CN210713752U - High-altitude operation construction hanging basket capable of moving in three-dimensional space - Google Patents

High-altitude operation construction hanging basket capable of moving in three-dimensional space Download PDF

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CN210713752U
CN210713752U CN201920993252.7U CN201920993252U CN210713752U CN 210713752 U CN210713752 U CN 210713752U CN 201920993252 U CN201920993252 U CN 201920993252U CN 210713752 U CN210713752 U CN 210713752U
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lattice
track
hanging basket
fixed
support arm
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王睿
陆通
胡宗友
叶创
熊文辉
朱成伟
王凯
胡登飞
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Wuhan Construction Engineering Co Ltd
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Abstract

本实用新型是一种可三维空间移动的高处作业施工吊篮,包括一对格构式桁架、安装在格构式衔架上的吊篮平移机构。一对格构式桁架垂直建筑屋面外墙上架设,前端与建筑屋面外墙通过埋件一固定,后端通过后支臂杆与被固定的套筒连接。吊篮平移机构包括两个轨道工字钢,三个走行小车:轨道工字钢一与格构式桁架横梁连接;轨道工字钢二两端通过走行小车,实现轨道工字钢二沿轨道工字钢一前后移动;走行小车二安装在轨道工字钢二下翼缘,沿轨道工字钢二往返横移,走行小车二下吊挂一钢梁,钢梁通过电动葫芦、吊钩、钢丝绳驱动悬吊平台的上下运行。后支臂、套筒及结构主梁作为格构式桁架的配重部,建筑屋面外墙作为格构式桁架的前支腿,替代配重。

Figure 201920993252

The utility model relates to a construction hanging basket for high-altitude operations that can move in three-dimensional space, comprising a pair of lattice trusses and a hanging basket translation mechanism installed on the lattice anchor. A pair of lattice trusses are erected vertically on the outer wall of the building roof, the front end and the outer wall of the building roof are fixed by embedded parts, and the rear end is connected with the fixed sleeve through the rear support arm. The gondola translation mechanism includes two track I-beams and three running trolleys: the first track I-beam is connected with the lattice truss beam; The beam 1 moves back and forth; the traveling trolley 2 is installed on the lower flange of the track I-beam 2, and moves back and forth along the track I-beam 2. A steel beam is hung under the traveling trolley 2, and the steel beam passes through the electric hoist, hook and wire rope. Drive the up and down operation of the suspended platform. The rear support arm, sleeve and structural main beam are used as the counterweight part of the lattice truss, and the outer wall of the building roof is used as the front leg of the lattice truss to replace the counterweight.

Figure 201920993252

Description

一种可三维空间移动的高处作业施工吊篮A construction hanging basket for high-altitude operations that can move in three-dimensional space

技术领域technical field

本实用新型涉及一种高空作业吊篮,用于建筑工程施工、幕墙安装等领域。The utility model relates to a hanging basket for high-altitude operation, which is used in the fields of construction engineering construction, curtain wall installation and the like.

背景技术Background technique

施工吊篮是悬挂机构架设于建筑物或构筑物上,提升机驱动吊装平台通过钢丝绳沿立面上下运动的一种非常设悬挂设备,用于搭载作业人员、工具和材料进行高空作业。现已普遍应用于高层多层高建筑的外墙施工,幕墙安装,然而当施工现场情况复杂多变,悬挂机构架设困难,或作业面积较大时,吊篮仅沿立面上下运动并不能满足施工要求,需多次中断施工进行位置调整,增加了作业时安全风险,降低了施工效率。另外,常规悬臂梁型悬挂机构,刚度较小,前梁伸出长度及额定吊重均受限,当悬臂较长或吊重过重均不可使用。The construction gondola is a kind of non-conventional suspension equipment whose suspension mechanism is erected on a building or structure, and the hoist drives the hoisting platform to move up and down along the façade through wire ropes. It is used to carry operators, tools and materials for high-altitude operations. It has been widely used in the construction of the exterior walls of high-rise and multi-storey buildings, and the installation of curtain walls. However, when the construction site is complex and changeable, the suspension mechanism is difficult to erect, or the operating area is large, the hanging basket only moves up and down along the façade. Due to the construction requirements, the construction needs to be interrupted several times to adjust the position, which increases the safety risk during operation and reduces the construction efficiency. In addition, the conventional cantilever beam type suspension mechanism has low rigidity, and the extension length of the front beam and the rated hoisting weight are both limited. When the cantilever is long or the hoisting weight is too heavy, it cannot be used.

实用新型内容Utility model content

为了解决常规吊篮作业空间范围的局限性,本实用新型提供一种可三维空间移动的高处作业施工吊篮,使高空作业人员可以在前后、水平、竖向自由移动,可到达三维空间任意点,减少吊篮拆卸、搬运次数,不仅节省了搬运成本,还降低了作业时的安全风险,提高了施工效率。利用格构式桁架的高强度高稳定性,可增加允许的挑出长度和额定吊重。另外,合理利用结构主梁代替配重,可解决施工现场配重受限的问题。In order to solve the limitation of the working space range of conventional hanging baskets, the utility model provides a construction hanging basket for high-altitude operations that can move in three-dimensional space, so that high-altitude workers can move freely in front, back, horizontal and vertical directions, and can reach any arbitrary height in three-dimensional space. It can reduce the disassembly and handling times of the hanging basket, which not only saves the handling cost, but also reduces the safety risk during operation and improves the construction efficiency. Using the high strength and high stability of the lattice truss, the allowable pick-out length and rated lifting weight can be increased. In addition, the rational use of structural main beams instead of counterweights can solve the problem of limited counterweights on construction sites.

本实用新型解决其技术问题所采用的技术方案是:The technical scheme adopted by the utility model to solve its technical problems is:

一种可三维空间移动的高处作业施工吊篮,包括一对格构式桁架、安装在格构式衔架上的吊篮平移机构。一对格构式桁架垂直建筑屋面外墙上架设,与建筑屋面外墙通过埋件一固定,所述格构式桁架位于屋面外墙内侧的一端通过后支臂与被固定的套筒连接,吊篮平移机构包括两个轨道工字钢,三个走行小车:轨道工字钢一用高强螺栓与格构式桁架悬挑段的横梁连接;轨道工字钢二两端通过一对同步控制走行小车,实现轨道工字钢二沿轨道工字钢一前后移动;走行小车二安装在轨道工字钢二下翼缘,沿轨道工字钢二往返横移,走行小车二下吊挂一钢梁,钢梁通过电动葫芦、吊钩、钢丝绳驱动悬吊平台的上下运行。The utility model relates to a hanging basket for high-altitude operation that can move in three-dimensional space, comprising a pair of lattice-type trusses and a hanging-basket translation mechanism installed on the lattice-type anchorage. A pair of lattice trusses are erected vertically on the outer wall of the building roof, and are fixed with the outer wall of the building roof through embedded parts. The translation mechanism of the gondola includes two track I-beams and three running trolleys: the first track I-beam is connected with the beam of the lattice truss cantilever section with high-strength bolts; the two ends of the track I-beam are controlled by a pair of synchronous control. The trolley realizes the track I-beam 2 moves back and forth along the track I-beam 1; the traveling trolley 2 is installed on the lower flange of the track I-beam 2, and moves back and forth along the track I-beam 2, and the traveling trolley 2 hangs a steel beam under it. , The steel beam drives the suspension platform up and down through the electric hoist, hook and wire rope.

进一步地,所述后支臂顶端与格构式桁架焊接为一体,后支臂底端与套筒螺栓连接,所述套筒通过埋件二与混凝土主梁连接固定,所述套筒与埋件二焊接连接,所述后支臂采用方钢管。Further, the top end of the rear support arm is welded with the lattice truss, and the bottom end of the rear support arm is connected with a sleeve bolt. The two parts are connected by welding, and the rear support arm is made of square steel pipe.

本实用新型的施工吊篮的优点在于:后支臂、套筒及结构主梁作为格构式桁架的配重部,建筑屋面外墙作为格构式桁架的前支腿,替代配重来平衡起吊重量,套筒通过埋件二固定在混凝土主梁上,埋件二通过计算满足抗拔要求,后支臂与套筒的连接方式便于本实用新型的施工吊篮的拆卸,进行重复使用,套筒焊接在埋件二上,在施工吊篮拆卸完成后,可直接切除。The advantages of the construction hanging basket of the utility model are: the rear support arm, the sleeve and the structural main beam are used as the counterweight part of the lattice truss, and the outer wall of the building roof is used as the front leg of the lattice truss, instead of the counterweight to balance Lifting weight, the sleeve is fixed on the concrete main beam through the second embedded part, and the second embedded part meets the pullout resistance requirement through calculation; The sleeve is welded on the embedded part 2, and can be cut off directly after the dismantling of the construction gondola.

悬挂机构采用格构式桁架有利增加刚度,保证侧向稳定,可以大大提高允许的挑出长度和额定吊重。轨道工字钢一作为轨道工字钢二的行走轨道。轨道工字钢二作为走行小车二的平移轨道,走行小车二下的钢梁通过电动葫芦、吊钩、钢丝绳控制悬吊平台的上下运行,实现竖向移动,作业人员可以到达建筑屋面外墙的任意位置进行施工操作。减少吊篮拆卸、搬运次数,节省搬运成本及搬运时间。The use of lattice trusses in the suspension mechanism is beneficial to increase the rigidity, ensure lateral stability, and greatly increase the allowable pick-out length and rated hoisting weight. The track I-beam one is used as the running track of the track I-beam two. The track I-beam 2 is used as the translation track of the traveling trolley 2. The steel beam under the traveling trolley 2 controls the up and down operation of the suspension platform through the electric hoist, hook and wire rope to realize vertical movement, and the operator can reach the outer wall of the building roof. Construction operations can be carried out at any location. Reduce the disassembly and handling times of the hanging basket, save the handling cost and handling time.

附图说明Description of drawings

图1是本实用新型的应用实例立面图;Fig. 1 is the elevation view of the application example of the present utility model;

图2应用实例的A-A剖面图。Figure 2 A-A sectional view of the application example.

图中,1、格构式桁架;2、轨道工字钢;3、轨道工字钢;4、走行小车一;5、走行小车二;6、钢梁;7、电动葫芦;8、悬吊平台;9、屋面外墙;10、埋件一;11、后支臂;12、套筒;13、埋件二;14、檐口铝型材;15、混凝土主梁。In the figure, 1, lattice truss; 2, track I-beam; 3, track I-beam; 4, traveling trolley one; 5, traveling trolley two; 6, steel beam; 7, electric hoist; 8, suspension Platform; 9. Roof exterior wall; 10. Embedded part 1; 11. Rear arm; 12. Sleeve; 13. Embedded part 2; 14. Cornice aluminum profile; 15. Concrete main beam.

具体实施方式Detailed ways

下面结合附图详述本实用新型的具体实施方式:The specific embodiments of the present utility model are described in detail below in conjunction with the accompanying drawings:

如图1和图2,一种可三维空间移动的高处作业施工吊篮,包括格构式桁架1、轨道工字钢一2、轨道工字钢二3、走行小车5、电动葫芦7、悬吊平台8五大部分。悬挂机构采用格构式桁架1,有利增加刚度,保证侧向稳定,可以大大提高允许的挑出长度和额定吊重。轨道工字钢一2固定在桁架悬挑段的横梁上翼缘,采用高强螺栓连接,作为轨道工字钢二3的行走轨道。轨道工字钢二3两端架设在走行小车一4上,走行小车一4与轨道工字钢一2上翼缘滑动连接,实现轨道工字钢二3前后方向移动,采用同步控制装置保证两端走行小车一4同步行走。走行小车二5沿轨道工字钢二3下翼缘往返横移,走行小车二5下吊挂一钢梁6。钢梁6两端固定两个电动葫芦7,电动葫芦7通过吊钩、钢丝绳驱动悬吊平台8的上下运行,实现竖向移动,根据工程的需要(例如起重量、起升高度等)确定电动葫芦7的型号,可以成品定制采购。As shown in Figure 1 and Figure 2, a three-dimensional space movable high-altitude construction gondola includes a lattice truss 1, a track I-beam one 2, a track I-beam two 3, a traveling trolley 5, an electric hoist 7, Suspended platform 8 has five major parts. The suspension mechanism adopts lattice truss 1, which is beneficial to increase the rigidity, ensure lateral stability, and can greatly increase the allowable pick-out length and rated lifting weight. The track I-beam one 2 is fixed on the upper flange of the beam of the cantilevered section of the truss, and is connected by high-strength bolts as the walking track of the track I-beam two 3. The two ends of the track I-beam 23 are erected on the traveling trolley 14, and the traveling trolley 14 is slidably connected with the upper flange of the track I-beam 1 2, so as to realize the front and rear movement of the track I-beam 23, and a synchronous control device is used to ensure the two The end-travel trolley-4 runs synchronously. The walking trolley 25 moves back and forth along the lower flange of the track I-beam 23, and a steel beam 6 is hung under the traveling trolley 25. Two electric hoists 7 are fixed at both ends of the steel beam 6, and the electric hoists 7 drive the suspension platform 8 to run up and down through hooks and wire ropes to achieve vertical movement. The model of the hoist 7 can be customized and purchased as a finished product.

通过计算确定格构式桁架1的具体尺寸、截面、悬挑长度。在建筑屋面外墙9上埋置埋件一10,固定格构式桁架1,作为前支腿,计算确定屋面外墙9承载力满足要求。在格构式桁架1背离轨道工字钢一2的一端焊接后支臂11,后支臂11采用方钢管,后支臂11插入套筒12中后用高强螺栓连接,便于本实用新型的施工吊篮的拆卸,进行重复使用,套筒12焊接在埋件二13上,在施工吊篮拆卸完成后,可直接切除。埋件二13埋置于混凝土主梁15上,替代配重来平衡起吊重量,埋件二13通过计算满足抗拔要求。The specific size, section and overhang length of the lattice truss 1 are determined by calculation. An embedded part 1 10 is embedded on the outer wall 9 of the building roof, and the lattice truss 1 is fixed as the front leg, and the bearing capacity of the outer wall 9 of the roof is calculated and determined to meet the requirements. The rear support arm 11 is welded at the end of the lattice truss 1 away from the track I-beam-2, the rear support arm 11 is made of square steel pipe, and the rear support arm 11 is inserted into the sleeve 12 and connected with high-strength bolts, which is convenient for the construction of the present utility model. When the hanging basket is disassembled and reused, the sleeve 12 is welded on the embedded part 2 13, and it can be directly cut off after the construction hanging basket is disassembled. The embedded part 2 13 is embedded on the concrete main beam 15 to replace the counterweight to balance the lifting weight, and the embedded part 2 13 meets the pullout resistance requirement through calculation.

轨道工字钢一2、轨道工字钢二3:选自《热轧工字钢尺寸、外形、重量及允许偏差》(GB/T 706-1988)。其型号可参照《悬挂运输设备轨道设计计算》06CG08计算确定。在工字钢的两端设置车挡,防止滑出。在车档上设置橡胶垫减轻冲击。Track I-beam 1 2, Track I-beam 2 3: Selected from "Size, Shape, Weight and Allowable Deviation of Hot Rolled I-beam" (GB/T 706-1988). Its model can be determined by reference to "Calculation of Track Design of Suspended Transport Equipment" 06CG08. Set car stops at both ends of the I-beam to prevent slipping out. Set rubber pads on the gear to reduce shocks.

悬吊平台8:工作宽度不应小于0.4m,应设置防滑底板,底部四周应设有高度不小于150mm的挡板,四周应装有固定式安全护栏。悬吊平台搭载人数不得超过两人,且施工人员需设置独立的安全措施。Suspended platform 8: The working width should not be less than 0.4m, the anti-skid bottom plate should be set, the baffles with a height of not less than 150mm should be set around the bottom, and the fixed safety guardrail should be installed around. The number of people on the suspended platform shall not exceed two, and the construction personnel shall set up independent safety measures.

在需要使用此实用新型的高层建筑施工中,根据工程实际情况,对此实用新型进行设计,尤其是格构式桁架1的结构设计与轨道工字钢一2、轨道工字钢二3的计算选型;通过后施工可实施。实施过程需满足《高处作业吊篮》(GB19155-2003)要求。In the construction of high-rise buildings that need to use this utility model, according to the actual situation of the project, the utility model is designed, especially the structural design of the lattice truss 1 and the calculation of the track I-beam 1 2 and the track I-beam 2 3 Selection; construction can be implemented after passing. The implementation process needs to meet the requirements of "Gondola for working at heights" (GB19155-2003).

此实用新型在安装时,须检查所有零部件是否安全到位,不可出现漏装,错装,例如电源线的错接,电动葫芦8的限位器、限重器的漏装。安装到位后,进行满载试运行,经相关部门验收合格后投入使用。When the utility model is installed, it is necessary to check whether all the parts are in place safely, and there should be no leakage or wrong installation, such as the wrong connection of the power cord, the missing installation of the limiter and the weight limiter of the electric hoist 8. After the installation is in place, a full-load trial operation is carried out, and it is put into use after being accepted by the relevant departments.

在高层建筑屋顶搭设本实用新型的施工吊篮,搭乘作业人员及材料,进行檐口处铝型材14造型的安装工作。The construction hanging basket of the present utility model is erected on the roof of a high-rise building, and operators and materials are used to carry out the installation work of the aluminum profile 14 at the cornice.

Claims (2)

1. A high-altitude operation construction hanging basket capable of moving in a three-dimensional space comprises a pair of lattice trusses and a hanging basket translation mechanism arranged on a lattice holding frame, and is characterized in that the lattice trusses are erected perpendicular to an outer wall of a building roof and fixed with the outer wall of the building roof through a first embedded part, one end, located on the inner side of the outer wall of the roof, of each lattice truss is connected with a fixed sleeve through a rear support arm, the hanging basket translation mechanism comprises a first rail I-beam fixed on a beam of an overhanging section of each lattice truss, a first traveling trolley is arranged on the upper flange of each first rail I-beam, two ends of a second rail I-beam are respectively connected and fixed with the top surface of the first traveling trolley and move back and forth along the first rail I-beam; a second traveling trolley is installed on the lower flange of the second track I-steel, so that the second traveling trolley can transversely move back and forth along the lower flange of the second track I-steel; and a steel beam is hung under the second travelling trolley, two electric hoists are fixed at two ends of the steel beam, and the electric hoists drive the suspension platform to move up and down through the lifting hook and the steel wire rope.
2. The three-dimensional space movable high-rise operation construction hanging basket according to claim 1, wherein the top end of the rear support arm is welded with the lattice truss into a whole, the bottom end of the rear support arm is connected with a sleeve through a bolt, the sleeve is connected and fixed with the concrete main beam through a second embedded part, the sleeve is welded with the second embedded part, and the rear support arm is made of square steel pipes.
CN201920993252.7U 2019-06-28 2019-06-28 High-altitude operation construction hanging basket capable of moving in three-dimensional space Expired - Fee Related CN210713752U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112482224A (en) * 2020-11-16 2021-03-12 中铁大桥局集团有限公司 Construction method for installing steel truss inspection vehicle track
CN113789948A (en) * 2021-10-15 2021-12-14 陕西建工第九建设集团有限公司 A large-span roofed atrium side wall slide rail hanging basket and its construction method
CN119243979A (en) * 2024-11-14 2025-01-03 中国二十二冶集团有限公司 Suspended basket device for building construction and use method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112482224A (en) * 2020-11-16 2021-03-12 中铁大桥局集团有限公司 Construction method for installing steel truss inspection vehicle track
CN112482224B (en) * 2020-11-16 2022-07-12 中铁大桥局集团有限公司 Construction method for installing steel truss inspection vehicle track
CN113789948A (en) * 2021-10-15 2021-12-14 陕西建工第九建设集团有限公司 A large-span roofed atrium side wall slide rail hanging basket and its construction method
CN113789948B (en) * 2021-10-15 2023-06-23 陕西建工第九建设集团有限公司 A large-span roofed atrium side wall slide rail hanging basket and its construction method
CN119243979A (en) * 2024-11-14 2025-01-03 中国二十二冶集团有限公司 Suspended basket device for building construction and use method thereof

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