CN210702039U - A molding die for preventing thin material product from being stripped and deformed - Google Patents
A molding die for preventing thin material product from being stripped and deformed Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种成型模具,具体而言,涉及一种防止薄料产品脱料变形的成型模具。The utility model relates to a molding die, in particular to a molding die for preventing thin-material products from being stripped and deformed.
背景技术Background technique
模具,工业生产上用以注塑、吹塑、挤出、压铸或锻压成型、冶炼、冲压等方法得到所需产品的各种模子和工具。模具一般包括动模和定模(或凸模和凹模)两个部分,二者可分可合。分开时取出制件,合拢时使坯料注入模具型腔成形。Molds, various molds and tools used in industrial production to obtain the desired products by injection molding, blow molding, extrusion, die casting or forging, smelting, stamping and other methods. The mold generally includes two parts, a movable mold and a fixed mold (or a punch and a concave mold), which can be divided and combined. When separated, the parts are taken out, and when closed, the blanks are injected into the mold cavity to form.
通常,薄料产品的边缘在生产时,需要冲压拉伸模具进行拉伸处理,以获得想要的产品形状或结构。但是由于产品较薄,产品拉伸完毕后,上、下模在分离脱料时,上、下模一起向上运动,从而产品容易受到上、下模的挤压而产生形变,因此降低了产品的生产质量。Usually, when the edges of thin products are produced, they need to be stretched by punching and drawing dies to obtain the desired shape or structure of the product. However, because the product is thin, after the product is stretched, the upper and lower dies move upward together when the upper and lower dies are separated and stripped, so that the product is easily deformed by the extrusion of the upper and lower dies, thus reducing the product's durability. Production quality.
实用新型内容Utility model content
鉴于此,本实用新型提供了一种防止薄料产品脱料变形的成型模具,上、下模在分离脱料时,不会上下接触并挤压产品,从而避免了脱料给产品带来的变形现象,进而保证了产品的精度。In view of this, the present utility model provides a molding die for preventing the thin material product from being stripped and deformed. When the upper and lower dies are separated and stripped, they will not contact and squeeze the product up and down, thereby avoiding the impact of stripping on the product. deformation phenomenon, thus ensuring the accuracy of the product.
本实用新型提供了一种防止薄料产品脱料变形的成型模具,包括上模机构和下模机构,所述上模机构包括成型凸模、导向组件以及脱料组件,所述脱料组件包括气缸、反顶板以及脱料板,所述脱料板位于所述成型凸模的两外侧,所述气缸和所述反顶板位于其中一所述脱料板的外侧,所述下模机构包括成型凹模、浮料块、内脱板以及顶料组件,所述顶料组件包括下顶板、外顶杆以及内顶杆,所述下顶板上下活动连接所述下模机构,所述外顶杆和所述内顶杆的底部均连接所述下顶板,所述下顶板位于所述成型凹模的两侧,所述内顶杆的顶部连接所述内脱板;所述浮料块上下浮动连接所述下模机构,并与所述脱料板接触连接。The utility model provides a forming die for preventing the deformation of thin-material products from stripping, comprising an upper die mechanism and a lower die mechanism, wherein the upper die mechanism comprises a forming punch, a guide component and a stripping component, and the stripping component includes A cylinder, a reverse top plate and a stripper plate, the stripper plates are located on both outer sides of the forming punch, the cylinder and the reverse top plate are located on the outer side of one of the stripper plates, and the lower mold mechanism includes forming A concave die, a floating material block, an inner stripper and an ejector assembly, the ejector assembly includes a lower top plate, an outer ejector rod and an inner ejector rod, the lower top plate is movably connected to the lower die mechanism up and down, and the outer ejector rod and the bottom of the inner ejector are connected to the lower top plate, the lower top plate is located on both sides of the forming die, the top of the inner ejector is connected to the inner release plate; the float block floats up and down The lower die mechanism is connected, and is in contact with the stripper plate.
进一步地,所述导向组件包括设置于所述上模机构两外侧的第一导柱、第二导柱以及设置于所述成型凹模外侧的第三导柱。Further, the guide assembly includes a first guide post, a second guide post arranged on both outer sides of the upper die mechanism, and a third guide post arranged on the outer side of the forming die.
进一步地,所述上模机构包括从上而下依次设置的上模座、上垫块、上夹板以及脱料背板,所述上垫块的顶部和底部分别固定连接所述上模座和所述上夹板,所述上夹板和所述脱料背板上下活动连接;所述成型凸模固定连接所述上夹板。Further, the upper die mechanism includes an upper die seat, an upper cushion block, an upper clamping plate and a stripping back plate arranged in sequence from top to bottom, and the top and bottom of the upper cushion block are respectively fixedly connected to the upper mold base and the upper die base. The upper splint, the upper splint and the stripping back plate are movably connected up and down; the forming punch is fixedly connected to the upper splint.
进一步地,所述上模机构还包括第一弹簧,所述第一弹簧设置于所述上夹板和所述脱料背板之间。Further, the upper die mechanism further includes a first spring, and the first spring is arranged between the upper clamping plate and the stripping back plate.
进一步地,所述气缸、反顶板以及脱料板均位于所述脱料背板的底部,且所述气缸的伸出方向朝所述成型凸模设置。Further, the air cylinder, the reverse top plate and the stripping plate are all located at the bottom of the stripping back plate, and the protruding direction of the air cylinder is disposed toward the forming punch.
进一步地,所述下模机构包括从下而上依次设置的下模座、下垫块以及下模板,所述成型凹模设置于所述下模板上,所述下顶板位于所述下模板的下方,所述外顶杆和所述内顶杆均活动连接所述下模板。Further, the lower mold mechanism includes a lower mold base, a lower cushion block and a lower template arranged in sequence from bottom to top, the forming die is arranged on the lower template, and the lower top plate is located on the lower template. Below, both the outer ejector bar and the inner ejector bar are movably connected to the lower template.
进一步地,所述第一导柱的底部固定连接所述脱料背板,其自由端活动连接所述上夹板;所述第二导柱的顶部固定连接所述上夹板,其自由端活动连接所述下模板。Further, the bottom of the first guide post is fixedly connected to the stripping back plate, and its free end is movably connected to the upper splint; the top of the second guide post is fixedly connected to the upper splint, and its free end is movably connected the lower template.
进一步地,所述浮料块和所述第三导柱分别位于所述成型凸模的两侧,所述第三导柱与所述脱料板之间设置有挡料块,所述第三导柱的顶部连接所述挡料块,所述第三导柱的自由端活动连接所述下模板。Further, the floating material block and the third guide post are respectively located on both sides of the forming punch, and a blocking block is arranged between the third guide post and the stripping plate, and the third guide post is The top of the guide post is connected to the blocking block, and the free end of the third guide post is movably connected to the lower template.
进一步地,所述下顶板和所述下模座之间设置有第二弹簧。Further, a second spring is arranged between the lower top plate and the lower die base.
进一步地,所述第二弹簧为氮气弹簧。Further, the second spring is a nitrogen gas spring.
本实用新型所提供的一种防止薄料产品脱料变形的成型模具,主要包括上模机构和下模机构,其中,上模机构包括成型凸模、导向组件以及脱料组件,下模机构包括成型凹模、浮料块、内脱板以及顶料组件,成型凸模和成型凹模用于产品的冲压成型,导向组件用于上模机构和下模机构的导向,提高运行精度,脱料组件、内脱板、浮料块以及顶料组件共同作用给产品进行顶料和脱料;具体的,脱料组件包括气缸、反顶板以及脱料板,顶料组件包括下顶板、外顶杆以及内顶杆,脱料时先让成型凸模远离产品,再让产品远离成型凹模和内脱板,控制脱料的先后顺序,确保产品不会发生变形现象;总的来说,由于脱料时,产品不会与成型凸模和成型凹模或内脱板相接触,因此产品不会受到两者的挤压力而发生变形现象,从而提高薄料产品的生产质量。The utility model provides a molding die for preventing the deformation of thin-material products from stripping, which mainly includes an upper die mechanism and a lower die mechanism, wherein the upper die mechanism includes a forming punch, a guide component and a stripping component, and the lower die mechanism includes Forming die, float block, inner stripper and ejector component, forming punch and forming die are used for stamping and forming of products, guide component is used for guiding the upper die mechanism and lower die mechanism to improve the running accuracy and remove the material. The components, the inner stripping plate, the floating block and the ejecting component work together to eject and strip the product; specifically, the stripping component includes a cylinder, a reverse top plate and a stripping plate, and the ejecting component includes a lower top plate and an outer ejector rod. As well as the inner ejector, when removing the material, first keep the forming punch away from the product, and then keep the product away from the forming die and the inner stripping plate, and control the sequence of stripping to ensure that the product will not be deformed; in general, due to the stripping When feeding, the product will not be in contact with the forming punch, the forming die or the inner stripper, so the product will not be deformed by the extrusion force of the two, thereby improving the production quality of thin-material products.
附图说明Description of drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本实用新型的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The accompanying drawings are only for the purpose of illustrating the preferred embodiments, and are not considered to be a limitation of the present invention. Also, the same components are denoted by the same reference numerals throughout the drawings. In the attached image:
图1为本实用新型实施例提供的一种防止薄料产品脱料变形的成型模具的结构示意图(分离状态);Fig. 1 is the structural representation (separated state) of a kind of molding die that prevents thin material product from stripping and deformation provided by the embodiment of the present utility model;
图2为本实用新型实施例提供的一种防止薄料产品脱料变形的成型模具的结构示意图(向下运动状态);Fig. 2 is the structural representation (downward movement state) of a kind of molding die that prevents thin material product from stripping and deformation provided by the embodiment of the present utility model;
图3为本实用新型实施例提供的一种防止薄料产品脱料变形的成型模具的结构示意图(闭合状态);3 is a schematic structural diagram (closed state) of a molding die for preventing thin-material products from being stripped and deformed according to an embodiment of the present utility model;
图4为本实用新型实施例提供的一种防止薄料产品脱料变形的成型模具的结构示意图(气缸顶出状态);4 is a schematic structural diagram of a molding die for preventing the stripping and deformation of a thin-material product provided by an embodiment of the present utility model (in a state where the cylinder is ejected);
图5为本实用新型实施例提供的一种防止薄料产品脱料变形的成型模具的结构示意图(向上运动状态)。FIG. 5 is a schematic structural diagram (upward movement state) of a molding die for preventing the thin material product from being stripped and deformed according to an embodiment of the present invention.
具体实施方式Detailed ways
下面将参照附图更详细地描述本公开的示例性实施例。虽然附图中显示了本公开的示例性实施例,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that the present disclosure will be more thoroughly understood, and will fully convey the scope of the present disclosure to those skilled in the art.
实施例一:Example 1:
参见图1-5,图中示出了本实用新型实施例一提供的一种防止薄料产品脱料变形的成型模具,其包括上模机构和下模机构,上模机构中包括成型凸模 11、导向组件以及脱料组件,脱料组件包括气缸121、反顶板122以及脱料板 123,脱料板123位于成型凸模11的两外侧,气缸121和反顶板122位于其中一脱料板123的外侧,下模机构包括成型凹模21、浮料块22、内脱板23以及顶料组件,顶料组件包括下顶板241、外顶杆242以及内顶杆243,下顶板241 上下活动连接下模机构,外顶杆242和内顶杆243的底部均连接下顶板241,下顶板241位于成型凹模21的两侧,内顶杆243的顶部连接内脱板23;浮料块22上下浮动连接下模机构,且与脱料板123接触连接。Referring to Figures 1-5, the figure shows a forming mold for preventing the deformation of thin material products provided by the first embodiment of the present invention, which includes an upper mold mechanism and a lower mold mechanism, and the upper mold mechanism includes a molding punch. 11. Guide assembly and stripping assembly. The stripping assembly includes a
本实施例所提供的一种防止薄料产品脱料变形的成型模具,主要包括上模机构和下模机构,其中,上模机构包括成型凸模11、导向组件以及脱料组件,下模机构包括成型凹模21、浮料块22、内脱板23以及顶料组件,成型凸模11 和成型凹模21用于产品的冲压成型,导向组件用于上模机构和下模机构的导向,提高运行精度,脱料组件、内脱板23、浮料块22以及顶料组件共同作用给产品进行顶料和脱料;具体的,脱料组件包括气缸121、反顶板122以及脱料板123,顶料组件包括下顶板241、外顶杆242以及内顶杆243,脱料时先让成型凸模11远离产品3,再让产品3远离成型凹模21和内脱板23,控制脱料的先后顺序,确保产品3不会发生变形现象;总的来说,由于脱料时,产品3 不会与成型凸模11和成型凹模21或内脱板23相接触,因此产品3不会受到两者的挤压力而发生变形现象,从而提高薄料产品的生产质量。A forming mold for preventing the deformation of thin material products provided by this embodiment mainly includes an upper mold mechanism and a lower mold mechanism, wherein the upper mold mechanism includes a forming
实施例二:Embodiment 2:
参见图1-5,图中示出了本实用新型实施例二提供的一种防止薄料产品脱料变形的成型模具,本实施例在上述实施例的基础上还进一步地做出了以下作为改进的技术方案:上模机构包括从上而下依次设置的上模座14、上垫块15、上夹板16以及脱料背板17,上垫块15的顶部和底部分别固定连接上模座14 和上夹板16,上夹板16和脱料背板17上下活动连接;成型凸模11固定连接上夹板16;气缸121、反顶板122以及脱料板123均位于脱料背板17的底部,且气缸121的伸出方向朝成型凸模11设置。Referring to Figures 1-5, the figures show a molding die for preventing thin-material products from being stripped and deformed provided by the second embodiment of the present utility model. On the basis of the above-mentioned embodiments, this embodiment further makes the following steps: Improved technical solution: the upper die mechanism includes an
通过上述进一步的改进,使得本实施例相较于现有技术还具有以下优点:上夹板16和脱料背板17的活动连接,可以带动脱料背板17进行脱料;同时,气缸121、反顶板122以及脱料板123设置于脱料背板17的底部,可以控制脱料顺序,有助于脱料。Through the above-mentioned further improvements, the present embodiment has the following advantages compared with the prior art: the movable connection between the
实施例三:Embodiment three:
参见图1-5,图中示出了本实用新型实施例三提供的一种防止薄料产品脱料变形的成型模具,本实施例在上述实施例的基础上还进一步地做出了以下作为改进的技术方案:下模机构包括从下而上依次设置的下模座25、下垫块26 以及下模板27,成型凹模21设置于下模板27上,下顶板241位于下模板27 的下方,外顶杆242和内顶杆243均活动连接下模板27。另外,内顶杆243 活动连接成型凹模21底部。Referring to Figures 1-5, the figure shows a molding die for preventing thin-material products from being stripped and deformed provided by the third embodiment of the present utility model. On the basis of the above-mentioned embodiments, this embodiment further makes the following steps: Improved technical solution: the lower die mechanism includes a
通过上述进一步的改进,使得本实施例相较于现有技术还具有以下优点:成型凹模21、内脱板23、下顶板241、内顶杆243以及外顶杆242能够沿着下模板27上下运动。Through the above-mentioned further improvements, the present embodiment has the following advantages compared with the prior art: the forming
实施例四:Embodiment 4:
参见图1-5,图中示出了本实用新型实施例四提供的一种防止薄料产品脱料变形的成型模具,本实施例在上述实施例的基础上还进一步地做出了以下作为改进的技术方案:导向组件包括设置于上模机构两外侧的第一导柱131、第二导柱132以及设置于成型凹模21外侧的第三导柱133;第一导柱131的底部固定连接脱料背板17,其自由端活动连接上夹板16;第二导柱132的顶部固定连接上夹板16,其自由端活动连接下模板27;浮料块22和第三导柱133分别位于成型凸模11的两侧,第三导柱133与脱料板123之间设置有挡料块19,第三导柱133的顶部连接挡料块19,第三导柱133的自由端活动连接下模板 27。Referring to Figures 1-5, the figure shows a molding die for preventing the stripping and deformation of thin-material products provided by the fourth embodiment of the present utility model. On the basis of the above-mentioned embodiments, this embodiment further makes the following steps Improved technical solution: the guide assembly includes a
通过上述进一步的改进,使得本实施例相较于现有技术还具有以下优点:第一导柱131、第二导柱132以及第三导柱133能够给上模机构和下模机构进行导向,提高运行精度;浮料块22、挡料块19和脱料板123共同固定产品3 的边缘,防止产品3脱落。Through the above-mentioned further improvements, the present embodiment has the following advantages compared with the prior art: the
实施例五:Embodiment 5:
参见图1-5,图中示出了本实用新型实施例五提供的一种防止薄料产品脱料变形的成型模具,本实施例在上述实施例的基础上还进一步地做出了以下作为改进的技术方案:上模机构还包括第一弹簧18,第一弹簧18设置于上夹板 16和脱料背板17之间;下顶板241和下模座25之间设置有第二弹簧28;第二弹簧28为氮气弹簧。Referring to Figures 1-5, the figure shows a forming mold for preventing thin material products from stripping and deformation provided by the fifth embodiment of the present utility model. On the basis of the above-mentioned embodiments, this embodiment further makes the following steps Improved technical solution: the upper die mechanism further includes a
通过上述进一步的改进,使得本实施例相较于现有技术还具有以下优点:上模机构和下模机构分离时,第一弹簧18和第二弹簧28能够提供反作用力,帮助上夹板16和脱料背板17快速分离,帮助下顶板241和下模座25快速分离。Through the above-mentioned further improvement, the present embodiment has the following advantages compared with the prior art: when the upper die mechanism and the lower die mechanism are separated, the
下面介绍本实用新型的工作原理:模具成型时,参照图1,浮料块22和脱料板23将料片的边缘进行固定,参照图2,上模机构下行,慢慢带动料片向下运动,当成型凸模11和成型凹模21中的内脱板23压紧继续向下运动,则会通过内顶杆243推动下顶板241向下运动,直至内脱板23完全和成型凹模21 接触,此时模具处于完全闭合状态,参照图3;此时气缸121工作,参照图4,推动反顶板122运动,进入外顶杆243和脱料背板之间,此时外顶杆的位置进行固定;参照图5,模具脱料时,上模机构和下模机构分离,上模机构上行,成型凸模随之向上运动,直至与产品分离,由于反顶板的作用,外顶杆的位置固定,下顶板和内顶杆不会做相对运动,因此内脱板不会向上运动,直至产品完全与内脱板分离;此时气缸做相反运动带动反顶板抽回至初始位置,外顶杆则可沿着脱料背板向上运动,下顶板、内顶杆以及内脱板向上做同步运动,直至上下模机构呈完全分离状态,参照图1;在整个模具关闭和分离状态中,浮料块紧紧顶住脱料板将产品边缘固定。The working principle of the present utility model is described below: when the mold is formed, referring to FIG. 1, the edge of the material is fixed by the floating
显然,本领域的技术人员可以对本实用新型进行各种改动和变型而不脱离本实用新型的精神和范围。这样,倘若本实用新型的这些修改和变型属于本实用新型权利要求及其等同技术的范围之内,则本实用新型也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present utility model fall within the scope of the claims of the present utility model and their equivalents, the present utility model is also intended to include these modifications and variations.
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