CN210711796U - A convenient automatic gripper for electrophoretic coating of small and medium-sized drum products - Google Patents
A convenient automatic gripper for electrophoretic coating of small and medium-sized drum products Download PDFInfo
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Abstract
本实用新型公开了一种用于中小型圆桶状产品电泳涂装用便捷式自动化夹爪,该夹爪包括用导电性能良好的材料加工成的轴心、端子和爪片,端子内开设有柱形通孔,柱形通孔内固定安装有直线轴承,轴心贯穿直线轴承,轴心上部套有弹簧,弹簧顶部设有弹簧帽,轴心底部与蝴蝶结固定连接,端子侧壁上开设有开口槽和沉头螺孔,厚爪片穿过蝴蝶结上的孔,厚爪片一端处在端子的开口槽内,并用穿过沉头螺孔的螺丝与端子铰接,厚爪片另一端与薄爪片固定连接;该夹爪利用弹簧的形变,推动轴心带动蝴蝶结沿厚爪片第二段移动,实现了爪片张开和闭合动作的有效控制,机械机构简单,价格低廉,并且可以批量自动化使用。
The utility model discloses a convenient automatic clamping jaw for electrophoretic coating of small and medium-sized drum-shaped products. The clamping jaw comprises a shaft center, a terminal and a claw piece which are processed from materials with good electrical conductivity. A cylindrical through hole, a linear bearing is fixedly installed in the cylindrical through hole, the axis runs through the linear bearing, the upper part of the axis is sleeved with a spring, the top of the spring is provided with a spring cap, the bottom of the axis is fixedly connected with a bow tie, and the side wall of the terminal is provided with a Open slot and countersunk head screw hole, the thick claw piece passes through the hole on the bow tie, one end of the thick claw piece is in the open slot of the terminal, and is hinged with the terminal with the screw passing through the countersunk head screw hole, the other end of the thick claw piece is connected to the thin The claw pieces are fixedly connected; the clamping claw uses the deformation of the spring to push the axis to drive the bow to move along the second section of the thick claw piece, which realizes the effective control of the opening and closing of the claw piece. The mechanical mechanism is simple, the price is low, and it can be batched automated use.
Description
技术领域technical field
本实用新型涉及自动抓取机构技术领域,具体是一种用于中小型圆桶状产品电泳涂装用便捷式自动化夹爪。The utility model relates to the technical field of automatic grabbing mechanisms, in particular to a convenient automatic gripper used for electrophoretic coating of small and medium-sized drum-shaped products.
背景技术Background technique
近年来随着我国汽车业、轻工业和家电市场的不断发展,对于在防腐方面的技术要求越来越多,电泳涂装技术也在上述行业中得到普及。目前对电泳涂装线加工的工件来说,大多数中小工件的夹取和拆卸主要依靠手动作业,需要人力众多,费时费力且劳动强度大,企业人力成本升高,同时涂装作业环境对员工身体的伤害大,迫使企业采用自动化。In recent years, with the continuous development of my country's automobile industry, light industry and home appliance market, there are more and more technical requirements for anti-corrosion, and electrophoretic coating technology has also been popularized in the above industries. At present, for the workpieces processed by the electrophoresis coating line, the clamping and disassembly of most small and medium-sized workpieces mainly rely on manual operations, which require a lot of manpower, which is time-consuming and labor-intensive, and the labor cost of the enterprise increases. The bodily harm is great, forcing businesses to adopt automation.
电泳涂装行业的工艺特点主要有电泳过程中需导电,以及电泳后漆膜需长时间高温(约180℃左右)烘烤。目前整个行业中,中小型工件电泳涂装用工装夹爪,主要有导电良好的二腿弹片、三腿弹片、四腿弹片等等,都是依靠弹片的自身弹力,容易变形、寿命短,也有使用传统的鳄鱼夹,但是使用鳄鱼夹来夹取工件时,容易在工件上留下爪迹,总的来看几乎都需要人工进行工装,自动化水平较低。The process characteristics of the electrophoretic coating industry mainly include the need to conduct electricity during the electrophoresis process, and the paint film needs to be baked for a long time at high temperature (about 180 ℃) after electrophoresis. At present, in the entire industry, the tooling grippers for electrophoretic coating of small and medium-sized workpieces mainly include two-leg shrapnel, three-leg shrapnel, four-leg shrapnel, etc. Traditional alligator clips are used, but when using alligator clips to clamp the workpiece, it is easy to leave claw marks on the workpiece. In general, manual tooling is almost required, and the level of automation is low.
现有中小型圆桶状产品的夹取和拆卸涂装用夹爪,大多依靠的是薄片式刚性材料的自身张力夹取产品,只能适应小而轻的产品,相对大而重及表面光滑产品就不能很好适应,易造成产品掉落、划伤、爪迹等缺陷;其次刚性薄爪片容易发生不可恢复形变,导致爪片的张力不足和爪片间的力不平衡,必须人工频繁的修正爪片形状和调整产品,以平衡爪片与产品之间的张力,从而加剧了爪片变形,使用寿命也低;最后,工装产品时,夹爪的张开闭合动作不可控,导致无法实现自动化夹取和拆卸产品。因此,试图对中小型圆桶状产品用夹爪进行改进,以提高涂装自动化水平,智能化意义重大。Most of the existing clamping jaws for clamping and dismantling of small and medium-sized drum-shaped products rely on the self-tension of thin-sheet rigid materials to clamp products, which can only be adapted to small and light products, which are relatively large and heavy and have smooth surfaces. The product cannot adapt well, and it is easy to cause defects such as product falling, scratches, and claw marks; secondly, the rigid and thin claw pieces are prone to irreversible deformation, resulting in insufficient tension of the claw pieces and unbalanced force between the claw pieces, and frequent manual labor is required. Correcting the shape of the jaws and adjusting the product to balance the tension between the jaws and the product, which intensifies the deformation of the jaws and reduces the service life; finally, when the product is tooled, the opening and closing actions of the jaws are uncontrollable, resulting in inability to Enables automated gripping and removal of products. Therefore, it is of great significance to try to improve the gripper for small and medium-sized barrel-shaped products to improve the level of painting automation.
实用新型内容Utility model content
本实用新型的目的在于提供一种用于中小型圆桶状产品电泳涂装用便捷式自动化夹爪,以解决现有技术中的问题。The purpose of the utility model is to provide a convenient automatic gripper for electrophoretic coating of small and medium-sized drum-shaped products, so as to solve the problems in the prior art.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种用于中小型圆桶状产品电泳涂装用便捷式自动化夹爪,该夹爪包括用导电性能良好的材料加工成的轴心、端子和爪片,端子内开设有柱形通孔,柱形通孔内固定安装有直线轴承,轴心贯穿直线轴承,轴心表面光滑,机械强度大,在轴心和端子接触部位使用直线轴承,可以减小轴心在反复移动过程中的阻力,防止夹取产品过程中弹簧弹力的损失,确保夹取产品的稳定,无歪斜掉落;轴心上部套有弹簧,弹簧为琴弦钢弹簧,根据夹爪夹取的产品尺寸和重量的范围,确定夹爪相应的行程和夹持力,从而选择合适参数(如线径、长度等)的弹簧;弹簧顶部设有弹簧帽,弹簧帽主要起到固定弹簧的作用,还起到防止弹簧位置偏移的作用;轴心顶部螺纹孔连接螺丝,螺丝用于安装固定弹簧帽;轴心底部与蝴蝶结通过螺丝固定连接,轴心带动蝴蝶结沿直线轴承运动,轴心将弹簧弹力传递给蝴蝶结,并同弹簧一起决定夹爪的行程;端子侧壁上开设有若干开口槽和沉头螺孔,蝴蝶结上开设有若干孔,爪片为若干,爪片与端子的开口槽、蝴蝶结的孔相适配,爪片包括厚爪片和薄爪片,厚爪片穿过蝴蝶结的孔,蝴蝶结与厚爪片接触面光滑,机械强度大;厚爪片一端处在端子的开口槽内,并用穿过沉头螺孔的螺丝与端子铰接,厚爪片另一端通过若干螺丝与薄爪片固定连接;通过压缩弹簧带动轴心连动蝴蝶结沿厚爪片的第二段滑动,控制爪片的开闭范围,薄爪片的弹性与厚爪片的刚性相结合,既保持了整个夹爪的刚性,又利用了薄爪片的弹性,薄爪片与厚爪片的组合使用,有助于稳定夹取产品且起到缓冲作用,当夹爪需要维修时,只需要更换薄爪片。A convenient automatic gripper for electrophoretic coating of small and medium-sized drum-shaped products, the gripper comprises a shaft center, a terminal and a claw piece which are processed from materials with good electrical conductivity, and a cylindrical through hole is formed in the terminal. The linear bearing is fixedly installed in the cylindrical through hole, the shaft center runs through the linear bearing, the surface of the shaft center is smooth, and the mechanical strength is high. The use of the linear bearing at the contact part between the shaft center and the terminal can reduce the resistance of the shaft center in the process of repeated movement. To prevent the loss of spring elasticity in the process of clamping the product, to ensure the stability of the clamping product, without skewing and falling; the upper part of the shaft is covered with a spring, and the spring is a string steel spring. According to the size and weight of the product clamped by the clamping jaw, Determine the corresponding stroke and clamping force of the gripper, so as to select a spring with appropriate parameters (such as wire diameter, length, etc.); the top of the spring is provided with a spring cap, which mainly plays the role of fixing the spring and preventing the spring from being biased. The threaded hole at the top of the shaft is connected to the screw, and the screw is used to install and fix the spring cap; the bottom of the shaft is fixedly connected with the bow by the screw, the shaft drives the bow to move along the linear bearing, and the shaft transmits the spring force to the bow, and at the same time The spring together determines the stroke of the clamping jaws; there are several open slots and countersunk screw holes on the side wall of the terminal, several holes are opened on the bow, and there are several claws, and the claws are matched with the open slots of the terminal and the holes of the bow. Including thick claw piece and thin claw piece, the thick claw piece passes through the hole of the bow tie, the contact surface between the bow tie and the thick claw piece is smooth, and the mechanical strength is high; one end of the thick claw piece is located in the opening groove of the terminal, and is used to pass through the countersunk head screw hole. The screw is hinged with the terminal, and the other end of the thick claw is fixedly connected with the thin claw through several screws; the shaft is driven by the compression spring to slide along the second section of the thick claw to control the opening and closing range of the claw, and the thin claw The elasticity of the piece is combined with the rigidity of the thick claw piece, which not only maintains the rigidity of the entire clamping claw, but also utilizes the elasticity of the thin claw piece. To the buffering effect, when the jaws need to be repaired, only the thin jaws need to be replaced.
作为优化,端子为圆柱形,柱形通孔开设于端子中心,柱形通孔内固定安装有直线轴承,端子侧壁上开设有三个开口槽,三个开口槽呈3×120°均匀分布,确保爪片间的夹持力平衡;端子侧壁上垂直于开口槽的中间位置开设有沉头螺孔,厚爪片一端处在端子的开口槽内,并用穿过沉头螺孔的螺丝与端子铰接,沉头螺孔用于安装连接端子与厚爪片的螺丝;沉头螺孔的沉头处设有凹台,螺丝的螺丝头置于凹台内,凹台用于放置螺丝的螺丝头部。As an optimization, the terminal is cylindrical, the cylindrical through hole is opened in the center of the terminal, the linear bearing is fixedly installed in the cylindrical through hole, and there are three open slots on the side wall of the terminal, and the three open slots are evenly distributed at 3 × 120°. Ensure that the clamping force between the claws is balanced; a countersunk head screw hole is provided on the side wall of the terminal perpendicular to the middle position of the opening slot, one end of the thick claw piece is in the opening slot of the terminal, and the screw passing through the countersunk head screw hole is connected to the terminal. The terminal is hinged, the countersunk head screw hole is used to install the screw connecting the terminal and the thick claw piece; the countersunk head of the countersunk head screw hole is provided with a concave table, the screw head of the screw is placed in the concave table, and the concave table is used to place the screw of the screw head.
作为优化,蝴蝶结为薄片状,蝴蝶结的中心开设有通孔,蝴蝶结的上面开设有三个孔,孔为“凸”字型,三个孔呈3×120°均匀分布,三个孔对三个爪片具有定位的作用,从而确保爪片间的夹持力平衡。As an optimization, the bow tie is in the shape of a sheet, with a through hole in the center of the bow tie, and three holes on the top of the bow tie. The pieces have the function of positioning, so as to ensure the balance of the clamping force between the claws.
作为优化,轴心为圆柱形,轴心上部圆柱形的直径小于下部圆柱形的直径,轴心上部贯穿直线轴承,轴心底部与蝴蝶结的中心通孔通过螺丝固定连接。As an optimization, the shaft center is cylindrical, the diameter of the upper cylinder of the shaft center is smaller than the diameter of the lower cylinder, the upper part of the shaft center runs through the linear bearing, and the bottom of the shaft center and the central through hole of the bow tie are fixedly connected by screws.
作为优化,爪片为三个,爪片包括厚爪片和薄爪片。As an optimization, there are three claws, including thick claws and thin claws.
作为优化,厚爪片由第一段、第二段和第三段组成,厚爪片表面光滑,导电性能良好,机械强度大,厚爪片设计成三段,扩大了蝴蝶结在滑动过程中,撑开和收缩爪片的行程范围;第二段一端与第一段远离端子的一端固定连接,另一端与第三段靠近蝴蝶结的一端固定连接,第二段与竖直直线所成的锐角为30-60°,便于蝴蝶结沿厚爪片的第二段滑动,控制爪片的开闭范围;厚爪片上设有加强筋,加强筋增加了厚爪片的强度,防止厚爪片变形,同时减小了厚爪片和蝴蝶结的尺寸和重量;第一段靠近端子的一端处在开口槽内,并用穿过沉头螺孔的螺丝与端子铰接。As an optimization, the thick claw piece is composed of the first section, the second section and the third section. The thick claw piece has a smooth surface, good electrical conductivity and high mechanical strength. Extend and contract the stroke range of the claw piece; one end of the second section is fixedly connected with the end of the first section away from the terminal, the other end is fixedly connected with the end of the third section close to the bow tie, and the acute angle formed by the second section and the vertical line is 30-60°, which is convenient for the bow to slide along the second section of the thick claw piece and control the opening and closing range of the claw piece; the thick claw piece is provided with reinforcing ribs, which increase the strength of the thick claw piece, prevent the thick claw piece from being deformed, and at the same time The size and weight of the thick claws and bow ties are reduced; the end of the first segment close to the terminal is in the open slot, and is hinged to the terminal with a screw passing through the countersunk head screw hole.
作为优化,薄爪片为等腰三角形状,薄爪片表面光滑,导电性能良好,兼具一定的弹性和刚性;等腰三角形状的腰折弯成折边,折边卡在厚爪片的两侧,防止薄爪片移动;等腰三角形状的顶角折弯成爪尖,折边和爪尖处在薄爪片相对的两侧,薄爪片远离爪尖的一端与厚爪片的第三段远离蝴蝶结的一端通过两个螺丝固定连接,爪尖背向轴心,爪尖对被夹持产品内周的张力起到内胀支撑产品的作用,薄爪片与厚爪片相连接的组合使用,经济实用、节约资源,在重复使用时,爪尖部位不易沾结涂料,既减小了涂装后爪迹的面积,又保持了良好的通电性能。As an optimization, the thin claw piece is in the shape of an isosceles triangle, the surface of the thin claw piece is smooth, the electrical conductivity is good, and it has certain elasticity and rigidity; On both sides, the thin claw piece is prevented from moving; the top corner of the isosceles triangle is bent into a claw tip, the folded edge and the claw tip are on the opposite sides of the thin claw piece, and the end of the thin claw piece away from the claw tip is far away from the third section of the thick claw piece One end of the bow tie is fixedly connected by two screws, the claw tip is facing away from the axis, and the claw tip plays the role of inflating the product to support the tension of the inner circumference of the clamped product. The combination of the thin claw piece and the thick claw piece is economical and practical. , Save resources, in repeated use, the claw tip is not easy to stick to the paint, which not only reduces the area of the claw mark after painting, but also maintains good electrical performance.
作为优化,端子上端面开设有三个螺孔,三个螺孔呈3×120°均匀分布,三个螺孔用于将整个夹爪固定到一根横梁上,组成一套挂具,便于同时夹取更多的产品。As an optimization, there are three screw holes on the upper end face of the terminal. The three screw holes are evenly distributed at 3×120°. The three screw holes are used to fix the entire clamping jaw to a beam to form a set of hangers, which is convenient for clamping at the same time. Take more product.
如果夹取超过其工作范围尺寸的产品,只需调整或改变整体夹爪的尺寸即可;如果用于外夹产品,只需改变弹簧和薄爪片的安装位置即可,即将弹簧套在轴心下部,将薄爪片的爪尖朝向轴心;如果在常温下用于对大型重型产品的夹取,只需将动力机构弹簧变为气压缸、液压缸或电机等即可。If the product exceeds its working range, it is only necessary to adjust or change the size of the overall clamping jaw; if it is used for external clamping products, it is only necessary to change the installation position of the spring and the thin jaw, that is, the spring is placed on the shaft. In the lower part of the core, the claw tip of the thin claw piece faces the axis; if it is used for clamping large and heavy products at room temperature, it is only necessary to change the power mechanism spring into a pneumatic cylinder, hydraulic cylinder or motor, etc.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
一是本实用新型一种用于中小型圆桶状产品电泳涂装用便捷式自动化夹爪,按压弹簧,利用弹簧的形变,推动轴心带动蝴蝶结沿厚爪片第二段移动,实现了爪片张开和闭合动作的有效控制,该夹爪机械机构简单,价格低廉,并且可以批量自动化使用;First, the utility model is a convenient automatic gripper used for electrophoretic coating of small and medium-sized drum-shaped products. The spring is pressed, and the deformation of the spring is used to push the shaft to drive the bow to move along the second section of the thick claw piece, so that the claw is realized. Effective control of sheet opening and closing actions, the gripper has a simple mechanical mechanism, low price, and can be used automatically in batches;
二是本实用新型一种用于中小型圆桶状产品电泳涂装用便捷式自动化夹爪,在轴心和端子的接触部位使用直线轴承,以减小轴心在反复移动过程中的阻力,防止夹取产品过程中弹簧弹力的损失,确保夹取产品的稳定,无歪斜掉落;Second, the utility model is a convenient automatic gripper used for electrophoretic coating of small and medium-sized drum-shaped products. Linear bearings are used at the contact parts of the shaft center and the terminal to reduce the resistance of the shaft center in the process of repeated movement. Prevent the loss of spring force in the process of clamping the product, and ensure the stability of the clamping product without skewing and falling;
三是本实用新型一种用于中小型圆桶状产品电泳涂装用便捷式自动化夹爪,爪片采用厚爪片与薄爪片刚柔性相结合的特点,厚爪片刚性强度大,起到杠杆的作用,更好的将弹簧弹力传导到薄爪片,有助于稳定夹取产品,薄爪片采用弹簧钢材质,弹簧钢的弹性能有效缓冲爪片夹持时对产品的冲击,也能更好的自修正各爪片与产品间的张力的平衡,且能防止厚爪片的形变,提高厚爪片的使用寿命;Third, the utility model is a convenient automatic gripper used for electrophoretic coating of small and medium-sized drum-shaped products. To the action of the lever, the spring force can be better transmitted to the thin claw piece, which helps to stably clamp the product. The thin claw piece is made of spring steel, and the elasticity of the spring steel can effectively buffer the impact of the claw piece on the product when clamping. It can also better self-correct the balance of tension between each claw and the product, and can prevent the deformation of the thick claw and improve the service life of the thick claw;
四是本实用新型一种用于中小型圆桶状产品电泳涂装用便捷式自动化夹爪,夹爪采用了导电性能良好和耐高温的材料。Fourth, the utility model is a convenient automatic gripper used for electrophoretic coating of small and medium-sized drum-shaped products. The gripper adopts materials with good electrical conductivity and high temperature resistance.
附图说明Description of drawings
图1为本实用新型一种用于中小型圆桶状产品电泳涂装用便捷式自动化夹爪的结构示意图;Fig. 1 is a kind of structural representation of the utility model of a convenient automatic gripper for electrophoretic coating of small and medium-sized drum-shaped products;
图2为本实用新型一种用于中小型圆桶状产品电泳涂装用便捷式自动化夹爪中弹簧和弹簧帽的结构示意图;2 is a schematic structural diagram of a spring and a spring cap in a convenient automatic gripper for electrophoretic coating of small and medium-sized drum-shaped products of the present utility model;
图3为本实用新型一种用于中小型圆桶状产品电泳涂装用便捷式自动化夹爪中端子的俯视图;3 is a top view of a terminal in a convenient automatic gripper used for electrophoretic coating of small and medium-sized drum-shaped products of the present invention;
图4为本实用新型一种用于中小型圆桶状产品电泳涂装用便捷式自动化夹爪中厚爪片的结构示意图;4 is a schematic structural diagram of a middle-thick claw piece of a convenient automatic clamping claw used for electrophoretic coating of small and medium-sized drum-shaped products of the present invention;
图5为本实用新型一种用于中小型圆桶状产品电泳涂装用便捷式自动化夹爪中薄爪片的结构示意图;5 is a schematic structural diagram of a thin claw piece in a convenient automatic clamping claw used for electrophoretic coating of small and medium-sized drum-shaped products of the present invention;
图6为本实用新型一种用于中小型圆桶状产品电泳涂装用便捷式自动化夹爪中轴心的结构示意图;6 is a schematic structural diagram of the central axis of a convenient automatic gripper used for electrophoretic coating of small and medium-sized drum-shaped products of the present invention;
图7为本实用新型一种用于中小型圆桶状产品电泳涂装用便捷式自动化夹爪中蝴蝶结的结构示意图。7 is a schematic structural diagram of a bow in a convenient automatic gripper used for electrophoretic coating of small and medium-sized drum-shaped products according to the present invention.
图中:1-轴心、101-弹簧、102-弹簧帽、103-螺丝、104-蝴蝶结、105-孔、106-通孔、2-端子、201-柱形通孔、202-直线轴承、203-开口槽、204-螺孔、205-沉头螺孔、206-凹台、3-爪片、301-厚爪片、302-薄爪片、303-第一段、304-第二段、305-第三段、306-爪尖、307-加强筋、308-折边。In the picture: 1-shaft, 101-spring, 102-spring cap, 103-screw, 104-bow tie, 105-hole, 106-through hole, 2-terminal, 201-cylindrical through-hole, 202-linear bearing, 203-open slot, 204-screw hole, 205-sunk head screw hole, 206- concave table, 3-claw piece, 301-thick claw piece, 302-thin claw piece, 303-first section, 304-second section , 305 - the third paragraph, 306 - claw tip, 307 - reinforcing rib, 308 - folding edge.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1至7所示,一种用于中小型圆桶状产品电泳涂装用便捷式自动化夹爪,该夹爪包括用导电性能良好的材料加工成的轴心1、端子2和爪片3,端子2内开设有柱形通孔201,柱形通孔201内固定安装有直线轴承202,轴心1贯穿直线轴承202,轴心1表面光滑,机械强度大,在轴心1和端子2接触部位使用直线轴承202,可以减小轴心1在反复移动过程中的阻力,防止夹取产品过程中弹簧101弹力的损失,确保夹取产品的稳定,无歪斜掉落;轴心1上部套有弹簧101,弹簧101为琴弦钢弹簧,根据夹爪夹取的产品尺寸和重量的范围,确定夹爪相应的行程和夹持力,从而选择合适参数(如线径、长度等)的弹簧;弹簧101顶部设有弹簧帽102,弹簧帽102主要起到固定弹簧101的作用,还起到防止弹簧101位置偏移的作用;轴心1顶部螺纹孔连接螺丝103,螺丝103用于安装固定弹簧帽102;轴心1底部与蝴蝶结104通过螺丝103固定连接,轴心1带动蝴蝶结104沿直线轴承202运动,轴心1将弹簧101弹力传递给蝴蝶结104,并同弹簧101一起决定夹爪的行程;端子2侧壁上开设有若干开口槽203和沉头螺孔205,蝴蝶结104上开设有若干孔105,爪片3为若干,爪片3与端子2的开口槽203、蝴蝶结104的孔105相适配,爪片3包括厚爪片301和薄爪片302,厚爪片301穿过蝴蝶结104的孔105,蝴蝶结104与厚爪片301接触面光滑,机械强度大;厚爪片301一端处在端子2的开口槽203内,并用穿过沉头螺孔205的螺丝103与端子2铰接,厚爪片301另一端通过若干螺丝103与薄爪片302固定连接;通过压缩弹簧101带动轴心1连动蝴蝶结104沿厚爪片301的第二段304滑动,控制爪片3的开闭范围,薄爪片302的弹性与厚爪片301的刚性相结合,既保持了整个夹爪的刚性,又利用了薄爪片302的弹性,薄爪片302与厚爪片301的组合使用,有助于稳定夹取产品且起到缓冲作用,当夹爪需要维修时,只需要更换薄爪片302。As shown in Figures 1 to 7, a convenient automatic gripper for electrophoretic coating of small and medium-sized drum-shaped products, the gripper includes a
端子2为圆柱形,柱形通孔201开设于端子2中心,柱形通孔201内固定安装有直线轴承202,端子2侧壁上开设有三个开口槽203,三个开口槽203呈3×120°均匀分布,确保爪片3间的夹持力平衡;端子2侧壁上垂直于开口槽203的中间位置开设有沉头螺孔205,厚爪片301一端处在端子2的开口槽203内,并用穿过沉头螺孔205的螺丝103与端子2铰接,沉头螺孔205用于安装连接端子2与厚爪片301的螺丝103;沉头螺孔205的沉头处设有凹台206,螺丝103的螺丝头置于凹台206内,凹台206用于放置螺丝103的螺丝头部。The
蝴蝶结104为薄片状,蝴蝶结104的中心开设有通孔106,蝴蝶结104的上面开设有三个孔105,孔105为“凸”字型,三个孔105呈3×120°均匀分布,三个孔105对三个爪片3具有定位的作用,从而确保爪片3间的夹持力平衡。The
轴心1为圆柱形,轴心1上部圆柱形的直径小于下部圆柱形的直径,轴心1上部贯穿直线轴承202,轴心1底部与蝴蝶结104的中心通孔106通过螺丝103固定连接。The
爪片3为三个,爪片3包括厚爪片301和薄爪片302。There are three
厚爪片301由第一段303、第二段304和第三段305组成,厚爪片301表面光滑,导电性能良好,机械强度大,厚爪片301设计成三段,扩大了蝴蝶结104在滑动过程中,撑开和收缩爪片3的行程范围;第二段304一端与第一段303远离端子2的一端固定连接,另一端与第三段305靠近蝴蝶结104的一端固定连接,第二段304与竖直直线所成的锐角为30-60°,便于蝴蝶结104沿厚爪片301的第二段304滑动,控制爪片3的开闭范围;厚爪片301上设有加强筋307,加强筋307增加了厚爪片301的强度,防止厚爪片301变形,同时减小了厚爪片301和蝴蝶结104的尺寸和重量;第一段303靠近端子2的一端处在开口槽203内,并用穿过沉头螺孔205的螺丝103与端子2铰接。The
薄爪片302为等腰三角形状,薄爪片302表面光滑,导电性能良好,兼具一定的弹性和刚性;等腰三角形状的腰折弯成折边308,折边308卡在厚爪片301的两侧,防止薄爪片302移动;等腰三角形状的顶角折弯成爪尖306,折边308和爪尖306处在薄爪片302相对的两侧,薄爪片302远离爪尖306的一端与厚爪片301的第三段305远离蝴蝶结104的一端通过两个螺丝103固定连接,爪尖306背向轴心1,爪尖306对被夹持产品内周的张力起到内胀支撑产品的作用,薄爪片302与厚爪片301相连接的组合使用,经济实用、节约资源,在重复使用时,爪尖306部位不易沾结涂料,既减小了涂装后爪迹的面积,又保持了良好的通电性能。The
端子2上端面开设有三个螺孔204,三个螺孔204呈3×120°均匀分布,三个螺孔204用于将整个夹爪固定到一根横梁上,组成一套挂具,便于同时夹取更多的产品。The upper end face of the
夹取桶状产品时,用外力向下推轴心1,轴心1在直线轴承202内向下移动,弹簧101压缩,轴心1带动蝴蝶结104沿厚爪片301的第二段304向下移动,爪片3收缩闭合,将该夹爪整体下降插入桶状产品中,然后撤去外力,释放弹簧101,爪片3张开,爪片3内胀夹取产品;脱卸桶状产品时,用外力向下推轴心1,轴心1在直线轴承202内向下移动,弹簧101压缩,轴心1带动蝴蝶结104沿厚爪片301在第二段304向下移动,爪片3收缩闭合,将该夹爪整体上升离开桶状产品,然后撤去外力,释放弹簧101,爪片3张开,恢复到初始状态。When clamping the barrel-shaped product, the
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
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