CN210724351U - High-efficiency three-phase asynchronous motor - Google Patents

High-efficiency three-phase asynchronous motor Download PDF

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CN210724351U
CN210724351U CN201922345612.5U CN201922345612U CN210724351U CN 210724351 U CN210724351 U CN 210724351U CN 201922345612 U CN201922345612 U CN 201922345612U CN 210724351 U CN210724351 U CN 210724351U
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motor
fixedly connected
rotating shaft
fan
phase asynchronous
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宁同珩
夏金阳
宋作梅
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Rongcheng Huayu Motor Co ltd
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Rongcheng Huayu Motor Co ltd
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Abstract

本实用新型涉及三相电动机技术领域,且公开了一种高效率三相异步电动机,包括电机外壳,所述电机外壳外表面固定连接有散热片,所述电机外壳左侧螺栓连接有防护罩,所述电机外壳底部固定连接有电机底座,所述电机外壳正面固定连接有接线盒,所述电机外壳右侧螺栓连接有尾部散热罩,所述电机外壳内部活动连接有转子,所述转子内部固定连接有转轴,所述转轴外表面活动连接有卡环,所述转轴右端固定连接有齿轮杆。该高效率三相异步电动机,通过在转轴的外表面固定连接钢环,使钢环环绕转子,在定子与转子发生作用产生异步电磁的时候,其钢环会被电磁所磁化,使其内部的电磁更加异步,在同等功效的情况下提高了动能,达到了减少能耗的效果。

Figure 201922345612

The utility model relates to the technical field of three-phase motors, and discloses a high-efficiency three-phase asynchronous motor, which comprises a motor casing, the outer surface of the motor casing is fixedly connected with a heat sink, and the left side of the motor casing is bolted with a protective cover, A motor base is fixedly connected to the bottom of the motor casing, a junction box is fixedly connected to the front of the motor casing, a tail heat dissipation cover is bolted to the right side of the motor casing, a rotor is movably connected inside the motor casing, and the rotor is fixed inside A rotating shaft is connected, the outer surface of the rotating shaft is movably connected with a snap ring, and the right end of the rotating shaft is fixedly connected with a gear rod. In this high-efficiency three-phase asynchronous motor, the steel ring is fixedly connected to the outer surface of the rotating shaft, so that the steel ring surrounds the rotor. The electromagnetism is more asynchronous, and the kinetic energy is increased under the same effect, and the effect of reducing energy consumption is achieved.

Figure 201922345612

Description

一种高效率三相异步电动机A high-efficiency three-phase asynchronous motor

技术领域technical field

本实用新型涉及三相电动机技术领域,具体为一种高效率三相异步电动机。The utility model relates to the technical field of three-phase motors, in particular to a high-efficiency three-phase asynchronous motor.

背景技术Background technique

三相异步电动机其运作的稳定性和造价低廉,使其在工业电机中得到了广泛的使用,现有的三相异步电动机,内部结构使通过电磁的异步来提供动力,主要还是靠转子与定子之间的电磁差完成,存靠电力的电磁其能耗较大发热较严重,现在就需要一种能减小能耗的电机在代替传统工艺。The stability of operation and low cost of three-phase asynchronous motor make it widely used in industrial motors. The existing three-phase asynchronous motor, the internal structure of which is powered by electromagnetic asynchronous, mainly relies on the rotor and stator. The electromagnetic difference between the two is completed, and the electromagnetic energy that relies on electricity is relatively large in energy consumption and serious in heat generation. Now a motor that can reduce energy consumption is needed to replace the traditional process.

发明内容SUMMARY OF THE INVENTION

针对现有技术的不足,本实用新型提供了一种高效率三相异步电动机,具备减少能耗等优点,解决了现有装置能耗较大的问题。Aiming at the deficiencies of the prior art, the utility model provides a high-efficiency three-phase asynchronous motor, which has the advantages of reducing energy consumption and the like, and solves the problem of large energy consumption of the existing device.

为实现上述目的,本实用新型提供如下技术方案:一种高效率三相异步电动机,包括电机外壳,所述电机外壳外表面固定连接有散热片,所述电机外壳左侧螺栓连接有防护罩,所述电机外壳底部固定连接有电机底座,所述电机外壳正面固定连接有接线盒,所述电机外壳右侧螺栓连接有尾部散热罩,所述电机外壳内部活动连接有转子,所述转子内部固定连接有转轴,所述转轴外表面活动连接有卡环,所述转轴右端固定连接有齿轮杆,所述转轴外表面固定连接有钢环,所述转轴左端外表面固定连接有卡销,所述尾部散热罩左侧开设有固定孔,所述尾部散热罩外表面开设有散热槽,所述尾部散热罩右侧固定连接有过滤网,所述尾部散热罩左侧螺栓连接有风扇支架,所述风扇支架轴心固定连接有固定轴承,所述固定轴承內轴套接有风扇转轴,所述风扇转轴右端固定连接有散热风扇,所述风扇转轴左端内壁开设有内齿。In order to achieve the above purpose, the present utility model provides the following technical solutions: a high-efficiency three-phase asynchronous motor, comprising a motor casing, the outer surface of the motor casing is fixedly connected with a heat sink, and the left side of the motor casing is bolted with a protective cover, The bottom of the motor casing is fixedly connected with a motor base, the front of the motor casing is fixedly connected with a junction box, the right side of the motor casing is bolted with a tail heat dissipation cover, a rotor is movably connected inside the motor casing, and the rotor is fixed inside A rotating shaft is connected, a snap ring is movably connected to the outer surface of the rotating shaft, a gear rod is fixedly connected to the right end of the rotating shaft, a steel ring is fixedly connected to the outer surface of the rotating shaft, and a bayonet pin is fixedly connected to the outer surface of the left end of the rotating shaft. A fixing hole is formed on the left side of the tail heat dissipation cover, a heat dissipation groove is formed on the outer surface of the tail heat dissipation cover, a filter screen is fixedly connected to the right side of the tail heat dissipation cover, and a fan bracket is bolted on the left side of the tail heat dissipation cover. The shaft center of the fan bracket is fixedly connected with a fixed bearing, the inner shaft of the fixed bearing is sleeved with a fan rotating shaft, the right end of the fan rotating shaft is fixedly connected with a cooling fan, and the inner wall of the left end of the fan rotating shaft is provided with internal teeth.

优选的,所述转轴左端贯穿防护罩的右侧并延伸至防护罩左侧外端,所述转轴右端延伸至尾部散热罩内部。Preferably, the left end of the rotating shaft penetrates the right side of the protective cover and extends to the outer end of the left side of the protective cover, and the right end of the rotating shaft extends into the interior of the rear heat dissipation cover.

优选的,所述卡环的数量为两个,两个所述卡环为别位于转轴的左右两侧,且卡环外表面与电机外壳内部搭接。Preferably, the number of the snap rings is two, the two snap rings are located on the left and right sides of the rotating shaft respectively, and the outer surface of the snap rings overlaps the interior of the motor housing.

优选的,所述钢环的数量为四个,四个所述钢环均匀分布在转轴的外表面,且转子位于钢环的内侧。Preferably, the number of the steel rings is four, the four steel rings are evenly distributed on the outer surface of the rotating shaft, and the rotor is located inside the steel rings.

优选的,所述散热风扇位于风扇支架的右侧,且散热风扇右侧与过滤网之间留有空隙。Preferably, the cooling fan is located on the right side of the fan bracket, and a gap is left between the right side of the cooling fan and the filter screen.

优选的,所述风扇转轴左端贯穿固定轴承的内环并延伸至转轴的右端,所述内齿与齿轮杆的外表面相啮合。Preferably, the left end of the fan rotating shaft penetrates through the inner ring of the fixed bearing and extends to the right end of the rotating shaft, and the inner teeth mesh with the outer surface of the gear rod.

与现有技术相比,本实用新型提供了一种高效率三相异步电动机,具备以下有益效果:Compared with the prior art, the utility model provides a high-efficiency three-phase asynchronous motor, which has the following beneficial effects:

1、该高效率三相异步电动机,通过在转轴的外表面固定连接钢环,使钢环环绕转子,在定子与转子发生作用产生异步电磁的时候,其钢环会被电磁所磁化,使其内部的电磁更加异步,在同等功效的情况下提高了动能,达到了减少能耗的效果。1. The high-efficiency three-phase asynchronous motor, by fixing the steel ring on the outer surface of the rotating shaft, makes the steel ring surround the rotor. When the stator and the rotor interact to generate asynchronous electromagnetic, the steel ring will be magnetized by the electromagnetic, making it The internal electromagnetism is more asynchronous, and the kinetic energy is increased under the same effect, and the effect of reducing energy consumption is achieved.

2、该高效率三相异步电动机,通过在转轴的右端固定连接有齿轮杆和在风扇转轴左端内部设置内齿,使尾部散热罩合上就能带动散热风扇转动,在检修的过程中不需要像传统的电动机一样,还需要单独的拆卸风扇,达到了便于维修的效果。2. The high-efficiency three-phase asynchronous motor is fixedly connected with a gear rod at the right end of the rotating shaft and set internal teeth inside the left end of the fan rotating shaft, so that the cooling fan at the rear can be driven to rotate by closing the heat dissipation cover, which is not required during the maintenance process. Like the traditional motor, the fan needs to be disassembled separately, which is convenient for maintenance.

附图说明Description of drawings

图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型转子结构示意图;FIG. 2 is a schematic diagram of the rotor structure of the present utility model;

图3为本实用新型散热风扇结构示意图;3 is a schematic structural diagram of the cooling fan of the present invention;

图4为本实用新型内齿结构示意图。FIG. 4 is a schematic diagram of the internal tooth structure of the utility model.

其中:1、电机外壳;2、散热片;3、防护罩;4、电机底座;5、接线盒;6、尾部散热罩;7、转子;8、转轴;9、卡环;10、齿轮杆;11、钢环;12、卡销;13、固定孔;14、散热槽;15、过滤网;16、风扇支架;17、固定轴承;18、风扇转轴;19、散热风扇;20、内齿。Among them: 1. Motor shell; 2. Heat sink; 3. Protective cover; 4. Motor base; 5. Junction box; 6. Tail cooling cover; 7. Rotor; ;11, steel ring; 12, bayonet; 13, fixing hole; 14, cooling slot; 15, filter; 16, fan bracket; 17, fixed bearing; 18, fan shaft; 19, cooling fan; 20, inner gear .

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

请参阅图1-4,一种高效率三相异步电动机,包括电机外壳1,电机外壳1外表面固定连接有散热片2,散热片2用于提升电动机的散热效果,电机外壳1左侧螺栓连接有防护罩3,防护罩3可拆卸,通过松动螺栓很容易就能进行维修,电机外壳1底部固定连接有电机底座4,电机底座4用于固定电动机,电机外壳1正面固定连接有接线盒5,接线盒5内部配有三相电接线端子,用于给三相电机进行供电,电机外壳1右侧螺栓连接有尾部散热罩6,尾部散热罩6用于提升电动机的散热效果,防止电动机过热,电机外壳1内部活动连接有转子7,转子7为现有的结构,转子7的转动用于带动外置的装置,转子7内部固定连接有转轴8,转轴8左端贯穿防护罩3的右侧并延伸至防护罩3左侧外端,转轴8右端延伸至尾部散热罩6内部,转轴8外表面活动连接有卡环9,卡环9用于固定转轴8使转轴8在转动的时候不会发生晃动,卡环9的数量为两个,两个卡环9为别位于转轴8的左右两侧,且卡环9外表面与电机外壳1内部搭接,转轴8右端固定连接有齿轮杆10,齿轮杆10的直径小于转轴8的直径,转轴8外表面固定连接有钢环11,钢环11在转子7和定子之间通电产生磁力的时候,逐渐被同化带磁,提升电机内部的电磁异步差,同时在转动的时候,钢环11在惯性的作用下使装置转动力度更大,钢环11的数量为四个,四个钢环11均匀分布在转轴8的外表面,且转子7位于钢环11的内侧,转轴8左端外表面固定连接有卡销12,卡销12用于与外置的齿轮或轴进行连接时防止装置打滑,减少动能的消耗,尾部散热罩6左侧开设有固定孔13,固定孔13用于固定风扇支架16和尾部散热罩6在电机外壳1的右侧,尾部散热罩6外表面开设有散热槽14,散热槽14开设在尾部散热罩6的四周,使在电动机尾部有遮挡的时候能能很好的进行散热,尾部散热罩6右侧固定连接有过滤网15,过滤网15同样也是提高散热的,其将内部的热量水平排出,尾部散热罩6左侧螺栓连接有风扇支架16,风扇支架16用于固定散热风扇19,使散热风扇19能够平稳的运行,从而进行散热,风扇支架16轴心固定连接有固定轴承17,固定轴承17用于减少风扇转轴18与风扇支架16之间的摩擦,减少散热风扇19运行所需要的能量,固定轴承17內轴套接有风扇转轴18,风扇转轴18左端贯穿固定轴承17的内环并延伸至转轴8的右端,内齿20与齿轮杆10的外表面相啮合,风扇转轴18右端固定连接有散热风扇19,散热风扇19位于风扇支架16的右侧,且散热风扇19右侧与过滤网15之间留有空隙,空隙提高了电动机内部的空气流动空间,防止热气堆积而造成温度过高,风扇转轴18左端内壁开设有内齿20。Please refer to Figure 1-4, a high-efficiency three-phase asynchronous motor, including a motor casing 1, the outer surface of the motor casing 1 is fixedly connected with a heat sink 2, the heat sink 2 is used to improve the heat dissipation effect of the motor, and the left side bolt of the motor casing 1 The protective cover 3 is connected. The protective cover 3 is detachable and can be easily repaired by loosening the bolts. The bottom of the motor housing 1 is fixedly connected to the motor base 4. The motor base 4 is used to fix the motor. The front of the motor housing 1 is fixedly connected with a junction box. 5. The junction box 5 is equipped with three-phase electrical terminals, which are used to supply power to the three-phase motor. The right side of the motor housing 1 is bolted with a tail heat dissipation cover 6. The tail heat dissipation cover 6 is used to improve the heat dissipation effect of the motor and prevent the motor from overheating. , a rotor 7 is movably connected inside the motor housing 1, the rotor 7 is an existing structure, the rotation of the rotor 7 is used to drive an external device, the rotor 7 is fixedly connected with a rotating shaft 8, and the left end of the rotating shaft 8 penetrates the right side of the protective cover 3 And extends to the left outer end of the protective cover 3, the right end of the rotating shaft 8 extends to the inside of the rear heat dissipation cover 6, the outer surface of the rotating shaft 8 is movably connected with a snap ring 9, and the snap ring 9 is used to fix the rotating shaft 8 so that the rotating shaft 8 does not rotate when it is rotated. Shaking occurs, the number of snap rings 9 is two, the two snap rings 9 are located on the left and right sides of the rotating shaft 8, and the outer surface of the snap ring 9 overlaps with the interior of the motor housing 1, and the right end of the rotating shaft 8 is fixedly connected with a gear rod 10 , the diameter of the gear rod 10 is smaller than the diameter of the rotating shaft 8, and the outer surface of the rotating shaft 8 is fixedly connected with a steel ring 11. When the steel ring 11 is energized between the rotor 7 and the stator to generate a magnetic force, it is gradually assimilated and magnetized, which improves the electromagnetic force inside the motor. Asynchronous difference, at the same time when rotating, the steel ring 11 makes the device rotate more forcefully under the action of inertia, the number of steel rings 11 is four, the four steel rings 11 are evenly distributed on the outer surface of the rotating shaft 8, and the rotor 7 Located on the inner side of the steel ring 11, the outer surface of the left end of the rotating shaft 8 is fixedly connected with a bayonet 12. The bayonet 12 is used to prevent the device from slipping and reduce the consumption of kinetic energy when connecting with an external gear or shaft. There are fixing holes 13. The fixing holes 13 are used to fix the fan bracket 16 and the rear heat dissipation cover 6 on the right side of the motor housing 1. The outer surface of the tail heat dissipation cover 6 is provided with a heat dissipation groove 14, and the heat dissipation groove 14 is opened around the tail heat dissipation cover 6. , so that the heat can be well dissipated when the tail of the motor is blocked. The right side of the rear heat dissipation cover 6 is fixedly connected with a filter 15. The filter 15 also improves heat dissipation, which discharges the internal heat horizontally, and the tail heat dissipation cover 6. The left side is bolted with a fan bracket 16. The fan bracket 16 is used to fix the cooling fan 19, so that the cooling fan 19 can run smoothly, so as to dissipate heat. The shaft center of the fan bracket 16 is fixedly connected with a fixed bearing 17. The fixed bearing 17 is used for The friction between the fan shaft 18 and the fan bracket 16 is reduced, and the energy required for the operation of the cooling fan 19 is reduced. The inner shaft of the fixed bearing 17 is sleeved with the fan shaft 18, and the left end of the fan shaft 18 penetrates the inner ring of the fixed bearing 17 and extends to the shaft 8, the inner teeth 20 mesh with the outer surface of the gear rod 10, the right end of the fan shaft 18 is fixedly connected with a cooling fan 19, The hot fan 19 is located on the right side of the fan bracket 16, and there is a gap between the right side of the cooling fan 19 and the filter screen 15. The gap improves the air flow space inside the motor and prevents the accumulation of hot air and causes the temperature to be too high. The left end of the fan shaft 18 The inner wall is provided with inner teeth 20 .

在使用时,通过电机底座4将电动机进行固定,然后通过接线盒5内部的接线端子进行连接外部电源,启动电源后,转子7在定子的作用下进行转动,同时定子与转子7之间的电磁力会有一部分使钢环11磁化,从而使电动机内部的电磁更加异步,提高转动能效,转动的转子7带动了转轴8右端的齿轮杆10,齿轮杆10的转动带动了与之啮合的风扇转轴18转动,风扇转轴18的转动使散热风扇19开始进行散热,其热量通过尾部散热罩6表面所开设的散热槽14和过滤网15散发出去,当电动机外部有遮挡物的时候,热量被反弹回来时,散热口受到空气压力,热气从散热槽14向四周扩散,提高散热效果。When in use, the motor is fixed by the motor base 4, and then the external power supply is connected through the wiring terminals inside the junction box 5. After the power is turned on, the rotor 7 rotates under the action of the stator, and the electromagnetic field between the stator and the rotor 7 rotates. A part of the force will magnetize the steel ring 11, thereby making the electromagnetism inside the motor more asynchronous and improving the rotational energy efficiency. The rotating rotor 7 drives the gear rod 10 on the right end of the rotating shaft 8, and the rotation of the gear rod 10 drives the fan shaft that meshes with it. 18 rotates, the rotation of the fan shaft 18 makes the cooling fan 19 begin to dissipate heat, and its heat is dissipated through the heat dissipation groove 14 and the filter screen 15 opened on the surface of the rear heat dissipation cover 6. When there is a shield outside the motor, the heat is bounced back. When the heat dissipation port is subjected to air pressure, the hot air diffuses from the heat dissipation groove 14 to the surrounding, so as to improve the heat dissipation effect.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1. A high efficiency three-phase asynchronous motor, comprising a motor housing (1), characterized in that: the motor comprises a motor shell (1), a radiating fin (2) is fixedly connected to the outer surface of the motor shell (1), a protective cover (3) is bolted to the left side of the motor shell (1), a motor base (4) is fixedly connected to the bottom of the motor shell (1), a junction box (5) is fixedly connected to the front of the motor shell (1), a tail radiating cover (6) is bolted to the right side of the motor shell (1), a rotor (7) is movably connected to the inside of the motor shell (1), a rotating shaft (8) is fixedly connected to the inside of the rotor (7), a clamping ring (9) is movably connected to the outer surface of the rotating shaft (8), a gear rod (10) is fixedly connected to the right end of the rotating shaft (8), a steel ring (11) is fixedly connected to the outer surface of the rotating shaft (8), a clamping pin (12) is fixedly, radiating groove (14) have been seted up to afterbody heat exchanger (6) surface, afterbody heat exchanger (6) right side fixedly connected with filter screen (15) dispel the heat, afterbody heat exchanger (6) left side bolted connection has fan bracket (16), fan bracket (16) axle center fixedly connected with fixing bearing (17), the axle sleeve has fan pivot (18) in fixing bearing (17), fan pivot (18) right-hand member fixedly connected with radiator fan (19), internal tooth (20) have been seted up to fan pivot (18) left end inner wall.
2. A high efficiency three-phase asynchronous motor as claimed in claim 1, characterized in that: the right side that protection casing (3) were run through and extend to protection casing (3) left side outer end to pivot (8) left end, pivot (8) right-hand member extends to inside afterbody heat exchanger (6).
3. A high efficiency three-phase asynchronous motor as claimed in claim 1, characterized in that: the number of snap ring (9) is two, two snap ring (9) are for lieing in the left and right sides of pivot (8) respectively, and snap ring (9) surface and motor housing (1) inside overlap joint.
4. A high efficiency three-phase asynchronous motor as claimed in claim 1, characterized in that: the number of the steel rings (11) is four, the steel rings (11) are uniformly distributed on the outer surface of the rotating shaft (8), and the rotor (7) is positioned on the inner side of the steel rings (11).
5. A high efficiency three-phase asynchronous motor as claimed in claim 1, characterized in that: the cooling fan (19) is positioned on the right side of the fan support (16), and a gap is reserved between the right side of the cooling fan (19) and the filter screen (15).
6. A high efficiency three-phase asynchronous motor as claimed in claim 1, characterized in that: the left end of the fan rotating shaft (18) penetrates through an inner ring of the fixed bearing (17) and extends to the right end of the rotating shaft (8), and the inner teeth (20) are meshed with the outer surface of the gear rod (10).
CN201922345612.5U 2019-12-24 2019-12-24 High-efficiency three-phase asynchronous motor Active CN210724351U (en)

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Application Number Priority Date Filing Date Title
CN201922345612.5U CN210724351U (en) 2019-12-24 2019-12-24 High-efficiency three-phase asynchronous motor

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112994353A (en) * 2021-03-29 2021-06-18 江苏昊普智能装备有限公司 Servo motor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112994353A (en) * 2021-03-29 2021-06-18 江苏昊普智能装备有限公司 Servo motor

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