CN210724127U - Novel high-voltage common-box bus - Google Patents
Novel high-voltage common-box bus Download PDFInfo
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Abstract
本实用新型公开了一种新型高压共箱母线,其特征在于:包括铜排、导热单元和散热单元;铜排:所述铜排的外表面与导热单元中的绝缘导热套固定套接;导热单元:所述导热单元包含绝缘导热套、散热油腔、风道、导热框和导热片,所述导热框内部间隔开设有三个散热油腔,所述导热框的上下表面间隔开设有纵向的风道,所述风道相邻的框体形成导热片,所述散热油腔的中部固定连接有铜排,所述铜排的外表面固定连接有绝缘导热套;当热量产生时,可以快速地传递到铜排外表面包裹的绝缘导热套上,进而将热量传递给浸泡在周围的散热油上,该新型高压共箱母线散热效果良好,容易安装,不易损坏,安全系数高。
The utility model discloses a novel high-voltage common box bus bar, which is characterized in that: it comprises a copper bar, a heat conduction unit and a heat dissipation unit; Unit: The heat-conducting unit includes an insulating heat-conducting sleeve, a heat-dissipating oil cavity, an air duct, a heat-conducting frame and a heat-conducting sheet. Three heat-dissipating oil cavities are spaced apart inside the heat-conducting frame. The frame body adjacent to the air duct forms a heat-conducting sheet, a copper bar is fixedly connected to the middle of the heat-dissipating oil cavity, and an insulating heat-conducting sleeve is fixedly connected to the outer surface of the copper bar; when heat is generated, it can be quickly The new high-voltage common box busbar has good heat dissipation effect, is easy to install, not easy to damage, and has a high safety factor.
Description
技术领域technical field
本实用新型涉及供配电技术领域,具体为一种新型高压共箱母线。The utility model relates to the technical field of power supply and distribution, in particular to a novel high-voltage common box bus.
背景技术Background technique
随着我国经济不断的发展,日渐对供电量的需求也随之加大,在电力供电行业中各种电气基础设备也得到了快速发展。其中母线是用高导电率的铜 (铜排)、铝质材料制成的,用以传输电能,具有汇集和分配电力能力的产品。技术不断进步之后,高压共箱母线由于其优良的抗短路性能以及载流量大等优点,不断得到较好的应用。高压共箱母线主要用于厂用回路、变电站、水电站、发电机与变压器之间的连接,可提供电流等级达4000A、电压等级10KV 独特的圆形结构,防护等级比传统共箱更高。目前为了提高消除母线运行时其附近钢质件的涡流损耗,提高导体的有效载流能力以及降低能源损耗多数均对高压共箱母线进行密封处理,虽然在一定程度上解决上述诸多问题。但是其在运行过程必然会产生大量热量,光靠其壳体进行散热,很难满足工作要求,严重时可能出现其功能丧失甚至出现烧损。根据申请号201621049416.3 提出的一种新型高压共箱母线包括箱体、安装板、绝缘子、螺栓、导体、散热盖、散热风扇、控制器、风口和温度传感器,安装板设置在箱体底部,绝缘子固定安装在安装板上,导体通过螺栓安装在绝缘子上部,散热盖设置在箱体上部,散热风扇设置在散热盖上板下部,控制器设置在散热盖侧板上,风口设置在散热盖与箱体对接部,温度传感器设置在箱体内上壁板处,散热风扇和温度传感器通过导线与控制器连接。该新型高压共箱母线散热效果差,安装不便,容易损坏,安全系数较低。With the continuous development of my country's economy, the demand for power supply has also increased, and various electrical infrastructure equipment has also developed rapidly in the power supply industry. The bus bar is made of high-conductivity copper (copper bar) and aluminum materials, which are used to transmit electric energy and have the ability to collect and distribute electric power. After the continuous advancement of technology, the high-voltage common box busbar has been continuously used due to its excellent short-circuit resistance and large current-carrying capacity. The high-voltage common box busbar is mainly used for the connection between factory circuits, substations, hydropower stations, generators and transformers. At present, in order to improve and eliminate the eddy current loss of the steel parts near the busbar during operation, improve the effective current carrying capacity of the conductor and reduce the energy loss, most of the high-voltage common box busbars are sealed, although the above problems are solved to a certain extent. However, it will inevitably generate a lot of heat during operation. It is difficult to meet the working requirements by relying on its shell for heat dissipation. In severe cases, its function may be lost or even burnt. According to the application number 201621049416.3, a new type of high-voltage common box bus bar includes a box body, a mounting plate, insulators, bolts, conductors, a cooling cover, a cooling fan, a controller, an air outlet and a temperature sensor. The mounting plate is arranged at the bottom of the box body, and the insulator is fixed Installed on the mounting plate, the conductor is installed on the upper part of the insulator by bolts, the heat dissipation cover is installed on the upper part of the box, the cooling fan is installed on the lower part of the upper plate of the heat dissipation cover, the controller is installed on the side plate of the heat dissipation cover, and the air outlet is installed on the heat dissipation cover and the box body. In the docking part, the temperature sensor is arranged at the upper wall plate of the box body, and the cooling fan and the temperature sensor are connected with the controller through wires. The new high-voltage common box busbar has poor heat dissipation effect, inconvenient installation, easy damage and low safety factor.
实用新型内容Utility model content
本实用新型要解决的技术问题是克服现有的缺陷,提供一种新型高压共箱母线,散热效果良好,容易安装,不易损坏,安全系数高,可以有效解决背景技术中的问题。The technical problem to be solved by the utility model is to overcome the existing defects and provide a novel high-voltage common box bus bar, which has good heat dissipation effect, is easy to install, is not easy to be damaged, and has a high safety factor, which can effectively solve the problems in the background technology.
为实现上述目的,本实用新型提供如下技术方案:一种新型高压共箱母线,包括铜排、导热单元和散热单元;In order to achieve the above purpose, the utility model provides the following technical solutions: a novel high-voltage common box bus bar, including copper bars, a heat conduction unit and a heat dissipation unit;
铜排:所述铜排的外表面与导热单元中的绝缘导热套固定套接;Copper bar: the outer surface of the copper bar is fixedly sleeved with the insulating heat-conducting sleeve in the heat-conducting unit;
导热单元:所述导热单元包含绝缘导热套、散热油腔、风道、导热框和导热片,所述导热框内部间隔开设有三个散热油腔,所述导热框的上下表面间隔开设有纵向的风道,所述风道相邻的框体形成导热片,所述散热油腔的中部固定连接有铜排,所述铜排的外表面固定连接有绝缘导热套;当热量产生时,可以快速地传递到铜排外表面包裹的绝缘导热套上,进而将热量传递给浸泡在周围的散热油上,油液可以将局部的热量快速带走,使铜排保持良好的表面温度,油液将热量传递至导热框外表面固定连接的导热片上。Heat-conducting unit: The heat-conducting unit includes an insulating heat-conducting sleeve, a heat-dissipating oil cavity, an air duct, a heat-conducting frame and a heat-conducting sheet. Three heat-dissipating oil cavities are spaced apart inside the heat-conducting frame, and the upper and lower surfaces of the heat-conducting frame are spaced apart with longitudinal Air duct, the frame adjacent to the air duct forms a heat-conducting sheet, a copper bar is fixedly connected to the middle of the heat-dissipating oil cavity, and an insulating heat-conducting sleeve is fixedly connected to the outer surface of the copper bar; when heat is generated, it can be quickly It transfers the heat to the insulating heat-conducting sleeve wrapped on the outer surface of the copper bar, and then transfers the heat to the radiating oil soaked in the surrounding. The oil can quickly take away the local heat, so that the copper bar can maintain a good surface temperature, and the oil will heat It is transferred to the heat-conducting sheet fixedly connected to the outer surface of the heat-conducting frame.
散热单元:所述散热单元包含固定螺母、盖板、散热风机、出风口、安装座和风机固定螺母,所述盖板共设置有两块,且该盖板分别通过固定螺母固定连接在上下两块导热片的外表面,所述盖板的中部开设有出风口,所述出风口周围的盖板上表面固定连接有安装座,所述散热风机通过风机固定螺母固定连接在安装座的上表面;当热量散失较慢盖板表面温度达到一定的数值时,温控开关将散热风机的电路接通,此时空气从箱体两端的风道进入,流经导热片的两侧,使导热片上的温度快速下降,流动的空气将热量从出风口带出,保证了大功率供电时对散热需求。Heat dissipation unit: The heat dissipation unit includes a fixing nut, a cover plate, a cooling fan, an air outlet, a mounting seat and a fan fixing nut. The cover plate is provided with two pieces, and the cover plate is fixedly connected to the upper and lower two through the fixing nut. The outer surface of the heat conducting sheet, the middle of the cover plate is provided with an air outlet, the upper surface of the cover plate around the air outlet is fixedly connected with a mounting seat, and the cooling fan is fixedly connected to the upper surface of the mounting seat through the fan fixing nut ;When the heat dissipation is slow, the surface temperature of the cover plate reaches a certain value, the temperature control switch will turn on the circuit of the cooling fan. At this time, the air enters from the air ducts at both ends of the box and flows through both sides of the heat-conducting sheet. The temperature drops rapidly, and the flowing air takes the heat out of the air outlet, which ensures the heat dissipation demand when the high-power power supply is used.
其中,还包括温控开关,所述温控开关固定连接在盖板的上表面,且该温控开关的输入端电连接外部电源的输出端,所述温控开关的输出端电连接散热风机。It also includes a temperature control switch, the temperature control switch is fixedly connected to the upper surface of the cover plate, and the input end of the temperature control switch is electrically connected to the output end of the external power supply, and the output end of the temperature control switch is electrically connected to the cooling fan .
进一步的,还包括密封衬垫和端盖,所述端盖固定连接在盖板的散热油腔的端部,且端盖与导热框之间固定连接有密封衬垫,所述密封衬垫和端盖的中部有接线头穿出。密封衬垫固定连接在散热油腔的端部,通过端盖固定以后的挤压力将散热油腔密封起来,同时可以防止油液的氧化。Further, it also includes a sealing gasket and an end cover, the end cover is fixedly connected to the end of the heat dissipation oil cavity of the cover plate, and a sealing gasket is fixedly connected between the end cover and the heat conduction frame, the sealing gasket and In the middle of the end cap there is a wire head going out. The sealing gasket is fixedly connected to the end of the radiating oil cavity, and the radiating oil cavity is sealed by the pressing force after the end cover is fixed, and the oxidation of the oil can be prevented at the same time.
进一步的,还包括接线头和固定孔,所述接线头固定连接在铜排的端部,且每个接线头穿过端盖的端部开设有固定孔。在铜排的端部固定连接的接线头,可以满足对不同形式线路的搭接,固定孔可以使连接更紧固和方便。Further, it also includes a terminal and a fixing hole, the terminal is fixedly connected to the end of the copper bar, and each terminal is provided with a fixing hole through the end of the end cover. The terminals fixedly connected at the end of the copper bar can meet the overlapping of different forms of lines, and the fixing holes can make the connection more secure and convenient.
进一步的,还包括挡板,所述挡板共设置有四个,四个挡板分别固定连接在每个接线头两侧对应端盖的外表面。四个挡板的设置,可以有效地减少在接线过程中意外短路情况的发生,保护接线时工人的生命安全。Further, it also includes baffles, and the baffles are provided with four baffles, and the four baffles are respectively fixedly connected to the outer surfaces of the corresponding end covers on both sides of each terminal. The setting of four baffles can effectively reduce the occurrence of accidental short circuit during the wiring process and protect the life safety of workers during wiring.
进一步的,还包括安装板和安装螺孔,所述安装板共设置有两个,两个安装板分别固定连接在导热框两侧的外表面,所述安装板的上表面间隔贯通开设安装螺孔。安装板的设置使固定更加方便,且多个加强了的安装螺孔便于复杂位置的固定,提高了使用安装的便捷性。Further, it also includes a mounting plate and mounting screw holes, the mounting plate is provided with two in total, the two mounting plates are respectively fixedly connected to the outer surfaces of both sides of the heat conduction frame, and the upper surface of the mounting plate is spaced through to open mounting screws. hole. The setting of the mounting plate makes the fixing more convenient, and the multiple reinforced mounting screw holes facilitate the fixing of complex positions, which improves the convenience of use and installation.
与现有技术相比,本实用新型的有益效果是:本新型高压共箱母线,具有以下好处:Compared with the prior art, the beneficial effects of the present utility model are: the new high-voltage common box busbar has the following advantages:
1、该新型高压共箱母线中铜排的外表面固定套接有绝缘导热套,可以快速的将产生的热量传递给散热油腔内的散热油中,并通过导热框快速导出外部,通过散热风机将热量散失,避免了单纯风扇散热时散热不均匀速度慢的缺点。1. The outer surface of the copper bar in the new high-voltage common box busbar is fixedly sleeved with an insulating heat-conducting sleeve, which can quickly transfer the generated heat to the heat-dissipating oil in the heat-dissipating oil cavity, and quickly export it to the outside through the heat-conducting frame. The fan dissipates the heat, avoiding the disadvantage of uneven heat dissipation and slow heat dissipation when the fan is only dissipating heat.
2、在箱体的侧面设置有专门的固定安装位,且有多个加强的固定螺孔,可以将箱体固定安装在不同的复杂环境中,进一步提高了实用性,有效地避免了传统单一固定螺孔不适用于复杂环境的缺点。2. There are special fixed installation positions on the side of the box body, and there are multiple reinforced fixing screw holes, which can fix the box body in different complex environments, which further improves the practicability and effectively avoids the traditional single The disadvantage of fixing screw holes is not suitable for complex environments.
3、固定安装后油腔内的散热油具有不导电的特点,配合绝缘导热套进一步提高了安全系数,在使用过程中更容易被人们所接受,市场空间巨大。3. After fixed installation, the radiating oil in the oil cavity has the characteristics of non-conductivity, and the safety factor is further improved with the insulating heat-conducting sleeve, which is more easily accepted by people during the use process, and the market space is huge.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型截面结构示意图。FIG. 2 is a schematic diagram of the cross-sectional structure of the utility model.
图中:1铜排、2导热单元、21绝缘导热套、22散热油腔、23风道、24 导热框、25导热片、3散热单元、31固定螺母、32盖板、33散热风机、34 出风口、35安装座、36风机固定螺母、4温控开关、5密封衬垫、6端盖、7 接线头、8固定孔、9挡板、10安装板、11安装螺孔。In the picture: 1 copper bar, 2 heat conduction unit, 21 insulation heat conduction sleeve, 22 heat dissipation oil cavity, 23 air duct, 24 heat conduction frame, 25 heat conduction sheet, 3 heat dissipation unit, 31 fixing nut, 32 cover plate, 33 heat dissipation fan, 34 Air outlet, 35 mounting base, 36 fan fixing nut, 4 temperature control switch, 5 sealing gasket, 6 end cover, 7 wiring head, 8 fixing hole, 9 baffle plate, 10 mounting plate, 11 mounting screw hole.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-2,本实用新型提供一种技术方案:一种新型高压共箱母线,包括铜排1、导热单元2和散热单元3;Please refer to FIGS. 1-2 , the present utility model provides a technical solution: a novel high-voltage common box bus bar, comprising a
铜排1:铜排1的外表面与导热单元2中的绝缘导热套21固定套接;还包括接线头7和固定孔8,接线头7固定连接在铜排1的端部,且每个接线头 7穿过端盖6的端部开设有固定孔8。在铜排1的端部固定连接的接线头7,可以满足对不同形式线路的搭接,固定孔8可以使连接更紧固和方便。Copper bar 1: The outer surface of the
导热单元2:导热单元2包含绝缘导热套21、散热油腔22、风道23、导热框24和导热片25,导热框24内部间隔开设有三个散热油腔22,导热框24 的上下表面间隔开设有纵向的风道23,风道23相邻的框体形成导热片25,散热油腔22的中部固定连接有铜排1,铜排1的外表面固定连接有绝缘导热套21;当热量产生时,可以快速地传递到铜排1外表面包裹的绝缘导热套21 上,进而将热量传递给浸泡在周围的散热油上,油液可以将局部的热量快速带走,使铜排1保持良好的表面温度,油液将热量传递至导热框24外表面固定连接的导热片25上,还包括安装板10和安装螺孔11,安装板10共设置有两个,两个安装板10分别固定连接在导热框24两侧的外表面,安装板10的上表面间隔贯通开设安装螺孔11。安装板10的设置使固定更加方便,且多个加强了的安装螺孔11便于复杂位置的固定,提高了使用安装的便捷性。还包括密封衬垫5和端盖6,端盖6固定连接在盖板32的散热油腔22的端部,且端盖6与导热框24之间固定连接有密封衬垫5,密封衬垫5和端盖6的中部有接线头7穿出。密封衬垫5固定连接在散热油腔22的端部,通过端盖6固定以后的挤压力将散热油腔22密封起来,同时可以防止油液的氧化。还包括挡板9,挡板9共设置有四个,四个挡板9分别固定连接在每个接线头7两侧对应端盖6的外表面。四个挡板9的设置,可以有效地减少在接线过程中意外短路情况的发生,保护接线时工人的生命安全。Heat-conducting unit 2: The heat-conducting
散热单元3:散热单元3包含固定螺母31、盖板32、散热风机33、出风口34、安装座35和风机固定螺母36,盖板32共设置有两块,且该盖板32 分别通过固定螺母31固定连接在上下两块导热片25的外表面,盖板32的中部开设有出风口34,出风口34周围的盖板32上表面固定连接有安装座35,散热风机33通过风机固定螺母36固定连接在安装座35的上表面;当热量散失较慢盖板32表面温度达到一定的数值时,温控开关4将散热风机33的电路接通,此时空气从箱体两端的风道23进入,流经导热片25的两侧,使导热片25上的温度快速下降,流动的空气将热量从出风口34带出,保证了大功率供电时对散热需求。Heat dissipation unit 3: The
其中,还包括温控开关4,温控开关4固定连接在盖板32的上表面,且该温控开关4的输入端电连接外部电源的输出端,温控开关4的输出端电连接散热风机33。The
在使用时:When using:
当热量产生时,可以快速地传递到铜排1外表面包裹的绝缘导热套21上,进而将热量传递给浸泡在周围的散热油上,油液可以将局部的热量快速带走,使铜排1保持良好的表面温度,油液将热量传递至导热框24外表面固定连接的导热片25上。当热量散失较慢盖板32表面温度达到一定的数值时,温控开关4将散热风机33的电路接通,此时空气从箱体两端的风道23进入,流经导热片25的两侧,使导热片25上的温度快速下降,流动的空气将热量从出风口34带出,保证了大功率供电时对散热需求。密封衬垫5固定连接在散热油腔22的端部,通过端盖6固定以后的挤压力将散热油腔22密封起来,同时可以防止油液的氧化。在铜排1的端部固定连接的接线头7,可以满足对不同形式线路的搭接,固定孔8可以使连接更紧固和方便。四个挡板9的设置,可以有效地减少在接线过程中意外短路情况的发生,保护接线时工人的生命安全。安装板10的设置使固定更加方便,且多个加强了的安装螺孔11 便于复杂位置的固定,提高了使用安装的便捷性。When the heat is generated, it can be quickly transferred to the insulating heat-conducting sleeve 21 wrapped on the outer surface of the
值得注意的是,本实施例中,温控开关4上设有与散热风机33对应的控制按钮,散热风机33则可根据实际应用场景自由配置,建议选用深圳市俊业达电机科技有限公司生产的SanAce-Ac型交流风扇,温控开关4可选用动作温度为45°±3°的ST-12型温度控开关。控制开关4控制散热风机33工作采用现有技术中常用的方法。It is worth noting that, in this embodiment, the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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