CN210706301U - Impact-resistant wear-resistant lining plate - Google Patents
Impact-resistant wear-resistant lining plate Download PDFInfo
- Publication number
- CN210706301U CN210706301U CN201921343336.2U CN201921343336U CN210706301U CN 210706301 U CN210706301 U CN 210706301U CN 201921343336 U CN201921343336 U CN 201921343336U CN 210706301 U CN210706301 U CN 210706301U
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- Prior art keywords
- cavity
- ceramic
- impact
- resistant
- wear
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- 239000000919 ceramic Substances 0.000 claims abstract description 52
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 22
- 239000010959 steel Substances 0.000 claims abstract description 22
- 238000009434 installation Methods 0.000 claims abstract description 15
- 230000035939 shock Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 abstract description 18
- 229910001018 Cast iron Inorganic materials 0.000 description 12
- 238000004073 vulcanization Methods 0.000 description 7
- 238000005266 casting Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 229910000617 Mangalloy Inorganic materials 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N chromium Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N AI2O3 Inorganic materials 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- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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- QCWXUUIWCKQGHC-UHFFFAOYSA-N zirconium Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Abstract
The utility model discloses an impact-resistant wear-resistant lining plate, which is characterized by comprising ceramic blocks, a cavity and an installation steel plate, wherein the ceramic blocks are uniformly distributed in the cavity to form an impact-resistant surface of the lining plate; simple structure and firm, can effectively bear the impact of material, the security is higher, convenient to use, anticorrosive abrasionproof are effectual, avoid frequent maintenance and change, and matter is light durable, application scope is extensive, long service life.
Description
Technical Field
The utility model relates to a wear-resisting welt specifically is a wear-resisting welt shocks resistance.
Background
In order to prevent the equipment body from being worn and prolong the service life of the equipment in a material conveying system in the industries of mines, steel, electric power, cement, nonferrous materials, chemical engineering and the like, wear-resistant lining plates are arranged at the parts through which materials flow. At present, the ceramic lining plate has good abrasion resistance, but the impact resistance needs to be improved. When the fall of the materials in the conveying system is large and the part impacted by the large materials is not suitable for a single ceramic wear-resistant lining plate. And the hardness and the wear resistance of the high manganese steel and high chromium cast iron metal lining plate are lower than those of a ceramic lining plate, the wear resistance is poorer, and the service cycle is short.
Therefore, a need exists for a liner that addresses the problems of the prior art.
Disclosure of Invention
The utility model provides a welt among the prior art not high temperature resistant, application scope is not extensive, the not long problem of life, the main problem that this application solved provides a simple structure and firm, can effectively bear the impact of material, and the security is higher, and convenient to use, anticorrosive abrasionproof are effectual, the light durable, wide, the long service life's of application scope wear-resisting welt that shocks resistance.
In order to solve the technical problem, the invention discloses an impact-resistant wear-resistant lining plate, which adopts the following technical scheme:
the utility model provides a wear-resisting welt shocks resistance which characterized in that, includes ceramic piece, cavity and installation steel sheet, wherein, ceramic piece evenly distributed in constitute the face of shocking resistance of welt in the cavity, the installation steel sheet set up in ceramic piece with the bottom of cavity, ceramic piece, cavity and installation steel sheet compound bonding between two liang have the rubber layer.
In order to decompose the impact force of the materials on the surface of the substrate, the ceramic block is a cone-shaped ceramic block, and the top of the cone-shaped ceramic block is a curved surface.
In order to make the manufacture more convenient, the cone ceramic block is a cone ceramic block, and the top of the cone ceramic block is a hemispherical surface. In order to be better suitable for the existing equipment, the installation steel plate is a flat square installation steel plate. The back of the installation steel plate is installed at the anti-abrasion part of the equipment through bolts.
Compared with the prior art, the utility model discloses following beneficial effect has been obtained: the invention carries out multiple toughening treatment on the material, the structural design and the manufacturing process. Firstly, the ceramic is toughened alumina ceramic with excellent wear resistance and impact resistance, a high-chromium cast iron or high-manganese steel cavity is selected as a casting cavity, and special rubber with good wear resistance and good vulcanization bonding strength with the ceramic is selected as the rubber.
In structural design, the ceramic adopts a spherical structure with salient points, when a large material falls down from a high position, the ceramic block contacts the upper layer of the lining plate, and the impact force of the material on the surface of the lining plate can be partially decomposed because the ceramic block is of a spherical protruding structure. The periphery of the ceramic block, which is in contact with the casting cavity, is provided with a rubber buffer layer. The impact force of the materials conducting downwards to the lining plate is transmitted to the rubber buffer layer with high elasticity through the casting cavity layer, the impact force is absorbed by most of the impact force, and the residual force is absorbed through the cavity with good toughness, namely the cast iron layer, so that the long-time work of the lining plate is ensured.
The utility model discloses combined ceramic high wear resistance and the impact resistance of casting cavity, the two firmly combines easy to assemble and change during the hot vulcanization technology. The material conveying device is suitable for material conveying systems with large impact, such as storage bins, hoppers, chutes and the like.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention unduly. In the drawings:
fig. 1 is a schematic structural view of the impact-resistant and wear-resistant lining plate provided by the present invention.
Detailed Description
As used in the specification and in the claims, certain terms are used to refer to particular components. As one skilled in the art will appreciate, manufacturers may refer to a component by different names. This specification and claims do not intend to distinguish between components that differ in name but not function. The description which follows is a preferred embodiment of the present application, but is made for the purpose of illustrating the general principles of the application and not for the purpose of limiting the scope of the application. The protection scope of the present application shall be subject to the definitions of the appended claims.
The present application will be described in further detail below with reference to the accompanying drawings, but the present application is not limited thereto.
The first embodiment is as follows:
as figure 1 the utility model provides a structural schematic diagram of wear-resisting welt shocks resistance is shown, the utility model provides a pair of wear-resisting welt shocks resistance, a serial communication port, including ceramic block 1, cavity 2 and installation steel sheet 3, wherein, ceramic block 1 evenly distributed in constitute the face of shocking resistance of welt in cavity 2, installation steel sheet 3 set up in ceramic block 1 with the bottom of cavity 2, ceramic block 1, cavity 2 and installation steel sheet 3 compound bonding between two liang have rubber layer 4. The rubber layer 4 is preferably a rubber vulcanizate.
The utility model discloses well pottery chooses zirconium aluminium composite ceramic that shock resistance and toughness are good for use, and ceramic structure chooses for use the taper shape, and it is poor to have certain diameter from top to bottom, is provided with protruding curved surface atress structure above the pottery, and pottery height-diameter ratio is about 1-2. The cast iron is made of high manganese steel or high chromium cast iron according to different impact working conditions and matched with corresponding heat treatment processes. The aperture of the cast iron is larger than the diameter of the ceramic, and rubber vulcanization buffer layers with certain thickness are arranged around the ceramic and the cast iron in contact. The ceramic and cast iron bottom and a steel plate are vulcanized into a whole, so that the installation is convenient.
The working principle of the lining plate is that when a large material falls from a high position, the large material firstly contacts the ceramic block 1 on the upper layer of the lining plate, and the impact force of the material on the surface of the lining plate can be partially decomposed because the ceramic block 1 is of a spherical surface protrusion structure; secondly, the impact force conducted downwards is transmitted to the rubber layer 4 with high elasticity through the cavity 2, namely the cast iron layer, most of the impact force is absorbed, and the residual force is absorbed through the cavity 2 with good toughness, namely the cast iron layer, so that the long-time work of the lining plate is ensured.
The mounting steel plate 3 is a square mounting steel plate. The mounting steel plate 3 is square, the back surface of the mounting steel plate is mounted at an anti-abrasion part of the equipment through bolts, so that the mounting and splicing of most occasions are facilitated, and the application range is wide. According to the mechanism that the lining plate is worn and impact-resistant, a brand-new concept of high-wear-resistance impact-resistant lining plate is formed, and the lining plate has the advantages of wear resistance, impact resistance, no material accumulation, light dead weight, convenience in replacement, high safety coefficient, high comprehensive cost performance and the like.
The preparation process of the conical ceramic block 1 with the spherical bulges comprises the following steps: the toughened alumina powder is formed by dry pressing through a 600 ton press, is formed by isostatic pressing under the pressure of 160MPA, is sintered at the high temperature of 1580-1620 ℃ in a high-temperature sintering furnace, and is used for standby after being detected to be qualified.
The preparation process of the cavity 2 comprises the following steps: according to the actual working condition, high manganese steel, high chromium cast iron or other wear-resistant metal materials are selected and manufactured through casting and corresponding heat treatment processes. In the cast iron lining plate, edges between holes are designed to be about 5-10mm, the size of the whole lining plate is controlled within 500mm x 100mm, cracks are not allowed to appear in the casting process of the lining plate, the size tolerance is controlled within +/-1 mm, the surface of the lining plate is smooth, the surface and the holes are processed cleanly through sand blasting, and the luster of a metal body is exposed.
The ceramic block 1, the cavity 2 and the mounting steel plate 3 are subjected to pretreatment processes such as cleaning, sand blasting, glue spraying, glue brushing and the like. The vulcanization is divided into two steps, after rubber is wound on the periphery of the ceramic block 1, the ceramic block is fixedly placed in a hole of the cavity 2 to be vulcanized for one time, a rubber layer 4 with the thickness of 2mm is filled between the ceramic block 1 and the cavity 2, the ceramic block 1 and the cavity 2 are integrated, and meanwhile, the cavity 2 also plays a role in protecting the ceramic block 1, so that the ceramic block 1 is not easy to break. After the first vulcanization, rubber is paved between the cavity 2 and the bottom installation steel plate 3 for second vulcanization. The two times of vulcanization can ensure that the ceramic block 1, the cavity 2 and the mounting steel plate 3 are well combined.
The foregoing description shows and describes several preferred embodiments of the present application, but as aforementioned, it is to be understood that the application is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the application as described herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the application, which is to be protected by the claims appended hereto.
Claims (3)
1. The utility model provides a wear-resisting welt shocks resistance which characterized in that, includes ceramic piece, cavity and installation steel sheet, wherein, ceramic piece evenly distributed in constitute the face of shocking resistance of welt in the cavity, the installation steel sheet set up in ceramic piece with the bottom of cavity, ceramic piece, cavity and installation steel sheet compound bonding between two liang have the rubber layer.
2. The impact resistant and wear resistant liner plate of claim 1 wherein said ceramic block is a pyramidal ceramic block, the top of said pyramidal ceramic block being curved.
3. The impact resistant and wear resistant liner plate as claimed in claim 2, wherein the pyramidal ceramic block is a conical ceramic block with a hemispherical top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921343336.2U CN210706301U (en) | 2019-08-19 | 2019-08-19 | Impact-resistant wear-resistant lining plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921343336.2U CN210706301U (en) | 2019-08-19 | 2019-08-19 | Impact-resistant wear-resistant lining plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210706301U true CN210706301U (en) | 2020-06-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921343336.2U Active CN210706301U (en) | 2019-08-19 | 2019-08-19 | Impact-resistant wear-resistant lining plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210706301U (en) |
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2019
- 2019-08-19 CN CN201921343336.2U patent/CN210706301U/en active Active
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