CN210745911U - Incomplete membrane is picked up separation and is beaten bundle recovery all-in-one - Google Patents
Incomplete membrane is picked up separation and is beaten bundle recovery all-in-one Download PDFInfo
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- CN210745911U CN210745911U CN201921617343.7U CN201921617343U CN210745911U CN 210745911 U CN210745911 U CN 210745911U CN 201921617343 U CN201921617343 U CN 201921617343U CN 210745911 U CN210745911 U CN 210745911U
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Abstract
A residual film picking, separating, bundling and recycling all-in-one machine comprises a frame body, a film lifting device, a film taking device, a film impurity separating device and a power transmission device; a residual film bin is arranged on the rear side of the separation cylinder of the film impurity separation device; a conveying and filtering device is fixedly arranged below the residual film bin, and a bundling device is fixedly arranged at the rear end of the conveying and filtering device; the conveying and filtering device comprises a conveying chain, a scraping plate and a screen plate, wherein the conveying chain is fixedly installed on the suspension frame along the bottom of the residual film storage bin in a matched mode, the scraping plate is uniformly and vertically arranged along the conveying chain, and the screen plate is fixedly arranged below the scraping plate; the bundling device is fixedly installed at the tail part of the frame body, and the front end of the bundling device is installed in a matched mode with the rear end of the conveying chain. Has the advantages that: the automatic bundling and automatic discharging device has the advantages that the one-time recycling operation from picking to bundling and recycling of residual films is realized, ropes are bundled automatically, the automatic operation is realized in the whole process, manual treatment is not needed, the operation is convenient, the labor intensity of workers is reduced, and the recycling efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of agricultural machinery, concretely relates to plastic film residue collector.
Background
The residual film picking and recovering is a relatively complicated work in agricultural planting, in order to solve the problem of rapid recovery of the residual films, a plurality of mechanical devices for rapidly picking up the residual films are provided in the prior art, and the technical scheme recorded in the content of the residual film picking and recovering device is that the residual films are picked and raked from a field through a mechanical structure, then the raked residual films are separated from sundries by the mechanical structure, and finally the residual films are collected in a centralized mode. In the prior art, residual films can be quickly picked up and recovered, but the collection mode generally has the technical problems of complex collection process, incomplete collection and need of retreatment.
Like the utility model patent of patent number CN201620617966.4 application date 20160621 named incomplete membrane roll-up machine, its collection mode is the mode through the roll-up of roll-up roller, needs the manual work to pull down the incomplete membrane from the roll-up roller at last, later will make good incomplete membrane arrangement packing, whole process need shut down the operation, wastes time and energy, and is extremely inconvenient. For another example, in the invention patent application with application number CN201810432717.1, application date 20180508 entitled air-suction type telescopic tooth residual film recycling machine, the content of the collection method is described as conveying the residual films into a collection box, and manually taking out and bundling the residual films in the collection box after the residual films are fully collected.
In order to improve the working efficiency of the residual film recovery and reduce the manual work load, it is necessary to improve the residual film collection mode and complete the residual film picking, separating, bundling and recovering operation at one time.
Disclosure of Invention
The utility model aims at solving the problem that the incomplete membrane recovery process of above-mentioned prior art is complicated, consuming time and wasting force, providing an incomplete membrane and picking up the separation and beat a bundle recovery all-in-one, once only accomplish the incomplete membrane and pick up the separation and beat a bundle recovery operation.
In order to realize the above purpose, the technical scheme of the utility model be at incomplete membrane recovery machine afterbody setting bundling device, arrange the material section at membrane miscellaneous separator and set up and carry filter equipment, utilize to carry filter equipment to carry out further screening processing with incomplete membrane and debris that membrane miscellaneous separator separated out, then send into bundling device and carry out automatic bundle dress operation through mechanical structure, at last the output of bundling.
The utility model discloses a residual film picking, separating, bundling and recycling integrated machine, which comprises a frame body, a film lifting device, a film taking device, a film impurity separating device and a power transmission device; the frame body consists of an underframe, a suspension, a traction frame and a walking frame, wherein the underframe is a main structure support arranged horizontally, the suspension is fixedly arranged above the underframe, the traction frame is fixedly arranged at the front end of the underframe, and the walking frame is fixedly arranged at two sides of the underframe; the film lifting device is fixedly arranged below the underframe; the film taking device is transversely arranged on the underframe and positioned above the rear side of the film lifting device; the membrane impurity separation device is transversely and fixedly arranged on the suspension frame and positioned at the rear side of the top of the membrane taking device; the power transmission device is fixedly arranged at the front end of the underframe and is respectively in transmission connection with the membrane taking device and the membrane impurity separating device through a transmission shaft; the method is characterized in that: a residual film bin is arranged on the rear side of the separation cylinder of the film impurity separation device; a conveying and filtering device is fixedly arranged below the residual film bin, and a bundling device is fixedly arranged at the rear end of the conveying and filtering device; the conveying and filtering device comprises a conveying chain, a scraping plate and a screen plate, wherein the conveying chain is fixedly installed on the suspension frame along the bottom of the residual film storage bin in a matched mode, the scraping plate is uniformly and vertically arranged along the conveying chain, and the screen plate is fixedly arranged below the scraping plate; the bundling device is fixedly installed at the tail part of the frame body, and the front end of the bundling device is installed in a matched mode with the rear end of the conveying chain.
The screen plate is arranged obliquely towards the rear upper part.
The bundling device comprises a bundling box, a compression roller, a rope winding device, a cutting device, a circuit control system and a discharging device; the compression rollers are transversely and uniformly arranged in a circular manner in the bundling box; the rope winding device is fixedly arranged on the bundling box and is matched with the compression roller; the cutting device is fixedly arranged at the top of the bundling box and is positioned between the rope winding device and the compression roller; the circuit control system is arranged on the bundling box and is arranged with the rope winding device and the cutting device in a control configuration.
The bundling box consists of a front box and a rear box, the front box is fixedly installed on the frame, the rear box is installed on the front box in a combined mode, the upper portions of the front box and the rear box are hinged and connected, and a hook plate is installed between the upper portions of the front box and the rear box.
The compression rollers are in synchronous transmission connection in the same direction and are transmitted through a power transmission device.
The rope winding device comprises a rope winding motor, a rope winding roller and a rope arranging device, the rope winding motor is in transmission connection with the rope winding roller, the rope winding roller and the rope arranging device are arranged in a rope winding configuration, and the rope arranging device is arranged in a transmission matching mode along the axial direction of the compression roller.
The circuit control system comprises a limit switch device, an audible and visual alarm device and a time relay, wherein the limit switch device is installed with a hook plate of the bundling box in a configuration mode, the limit switch device is connected with the audible and visual alarm device and a rope winding motor in a control mode, and the time relay is respectively connected with the rope winding motor, the cutting device and the audible and visual alarm device in a control mode.
The discharging device comprises a discharging oil cylinder, a front box shaft, a rear box shaft and a front box shaft limiting plate, the front box shaft and the rear box shaft are respectively installed at the top positions of the front box and the rear box, the bottom end of the discharging oil cylinder is hinged with the front box shaft through a chain plate, the top end of a piston rod of the discharging oil cylinder is hinged with the rear box shaft through a chain plate, and the front box shaft limiting plate is arranged on the rear side of the front box shaft.
The beneficial effects of the utility model reside in that: the conveying and filtering device increases the effect of membrane impurity separation, so that the residual membrane is recovered more cleanly, and the residual membrane treatment is facilitated; through binding apparatus, realized incomplete membrane from picking up to bundling the disposable recovery operation of retrieving, automatic bundle rope, automatic discharge, whole process has realized full automated operation, need not manual processing again, convenient operation has reduced workman intensity of labour, has improved recovery efficiency.
Drawings
Fig. 1 is a schematic three-dimensional structure of the present invention;
FIG. 2 is a schematic sectional view of the present invention;
FIG. 3 is a schematic structural view of the bundling device of the present invention;
in the drawings:
the film removing device comprises a frame body 1, an underframe 11, a suspension 12, a traction frame 13, a walking frame 14, a film lifting device 2, a film taking device 3, a film impurity separating device 4, a separating cylinder 41, a residual film bin 42, a power transmission device 5, a conveying and filtering device 6, a conveying chain 61, a scraping plate 62, a screen plate 63, a bundling device 7, a bundling box 71, a front box 711, a rear box 712, a hook plate 713, a compression roller 72, a rope winding device 73, a rope winding motor 731, a rope winding roller 732, a rope arranging device 733, a cutting device 74, a limit switch device 751, a discharging device 76, a discharging oil cylinder 761, a front box shaft 762, a rear box shaft 763 and a front box shaft limiting plate 764.
The specific implementation mode is as follows:
the following embodiments are only used to more clearly illustrate the technical solution of the present invention, and the protection scope of the present invention cannot be limited thereby.
The utility model discloses a residual film picking, separating, bundling and recycling integrated machine, which comprises a frame body 1, a film lifting device 2, a film taking device 3, a film impurity separating device 4 and a power transmission device 5; the frame body 1 consists of an underframe 11, a suspension 12, a traction frame 13 and a walking frame 14, wherein the underframe 11 is a main structure support arranged horizontally, the suspension 12 is fixedly arranged above the underframe 11, the traction frame 13 is fixedly arranged at the front end of the underframe 11, and the walking frame 14 is fixedly arranged at two sides of the underframe 11; the film lifting device 2 is fixedly arranged below the bottom frame 11; the film taking device 3 is transversely arranged on the bottom frame 11 and is positioned above the rear side of the film lifting device 2; the membrane impurity separation device 4 is fixedly arranged on the suspension 12 at the position on the rear side of the top of the membrane taking device 3 along the transverse direction; the power transmission device 5 is fixedly arranged at the front end of the bottom frame 11 and is respectively in transmission connection with the membrane taking device 3 and the membrane impurity separating device 4 through a transmission shaft; the method is characterized in that: a residual film bin 42 is arranged at the rear side of the separation cylinder 41 of the film impurity separation device 4; a conveying and filtering device 6 is fixedly arranged below the residual film bin 42, and a bundling device 7 is fixedly arranged at the rear end of the conveying and filtering device 6; the conveying and filtering device 6 comprises a conveying chain 61, a scraping plate 62 and a screen plate 63, wherein the conveying chain 61 is fixedly installed on the suspension 12 along the bottom of the plastic film residue storage bin 42 in a matched mode, the scraping plate 62 is uniformly and vertically arranged along the conveying chain 61, and the screen plate 63 is fixedly arranged below the scraping plate 62; bundling device 7 fixed mounting is at support body 1 afterbody, and the front end is installed with the cooperation of conveying chain 61 rear end.
The screen plate 63 is disposed obliquely rearward and upward.
The bundling device 7 comprises a bundling box 71, a compression roller 72, a rope winding device 73, a cutting device 74, a circuit control system and a discharging device 76; the compression rollers 72 are transversely and uniformly arranged in a circular manner in the bundling box 71; the rope winding device 73 is fixedly arranged on the bundling box 71 and is matched with the compression roller 72; the cutting device 74 is fixedly arranged at the top of the bundling box 71 and is positioned between the rope winding device 73 and the compression roller 72; the circuit control system is arranged on the bundling box 71 and is arranged in a control arrangement with the rope winding device 73 and the cutting device 74.
The bundling box 71 is composed of a front box 711 and a rear box 712, the front box 711 is fixedly installed on the frame 1, the rear box 712 is installed on the front box 711 in a combined mode, the upper portions of the front box 711 and the rear box 712 are hinged and installed, and a hook plate 713 is arranged between the lower portions of the front box 711 and the rear box 712.
The compression rollers 72 are in synchronous transmission connection in the same direction and are driven by the power transmission device 5.
The rope winding device 73 comprises a rope winding motor 731, a rope winding roller 732 and a rope arranging device 733, the rope winding motor 731 is in transmission connection with the rope winding roller 732, the rope winding roller 732 is arranged in a rope winding configuration with the rope arranging device 733, and the rope arranging device 733 is arranged in transmission fit along the axial direction of the compression roller 72.
The circuit control system comprises a limit switch device, an audible and visual alarm device and a time relay, wherein the limit switch device is arranged with the hook plate 713 of the bundling box 71, the limit switch device is connected with the audible and visual alarm device and the rope winding motor 731 in a control way, and the time relay is respectively connected with the rope winding motor 731, the cutting device 74 and the audible and visual alarm device in a control way.
The discharging device 76 comprises a discharging oil cylinder 761, a front box shaft 762, a rear box shaft 763 and a front box shaft limiting plate 764, wherein the front box shaft 762 and the rear box shaft 763 are respectively installed at the top positions of the front box 711 and the rear box 712, the bottom end of the discharging oil cylinder 761 is hinged with the front box shaft 762 through a chain plate, the top end of a piston rod of the discharging oil cylinder 761 is hinged with the rear box shaft 763 through a chain plate, and the front box shaft limiting plate 764 is arranged on the rear side of the front box shaft 762.
Examples
The utility model discloses incomplete membrane is picked up the separation and is beaten work process and the principle of bundle recovery all-in-one:
the utility model discloses incomplete membrane is picked up separation and is beaten bundle recovery all-in-one and pass through the tractor and pull the operation, and power transmission 5 is connected the drive by tractor power take off, is driven by power transmission 5 again and gets membrane device 3, the miscellaneous separator 4 of membrane, carries filter equipment 6 and bundling device 7 operation. The specific process and principle are as follows:
1) and (3) residual film recovery process: the height of the walking frame 14 is adjusted, so that the soil penetration depth of the film removing rod of the film removing device 2 is controlled, the film removing rod can fully remove residual films in the field, the power transmission device 5 is started, and the film removing device 3, the film impurity separating device 4, the conveying and filtering device 6 and the bundling device 7 are driven to operate. In the process of walking of a tractor, a film lifting device 2 lifts residual films in the soil together with adhered soil blocks and plant roots and stems to a position below a film taking device 3, the film taking device 3 lifts the residual films and the adhered matters through a continuously rotating telescopic film lifting tooth mechanism and rotates along with a film taking roller to be conveyed to the upper side, film lifting teeth retract into the film taking roller on the rear side above the film taking roller, the residual films together with the adhered soil blocks and the plants enter a separation barrel 41 of a film impurity separation device 4 to be fully separated by separation blades in the barrel, finally the residual films together with impurities fall into a residual film storage bin 42 arranged on the rear side of the separation barrel 41 and fall onto a screen plate 63 of a conveying and filtering device 6, soil and stone particles are screened under the vibration of the screen plate 63, the conveying and filtering device 6 drives a scraper 62 through a conveying chain 61 to bring the residual films on the screen plate 63 into a bundling device 7 at the rear end, the bundling device 7 automatically compresses the recovered residual film into bundles, and the bundles are bundled by bundling ropes and then discharged after certain density.
2) Bundling process and principle: the conveying and filtering device 6 conveys the recycled straw, residual film and other sundries into a bundling box 71 of a bundling device 7, the residual film sundries are continuously compressed in the bundling box 71 under the driving of the co-rotating of a compression roller 72 which is circularly arranged, when the residual film sundries are fully accumulated in the bundling box 71 and are compressed to a certain density, the lower connecting part of a front box 711 and a rear box 712 starts to open under the action of tension, a hook plate 713 arranged at the lower parts of the front box 711 and the rear box 712 is displaced to trigger a limit switch device 751, the limit switch device 751 starts a circuit control system 75, the circuit control system 75 controls a rope winding motor 731 of a rope winding device 73 to operate to drive a rope winding roller 732 to operate, and simultaneously controls an audible and visual alarm device and a time relay to start, the rope winding roller 732 feeds the bundling rope into the bundling box 71, the bundling rope winds the residual film along with the driving of the compression roller 72, the rope arranging device 733 is driven to swing left and right in the process of winding the binding rope, the rope winding motor 731 and the audible and visual alarm device are automatically controlled by a time relay to stop working after a certain time, meanwhile, the cutting device 74 is started to cut off the binding rope output by the rope winding roller 732, and the binding operation is finished.
3) Unloading the residual film bundle: when the audible and visual alarm device rings, a tractor driver should stop the machine from advancing under the signal reminding, and wait for the bundling operation to be finished; with the stopping of the audible and visual alarm device, the worker is reminded that the bundling is finished, the driver can control the unloading device 76 to operate, the front box shaft 762 is controlled to rotate to drive the chain plate to swing and lift to a certain angle and then touch the front box shaft limiting plate 764 to stop, then the piston rod of the unloading oil cylinder 761 is controlled to retract to drive the rear box 712 to turn upwards and open, the residual film bundle automatically falls out of the bundling box 71, finally the tractor driver controls the rear box 712 to reset, the front box shaft 762 drives the unloading oil cylinder 761 to rotate reversely and swing to the front box shaft limiting plate 764, the chain plates of the front box 711 and the rear box 712 are reset and locked, and the tractor starts to advance to continue the operation in the next period.
Claims (8)
1. A residual film picking, separating, bundling and recycling all-in-one machine comprises a frame body, a film lifting device, a film taking device, a film impurity separating device and a power transmission device; the frame body consists of an underframe, a suspension, a traction frame and a walking frame, wherein the underframe is a main structure support arranged horizontally, the suspension is fixedly arranged above the underframe, the traction frame is fixedly arranged at the front end of the underframe, and the walking frame is fixedly arranged at two sides of the underframe; the film lifting device is fixedly arranged below the underframe; the film taking device is transversely arranged on the underframe and positioned above the rear side of the film lifting device; the membrane impurity separation device is transversely and fixedly arranged on the suspension frame and positioned at the rear side of the top of the membrane taking device; the power transmission device is fixedly arranged at the front end of the underframe and is respectively in transmission connection with the membrane taking device and the membrane impurity separating device through a transmission shaft; the method is characterized in that: a residual film bin is arranged on the rear side of the separation cylinder of the film impurity separation device; a conveying and filtering device is fixedly arranged below the residual film bin, and a bundling device is fixedly arranged at the rear end of the conveying and filtering device; the conveying and filtering device comprises a conveying chain, a scraping plate and a screen plate, wherein the conveying chain is fixedly installed on the suspension frame along the bottom of the residual film storage bin in a matched mode, the scraping plate is uniformly and vertically arranged along the conveying chain, and the screen plate is fixedly arranged below the scraping plate; the bundling device is fixedly installed at the tail part of the frame body, and the front end of the bundling device is installed in a matched mode with the rear end of the conveying chain.
2. The plastic film residue picking, separating, bundling and recycling all-in-one machine as claimed in claim 1, wherein: the screen plate is arranged obliquely towards the rear upper part.
3. The plastic film residue picking, separating, bundling and recycling all-in-one machine as claimed in claim 1, wherein: the bundling device comprises a bundling box, a compression roller, a rope winding device, a cutting device, a circuit control system and a discharging device; the compression rollers are transversely and uniformly arranged in a circular manner in the bundling box; the rope winding device is fixedly arranged on the bundling box and is matched with the compression roller; the cutting device is fixedly arranged at the top of the bundling box and is positioned between the rope winding device and the compression roller; the circuit control system is arranged on the bundling box and is arranged with the rope winding device and the cutting device in a control configuration.
4. The plastic film residue picking, separating, bundling and recycling all-in-one machine as claimed in claim 3, wherein: the bundling box consists of a front box and a rear box, the front box is fixedly installed on the frame, the rear box is installed on the front box in a combined mode, the upper portions of the front box and the rear box are hinged and connected, and a hook plate is installed between the upper portions of the front box and the rear box.
5. The plastic film residue picking, separating, bundling and recycling all-in-one machine as claimed in claim 3, wherein: the compression rollers are in synchronous transmission connection in the same direction and are transmitted through a power transmission device.
6. The plastic film residue picking, separating, bundling and recycling all-in-one machine as claimed in claim 3, wherein: the rope winding device comprises a rope winding motor, a rope winding roller and a rope arranging device, the rope winding motor is in transmission connection with the rope winding roller, the rope winding roller and the rope arranging device are arranged in a rope winding configuration, and the rope arranging device is arranged in a transmission matching mode along the axial direction of the compression roller.
7. The plastic film residue picking, separating, bundling and recycling all-in-one machine as claimed in claim 3, wherein: the circuit control system comprises a limit switch device, an audible and visual alarm device and a time relay, wherein the limit switch device is installed with a hook plate of the bundling box in a configuration mode, the limit switch device is connected with the audible and visual alarm device and a rope winding motor in a control mode, and the time relay is respectively connected with the rope winding motor, the cutting device and the audible and visual alarm device in a control mode.
8. The plastic film residue picking, separating, bundling and recycling all-in-one machine as claimed in claim 3, wherein: the discharging device comprises a discharging oil cylinder, a front box shaft, a rear box shaft and a front box shaft limiting plate, the front box shaft and the rear box shaft are respectively installed at the top positions of the front box and the rear box, the bottom end of the discharging oil cylinder is hinged with the front box shaft through a chain plate, the top end of a piston rod of the discharging oil cylinder is hinged with the rear box shaft through a chain plate, and the front box shaft limiting plate is arranged on the rear side of the front box shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921617343.7U CN210745911U (en) | 2019-09-26 | 2019-09-26 | Incomplete membrane is picked up separation and is beaten bundle recovery all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921617343.7U CN210745911U (en) | 2019-09-26 | 2019-09-26 | Incomplete membrane is picked up separation and is beaten bundle recovery all-in-one |
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| CN210745911U true CN210745911U (en) | 2020-06-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921617343.7U Active CN210745911U (en) | 2019-09-26 | 2019-09-26 | Incomplete membrane is picked up separation and is beaten bundle recovery all-in-one |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111771432A (en) * | 2020-07-23 | 2020-10-16 | 中国农业大学 | Flexible picking, cutting and separating mechanism |
| CN111802147A (en) * | 2020-07-30 | 2020-10-23 | 贾春 | Environment-friendly treatment process for agricultural farmland mulching film |
-
2019
- 2019-09-26 CN CN201921617343.7U patent/CN210745911U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111771432A (en) * | 2020-07-23 | 2020-10-16 | 中国农业大学 | Flexible picking, cutting and separating mechanism |
| CN111802147A (en) * | 2020-07-30 | 2020-10-23 | 贾春 | Environment-friendly treatment process for agricultural farmland mulching film |
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Effective date of registration: 20230807 Address after: No. 14-1, Team 3, Zhongfang Village, Baofeng Town, Pingluo County, Shizuishan City, Ningxia Hui Autonomous Region, 753000 Patentee after: Jin Jia Patentee after: Sang Jike Patentee after: He Rong Patentee after: Liu Zimiao Patentee after: Shi Weihong Patentee after: Wang Xiuling Address before: 751100 south of Changhe Road, east of Dingxi street, Jinji Industrial Park, Wuzhong City, Ningxia Hui Autonomous Region Patentee before: NINGXIA ZHIYUAN AGRICULTURAL EQUIPMENT Co.,Ltd. |