CN210704116U - A water mill wire drawing equipment - Google Patents
A water mill wire drawing equipment Download PDFInfo
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- CN210704116U CN210704116U CN201921636100.8U CN201921636100U CN210704116U CN 210704116 U CN210704116 U CN 210704116U CN 201921636100 U CN201921636100 U CN 201921636100U CN 210704116 U CN210704116 U CN 210704116U
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Abstract
Description
技术领域technical field
本实用新型涉及加工设备技术领域,尤其涉及一种水磨拉丝设备。The utility model relates to the technical field of processing equipment, in particular to a water mill wire drawing equipment.
背景技术Background technique
现有的水磨拉丝设备通常采用输送机构的输送带输送工件,输送机构的上方设置有水磨机构,水磨机构上的砂磨带能够对工件进行水磨拉丝加工处理。但是不同工件的尺寸不同,因此需要调整水磨机构的砂磨带与输送带之间的距离,现有的调整方法多为工作人员手动调整,因此操作繁琐。此外,工作人员手动调整砂磨带与输送带之间的距离时,人为操作误差大,导致调整精度难以保证。而且,针对不同的工件,在能够改变水磨机构与输送带的垂直间距的条件下,有时还需要水平移动以适当调整水磨机构相对输送带的位置。但是目前的水磨机构一般只能够相对输送带沿垂直方向进行调整,水磨拉丝设备适用性低。The existing water mill wire drawing equipment usually uses the conveyor belt of the conveying mechanism to transport the workpiece. The water mill mechanism is arranged above the conveying mechanism, and the sand grinding belt on the water mill mechanism can perform water grinding wire drawing processing on the workpiece. However, the sizes of different workpieces are different, so it is necessary to adjust the distance between the sanding belt of the water mill mechanism and the conveyor belt. The existing adjustment methods are mostly manual adjustment by the staff, so the operation is cumbersome. In addition, when the staff manually adjusts the distance between the sanding belt and the conveyor belt, the human operation error is large, which makes it difficult to guarantee the adjustment accuracy. Moreover, for different workpieces, under the condition that the vertical distance between the water mill mechanism and the conveyor belt can be changed, it is sometimes necessary to move horizontally to properly adjust the position of the water mill mechanism relative to the conveyor belt. However, the current water mill mechanism can generally only be adjusted in the vertical direction relative to the conveyor belt, and the applicability of the water mill wire drawing equipment is low.
针对以上问题,需要提供一种水磨拉丝设备,能够便捷且精确地实现水磨机构相对输送带的位置调整,具有更好的适用性。In view of the above problems, it is necessary to provide a water mill wire drawing device, which can conveniently and accurately realize the position adjustment of the water mill mechanism relative to the conveyor belt, and has better applicability.
实用新型内容Utility model content
本实用新型的目的在于提出一种水磨拉丝设备,能够便捷且精确地实现水磨机构相对输送带的位置调整,具有更好的适用性。The purpose of the utility model is to provide a water mill wire drawing device, which can conveniently and accurately realize the position adjustment of the water mill mechanism relative to the conveyor belt, and has better applicability.
为达此目的,本实用新型采用以下技术方案:For this purpose, the utility model adopts the following technical solutions:
一种水磨拉丝设备,包括:A water mill wire drawing equipment, comprising:
机架;frame;
输送机构,设置于所述机架上,所述输送机构上设置有能沿第一方向输送工件的输送带;a conveying mechanism, which is arranged on the frame, and a conveying belt capable of conveying workpieces in a first direction is arranged on the conveying mechanism;
水磨机构,其包括第一位移组件、第二位移组件和位于所述输送带上方且用于打磨所述工件的砂磨组件;所述砂磨组件设置于所述第一位移组件的输出端,所述第一位移组件设置于所述第二位移组件的输出端,所述第二位移组件设置于所述机架上,所述第一位移组件被配置为能驱动所述砂磨组件沿第二方向移动,所述第二位移组件被配置为能驱动所述砂磨组件沿第三方向移动以靠近或远离所述输送带,所述第一方向、所述第二方向和所述第三方向中的任意两者相互垂直,所述第三方向沿垂直方向延伸。A water mill mechanism, comprising a first displacement component, a second displacement component, and a sanding component located above the conveyor belt and used for grinding the workpiece; the sanding component is disposed at the output end of the first displacement component, The first displacement assembly is disposed at the output end of the second displacement assembly, the second displacement assembly is disposed on the frame, and the first displacement assembly is configured to drive the sanding assembly along the first moving in two directions, the second displacement assembly is configured to drive the sanding assembly to move in a third direction toward or away from the conveyor belt, the first direction, the second direction and the third direction Any two of the directions are perpendicular to each other, and the third direction extends in the perpendicular direction.
优选地,所述第二位移组件为丝杠螺母传动,所述第二位移组件包括:Preferably, the second displacement assembly is a lead screw nut drive, and the second displacement assembly includes:
伺服电机,设置于所述第一位移组件的正下方;a servo motor, arranged just below the first displacement component;
丝杠,其一端转动连接于所述机架上,另一端传动连接所述伺服电机,且所述丝杠的轴线平形于所述第三方向;a lead screw, one end of which is rotatably connected to the frame, and the other end is drivingly connected to the servo motor, and the axis of the lead screw is parallel to the third direction;
丝杠螺母,其传动连接于所述丝杠上,所述第一位移组件固定连接于所述丝杠螺母上。The lead screw nut is connected to the lead screw in a driving manner, and the first displacement component is fixedly connected to the lead screw nut.
优选地,所述水磨机构共有四组,四组所述水磨机构的所述砂磨组件沿所述第一方向依次间隔设置于所述输送带的上方。Preferably, there are four groups of the water-milling mechanisms, and the sand-grinding components of the four groups of the water-milling mechanisms are arranged above the conveyor belt at intervals along the first direction.
优选地,所述第一位移组件包括:Preferably, the first displacement assembly includes:
载板,设置于所述第二位移组件的输出端上;a carrier plate, arranged on the output end of the second displacement component;
滑轨,沿所述第二方向设置于所述载板上;a slide rail, arranged on the carrier board along the second direction;
滑块,滑动插接所述滑轨,所述砂磨组件固定连接于所述滑块上;a sliding block, which is slidably inserted into the sliding rail, and the sanding assembly is fixedly connected to the sliding block;
驱动电机,设置于所述载板上,所述驱动电机传动连接所述砂磨组件,所述驱动电机被配置为能驱动所述砂磨组件沿所述第二方向移动。A driving motor is provided on the carrier plate, the driving motor is drivingly connected to the sanding assembly, and the driving motor is configured to drive the sanding assembly to move in the second direction.
优选地,所述第一位移组件还包括活动连杆和偏心块,所述活动连杆的一端活动连接所述砂磨组件,所述活动连杆的另一端活动连接所述偏心块,所述偏心块固定连接于所述驱动电机的输出端。Preferably, the first displacement assembly further includes a movable link and an eccentric block, one end of the movable link is movably connected to the sanding assembly, and the other end of the movable link is movably connected to the eccentric block, and the The eccentric block is fixedly connected to the output end of the drive motor.
优选地,所述砂磨组件包括:Preferably, the sanding assembly includes:
设置于所述第一位移组件输出端上的砂磨架,所述砂磨架上设置有主动轮、从动轮和砂磨电机,所述砂磨电机传动连接所述主动轮,所述主动轮和所述从动轮上套设有环形砂磨带,所述主动轮的外侧壁和所述从动轮的外侧壁均能抵靠于所述环形砂磨带的内侧壁上以张紧所述环形砂磨带。A sanding frame arranged on the output end of the first displacement assembly, the sanding frame is provided with a driving wheel, a driven wheel and a sanding motor, the sanding motor is drivingly connected to the driving wheel, and the driving wheel An annular sanding belt is sleeved on the driven wheel, and the outer side wall of the driving wheel and the outer side wall of the driven wheel can abut against the inner side wall of the annular sanding belt to tension the annular sanding belt. Sanding belt.
优选地,所述砂磨组件还包括:Preferably, the sanding assembly further comprises:
从动轮移动架,所述从动轮转动设置于所述从动轮移动架上;A driven wheel moving frame, the driven wheel is rotatably arranged on the driven wheel moving frame;
张紧气缸,所述从动轮移动架设置于所述张紧气缸的输出端,所述张紧气缸设置于所述砂磨架上,所述张紧气缸被配置为能驱动所述从动轮沿所述第三方向远离所述主动轮。A tensioning cylinder, the driven wheel moving frame is arranged at the output end of the tensioning cylinder, the tensioning cylinder is arranged on the sand grinding frame, and the tensioning cylinder is configured to drive the driven wheel rim The third direction is away from the drive wheel.
优选地,所述水磨拉丝设备还包括多个压紧组件,所述压紧组件均设置于所述输送机构上,且沿所述第一方向,每一组所述砂磨组件两侧分别设置有至少一个所述压紧组件,所述压紧组件被配置为能将所述工件压紧于所述输送带上。Preferably, the water mill wire drawing equipment further includes a plurality of pressing components, and the pressing components are all arranged on the conveying mechanism, and along the first direction, the two sides of each group of the sand grinding components are respectively arranged on both sides There is at least one of the hold down assemblies configured to hold down the workpiece against the conveyor belt.
优选地,所述压紧组件包括:Preferably, the pressing assembly includes:
压紧架,设置于所述输送机构上,A pressing frame is arranged on the conveying mechanism,
两个压紧辊,其沿所述第一方向相互平行且间隔地转动连接于所述压紧架上,且所述压紧辊的轴线与所述第二方向相平行。Two pressing rollers are rotatably connected to the pressing frame parallel to each other along the first direction and spaced apart, and the axes of the pressing rollers are parallel to the second direction.
优选地,所述压紧组件还包括:Preferably, the pressing assembly further comprises:
压紧升降件,两个所述压紧辊均转动连接于所述压紧升降件上,所述压紧升降件被配置为能调整两个所述压紧辊与所述输送带的间距。A pressing and lifting member, the two pressing rollers are both rotatably connected to the pressing and lifting member, and the pressing and lifting member is configured to be able to adjust the distance between the two pressing rollers and the conveying belt.
本实用新型的有益效果在于:The beneficial effects of the present utility model are:
1)通过第二位移组件驱动砂磨组件沿第三方向移动,进而实现砂磨组件沿第三方向即垂直方向靠近或远离输送带,其取代了手动调整砂磨组件位置的方式,使得操作便捷,避免了手动调整的人为误差,调整准确。1) Drive the sanding assembly to move in the third direction through the second displacement assembly, so that the sanding assembly can approach or move away from the conveyor belt in the third direction, that is, the vertical direction, which replaces the manual adjustment of the position of the sanding assembly, making the operation convenient , to avoid the human error of manual adjustment, and the adjustment is accurate.
2)通过第一位移组件驱动砂磨组件沿第二方向移动,进而实现沿第二方向水平移动调整水磨机构相对输送带的位置,以适应不同工件的加工需要,具有更好的适用性。且第一位移组件驱动砂磨组件移动,无需手动调整,操作方便,避免了手动调整的人为误差,调整准确。2) Drive the sand mill assembly to move in the second direction through the first displacement assembly, thereby realizing horizontal movement along the second direction to adjust the position of the water mill mechanism relative to the conveyor belt, so as to meet the processing needs of different workpieces and have better applicability. Moreover, the first displacement component drives the sand grinding component to move without manual adjustment, the operation is convenient, the human error of manual adjustment is avoided, and the adjustment is accurate.
附图说明Description of drawings
图1是本实用新型提供的水磨拉丝设备的结构示意图之一;Fig. 1 is one of the structural representations of the water mill wire drawing equipment provided by the present utility model;
图2是本实用新型提供的水磨拉丝设备的结构示意图之二;Fig. 2 is the second structural representation of the water mill wire drawing equipment provided by the present utility model;
图3是本实用新型提供的水磨机构的结构示意图;Fig. 3 is the structural representation of the water mill mechanism provided by the present utility model;
图4是本实用新型提供的输送机构及压紧组件的连接结构示意图;4 is a schematic diagram of the connection structure of the conveying mechanism and the pressing assembly provided by the present invention;
图5是本实用新型提供的压紧组件的结构示意图。FIG. 5 is a schematic structural diagram of the pressing assembly provided by the present invention.
图中:In the picture:
X-第一方向;Y-第二方向;Z-第三方向;X-first direction; Y-second direction; Z-third direction;
1-机架;2-输送机构;21-输送带;22-输送电机;3-水磨机构;31-第一位移组件;311-载板;312-滑轨;313-滑块;314-驱动电机;315-活动连杆;316-偏心块;32-第二位移组件;321-伺服电机;322-丝杠;323-丝杠螺母;33-砂磨组件;331-砂磨架;332-主动轮;333-从动轮;334-砂磨电机;335-从动轮移动架;336-张紧气缸;4-压紧组件;41-压紧架;42-压紧辊;43-压紧升降件。1-frame; 2-conveyor mechanism; 21-conveyor belt; 22-conveyor motor; 3-water mill mechanism; 31-first displacement component; 311-carrier plate; 312-slide rail; 313-slider; Motor; 315-moving connecting rod; 316-eccentric block; 32-second displacement assembly; 321-servo motor; 322-screw; 323-screw nut; 33-sanding assembly; 331-sanding frame; 332- Driving wheel; 333 - driven wheel; 334 - sanding motor; 335 - driven wheel moving frame; 336 - tensioning cylinder; 4 - pressing component; 41 - pressing frame; 42 - pressing roller; 43 - pressing lift pieces.
具体实施方式Detailed ways
为使本实用新型解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面结合附图并通过具体实施方式来进一步说明本实用新型的技术方案。In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved more clearly, the technical solutions of the present invention are further described below with reference to the accompanying drawings and through specific embodiments.
在本实用新型的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or a fixed connection. It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be an internal connection between two elements or an interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features The features are not in direct contact but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
在本实施例的描述中,术语“上”、“下”、“左”、“右”等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, the terms "up", "down", "left", "right" and other azimuth or positional relationships are based on the azimuth or positional relationship shown in the accompanying drawings, which are only for the convenience of description and simplifying operations. Rather than indicating or implying that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation, it should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for distinction in description, and have no special meaning.
如图1-2所示,本实施例提供的水磨拉丝设备包括机架1、输送机构2和水磨机构3,图中X表示第一方向,Y表示第二方向,Z表示第三方向,第一方向、第二方向和第三方向中的任意两者相互垂直,第三方向沿垂直方向延伸。输送机构2设置于机架1上,输送机构2上设置有输送电机22和能沿第一方向输送工件的输送带21,输送电机22驱动输送带21运转。工件沿输送带21输送过程中,水磨机构3同步对工件进行水磨拉丝加工。水磨机构3包括第一位移组件31、第二位移组件32和位于输送带21上方且用于打磨工件的砂磨组件33。砂磨组件33设置于第一位移组件31的输出端,第一位移组件31设置于第二位移组件32的输出端,第二位移组件32设置于机架1上,第一位移组件31能驱动砂磨组件33沿第二方向移动,第二位移组件32能驱动砂磨组件33沿第三方向移动以靠近或远离输送带21。As shown in Figure 1-2, the water mill wire drawing equipment provided in this embodiment includes a frame 1, a conveying
本实施例中,水磨拉丝设备通过第二位移组件32驱动砂磨组件33沿第三方向移动,进而实现砂磨组件33沿第三方向即垂直方向靠近或远离输送带21,以调整砂磨组件33和输送带21的垂直间距,其取代了手动调整砂磨组件33位置的方式,使得操作便捷,避免了手动调整的人为误差,调整准确。In this embodiment, the water mill wire drawing equipment drives the sanding
同时,通过第一位移组件31驱动砂磨组件33沿第二方向移动,进而实现沿第二方向水平移动调整砂磨组件33相对输送带21的位置,以适应不同工件的加工需要,具有更好的适用性,且第一位移组件31驱动砂磨组件33移动,无需手动调整,操作方便,避免了手动调整的人为误差,调整准确。At the same time, the
具体而言,如图3所示,第二位移组件32为丝杠螺母传动,第二位移组件32包括伺服电机321、丝杠322和丝杠螺母323。伺服电机321设置于第一位移组件31的正下方。丝杠322的一端转动连接于机架1上,丝杠322的另一端传动连接伺服电机321,且丝杠322的轴线平形于第三方向。丝杠螺母323传动连接于丝杠322上,第一位移组件31固定连接于丝杠螺母323上。丝杠螺母传动具有较高的位移精度,进而保证了砂磨组件33沿第三方向的移动精度。Specifically, as shown in FIG. 3 , the
如图3所示,而第一位移组件31则包括载板311、滑轨312、滑块313和驱动电机314。其中,载板311设置于第二位移组件32的输出端上。滑轨312沿第二方向设置于载板311上。滑块313滑动插接滑轨312,砂磨组件33固定连接于滑块313上。驱动电机314设置于载板311上,驱动电机314传动连接砂磨组件33,驱动电机314能驱动砂磨组件33沿第二方向移动。As shown in FIG. 3 , the
具体而言,如图3所示,本实施例中,为了实现驱动砂磨组件33沿第二方向移动,第一位移组件31还包括活动连杆315和偏心块316,活动连杆315的一端活动连接砂磨组件33,活动连杆315的另一端活动连接偏心块316,偏心块316固定连接于驱动电机314的输出端。驱动电机314转动带动偏心块314转动,活动连杆315被偏心块316带动做摆动运动的同时其整体沿第二方向移动,进而能够推动砂磨组件33沿第二方向移动,最终达到沿第二方向水平移动调整砂磨组件33相对输送带21的位置,以适应不同工件的加工需要。Specifically, as shown in FIG. 3 , in this embodiment, in order to drive the sanding
如图3所示,而砂磨组件33则包括设置于第一位移组件31输出端上的砂磨架331,砂磨架331上设置有主动轮332、从动轮333和砂磨电机334,砂磨电机334传动连接主动轮332,主动轮332和从动轮333上套设有环形砂磨带,主动轮332的外侧壁和从动轮333的外侧壁均能抵靠于环形砂磨带的内侧壁上以张紧环形砂磨带。As shown in FIG. 3 , the sanding
进一步地,如图3所示,砂磨组件33还包括从动轮移动架335和张紧气缸336。从动轮333转动设置于从动轮移动架335上,从动轮移动架335设置于张紧气缸336的输出端,张紧气缸336设置于砂磨架331上,张紧气缸336能驱动从动轮333沿第三方向远离主动轮332。通过张紧气缸336能够实现对环形砂磨带的张紧程度的控制,且需要更换环形砂磨带时,只需张紧气缸336的输出端收缩,即可实现松开释放环形砂磨带,方便更好维护,操作简单方便。Further, as shown in FIG. 3 , the sanding
更进一步地,如图2所示,本实施例中,水磨机构3共有四组,四组水磨机构3的砂磨组件33沿第一方向依次间隔设置于输送带21的上方。实际加工时,可以根据实际生产需要选择其中的1-4组水磨机构3的砂磨组件33对工件进行加工,使用灵活方便。Further, as shown in FIG. 2 , in this embodiment, there are four groups of
进一步地,如图4所示,水磨拉丝设备还包括多个压紧组件4,压紧组件4均设置于输送机构2上,且沿第一方向,每一组砂磨组件33两侧分别设置有至少一个压紧组件4,压紧组件4能将工件压紧于输送带21上,进入保证加工过程中,工件不会偏位,保证工作的稳定性。本实施例中,压紧组件4共有五个。Further, as shown in FIG. 4 , the water mill wire drawing equipment also includes a plurality of
具体而言,如图4-5所示,压紧组件4包括压紧架41和两个压紧辊42。其中,压紧架41设置于输送机构2上,两个压紧辊42沿第一方向相互平行且间隔地转动连接于压紧架41上,且压紧辊42的轴线与第二方向相平行。Specifically, as shown in FIGS. 4-5 , the
更进一步地,如图5所示,压紧组件4还包括压紧升降件43。两个压紧辊42均转动连接于压紧升降件43上,压紧升降件43能调整两个压紧辊42与输送带21的间距。Furthermore, as shown in FIG. 5 , the
具体而言,如图5所示,压紧升降件43包括升降丝杆、压紧升降架和升降导柱。两个压紧辊42转动连接在压紧升降架上,压紧升降架套设在升降导柱上,升降导柱沿第三方向固定设置在压紧架41上,升降丝杆螺纹转动连接在压紧架41上,且升降丝杆转动连接压紧升降架。转动升降丝杆,升降丝杆能带动两个压紧辊42相对压紧架41沿第三方向上下移动,进而能够调整压紧辊42和输送带21的间距,从而能将不同尺寸的工件合适的压紧在输送带21上。Specifically, as shown in FIG. 5 , the pressing and lifting
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。The above content is only a preferred embodiment of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope, and the content of this description should not be construed as Limitations of the present invention.
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| CN201921636100.8U CN210704116U (en) | 2019-09-29 | 2019-09-29 | A water mill wire drawing equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111774958A (en) * | 2020-07-16 | 2020-10-16 | 吴裕华 | Control method of wood sanding equipment and automatic wood sanding equipment |
| CN116100438A (en) * | 2023-03-31 | 2023-05-12 | 东莞市春草研磨科技有限公司 | Multi-surface multi-station wire drawing mechanism |
-
2019
- 2019-09-29 CN CN201921636100.8U patent/CN210704116U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111774958A (en) * | 2020-07-16 | 2020-10-16 | 吴裕华 | Control method of wood sanding equipment and automatic wood sanding equipment |
| CN111774958B (en) * | 2020-07-16 | 2022-04-26 | 吴裕华 | Control method of automatic wood sanding equipment and automatic wood sanding equipment |
| CN116100438A (en) * | 2023-03-31 | 2023-05-12 | 东莞市春草研磨科技有限公司 | Multi-surface multi-station wire drawing mechanism |
| CN116100438B (en) * | 2023-03-31 | 2024-01-12 | 东莞市春草研磨科技有限公司 | Multi-surface multi-station wire drawing mechanism |
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