to the inner wall surface of the chimney 19 .

本实用新型的工作原理:第一电机6通过驱动主动齿轮5和从动齿轮4的传动机构,使转轴3和安装板7旋转,实现储料箱11和两个喷头15的180度往复旋转,两个喷头15对烟囱19内壁的一周均匀喷涂,万向轮18沿烟囱19内壁水平滚动,减少装置晃动;第二电机9通过减速器驱动卷筒8旋转,两个卷筒8同步旋转,使储料箱11完成升降,喷涂过程中储料箱11逐步下降;在下降过程中,随着烟囱19内径的变大,第一弹簧14释放,推动支撑杆12沿伸缩导向杆13远离储料箱11,并使弹性缓冲装置17和万向轮18贴附于烟囱19内壁,从而保证喷头15与烟囱19内壁的恒定距离,从而保证有效的喷头15喷涂范围,使喷涂均匀,保证质量;弹性缓冲装置17有效保护万向轮18。The working principle of the utility model: the first motor 6 drives the transmission mechanism of the driving gear 5 and the driven gear 4 to rotate the rotating shaft 3 and the mounting plate 7 to realize the 180-degree reciprocating rotation of the storage box 11 and the two nozzles 15, The two spray heads 15 spray evenly around the inner wall of the chimney 19, and the universal wheel 18 rolls horizontally along the inner wall of the chimney 19 to reduce the shaking of the device; the second motor 9 drives the reel 8 to rotate through the reducer, and the two reels 8 rotate synchronously, so that The storage box 11 is lifted up and down, and the storage box 11 is gradually lowered during the spraying process; during the descending process, as the inner diameter of the chimney 19 becomes larger, the first spring 14 is released, pushing the support rod 12 along the telescopic guide rod 13 away from the storage box 11, and make the elastic buffer device 17 and the universal wheel 18 attached to the inner wall of the chimney 19, thereby ensuring a constant distance between the nozzle 15 and the inner wall of the chimney 19, thereby ensuring an effective spraying range of the nozzle 15, so that the spraying is uniform and the quality is guaranteed; elastic buffering The device 17 effectively protects the universal wheel 18 .

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1. The utility model provides a power plant's chimney anticorrosive material's spraying device, including setting up in the support frame on chimney top, the vertical pivot that is provided with of support frame middle part upside, the pivot middle part outside sets up driven gear, driven gear one side meshing driving gear, driving gear connection has first motor, pivot upper end level is provided with the mounting panel, mounting panel both ends symmetry is provided with the reel, the reel is connected with the rotatory second motor of drive reel, the winding of reel outside has wire rope, the wire rope lower extreme extends to in the chimney and hangs storage case, its characterized in that: the storage case left and right sides symmetry is provided with vertical bracing piece, is connected with flexible guide bar and the first spring that the level set up between bracing piece and the storage case, and the upper end of the support bar is provided with the shower nozzle, and the guide hose is connected to the shower nozzle, the guide hose with the storage case is connected, and the bracing piece middle part outside is provided with elastic buffer, and the elastic buffer end is provided with the universal wheel, and the universal wheel rolls along the chimney inner wall.
2. The spraying device of the power plant chimney anticorrosion material as set forth in claim 1, wherein: and a bearing seat for supporting the rotation shaft to rotate is arranged at the upper side of the middle part of the support frame.
3. The spraying device of the power plant chimney anticorrosion material as set forth in claim 1, wherein: the first motors are arranged on the upper side of the support frame, the number of the second motors is two, and a speed reducer is connected between the second motors and the winding drum.
4. The spraying device of the power plant chimney anticorrosion material as set forth in claim 1, wherein: the elastic buffer device comprises a guide pipe fixedly connected with the support rod, a guide pillar in sliding connection with the guide pipe is arranged in the guide pipe, a second spring is connected between the guide pillar and the inner wall of the guide pipe, and the tail end of the guide pillar is connected with the universal wheel.
5. The spraying device of the power plant chimney anticorrosion material as set forth in claim 1 or 4, wherein: the number of the supporting rods and the number of the elastic buffer devices are two.
6. The spraying device of the power plant chimney anticorrosion material as set forth in claim 4, wherein: the central line of the guide post is vertical to the inner wall surface of the chimney.
CN201921460523.9U 2019-09-04 2019-09-04 Spraying device of power plant chimney anticorrosive material Expired - Fee Related CN210753354U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112742640A (en) * 2021-01-12 2021-05-04 吕广磊 Rust-proof agent obliterator for inner wall of steel pipe for rust-proof engineering
CN115338069A (en) * 2022-06-30 2022-11-15 江西昊宇重工有限公司 Anticorrosive treatment device for steel chimney

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112742640A (en) * 2021-01-12 2021-05-04 吕广磊 Rust-proof agent obliterator for inner wall of steel pipe for rust-proof engineering
CN115338069A (en) * 2022-06-30 2022-11-15 江西昊宇重工有限公司 Anticorrosive treatment device for steel chimney
CN115338069B (en) * 2022-06-30 2024-02-06 江西昊宇重工有限公司 Corrosion-resistant treatment device for steel chimney

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Granted publication date: 20200616