CN210673562U - Auto-darkening welder's mask - Google Patents
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Abstract
一种自动变光焊工面罩,包括有龙骨,在龙骨上设置了防护面罩,在防护面罩上设置了运用光学原理进行变色的可变色焊工镜片以及控制系统。控制系统包括有感光单元以及微处理器,由感光单元获取光信号,微处理器根据光信号对电源发出控制信号,以实现可变色焊工镜片的颜色改变。本实用新型在电焊过程中,能够根据焊接作业所产生的闪光自动改变焊工镜片的颜色(加深)。在暂停焊接时,可变色焊工镜片颜色变浅,这样焊接工人可通过浅色的可变色焊工镜片查看焊接物体。一旦产生焊弧,面罩视线将变暗,从而防止受到强射线损害。本实用新型在佩戴后,无需多次摘取防护面罩,其使用解放了劳动力,最大限度地减少了作业人员徒手操作,节约了作业时间,提高了工效。
An automatic dimming welder's mask comprises a keel, a protective mask is arranged on the keel, a variable-color welder's lens and a control system are arranged on the protective mask to change color by using optical principles. The control system includes a photosensitive unit and a microprocessor, the photosensitive unit obtains the light signal, and the microprocessor sends a control signal to the power source according to the light signal, so as to realize the color change of the variable-color welder's lens. In the process of electric welding, the utility model can automatically change the color (deepening) of the welder's lens according to the flash generated by the welding operation. When the welding is paused, the color-changing welder's lens becomes lighter in color, so that the welder can view the welding object through the light-colored color-changing welder lens. Once the welding arc is generated, the mask line of sight will be dimmed to prevent damage from strong rays. After wearing, the utility model does not need to take off the protective mask for many times, the use of the utility model liberates the labor force, minimizes the bare-hand operation of the operator, saves the operation time, and improves the work efficiency.
Description
技术领域technical field
本实用新型实施例涉及焊接防护设备技术领域,具体涉及一种自动变光焊工面罩。The embodiment of the utility model relates to the technical field of welding protective equipment, in particular to an automatic darkening welder's mask.
背景技术Background technique
在电焊过程中,焊点位置会发出非常强烈的光线,这种光线对焊接施工人员的眼睛具有很大的伤害性。另外,在焊接过程中,不可避免地会出现焊渣飞溅的情况,其会灼伤人体肌肤。因此,在焊接过程中就需要佩戴一个焊接防护面罩,利用焊接防护面罩对焊接施工人员进行防护。In the process of electric welding, the position of the welding spot will emit a very strong light, which is very harmful to the eyes of the welding workers. In addition, during the welding process, slag splashing will inevitably occur, which will burn human skin. Therefore, it is necessary to wear a welding protective mask during the welding process, and use the welding protective mask to protect the welding construction personnel.
传统的焊接防护面罩在其视窗位置会设置一个颜色非常深的镜片,在焊接时,焊点发出的光线会受到镜片的削弱,从而达到人眼可视等级,在每一次焊接动作完成后,焊接施工人员就需要将焊接防护面罩拿下,来查看焊接部位的焊接情况。在一次完成的焊接作业中,需要焊接施工人员多次查看焊接情况,这就造成焊接施工人员需要多次反复摘取、佩戴焊接防护面罩,其不仅增加了焊接施工的繁琐性,也降低了焊接施工效率。The traditional welding protective mask will set a very dark lens at its window position. During welding, the light emitted by the welding point will be weakened by the lens, so as to reach the visual level of the human eye. After each welding action is completed, the welding The construction personnel need to take off the welding protective mask to check the welding condition of the welding part. In one completed welding operation, the welding construction personnel need to check the welding situation many times, which causes the welding construction personnel to repeatedly remove and wear the welding protective mask, which not only increases the cumbersomeness of the welding construction, but also reduces the welding performance. construction efficiency.
实用新型内容Utility model content
综上所述,如何提供一种不需要摘下就能够顺利完成焊接施工作业的焊接防护面罩,成为了本领域技术人员亟待解决的问题。In summary, how to provide a welding protective mask that can successfully complete the welding operation without taking it off has become an urgent problem to be solved by those skilled in the art.
为了实现上述目的,本实用新型实施例提供如下技术方案:In order to achieve the above purpose, the embodiments of the present invention provide the following technical solutions:
本实用新型提供了一种自动变光焊工面罩,该自动变光焊工面罩包括:The utility model provides an automatic dimming welder's mask, which comprises:
用于套到焊工头部的头盔式的龙骨;Helmet keel for fitting over welder's head;
设置于所述龙骨前侧面、用于对焊工面部提供防护的防护面罩,于所述防护面罩上开设有视窗;a protective mask arranged on the front side of the keel for providing protection to the welder's face, and a viewing window is opened on the protective mask;
具有通电后变色的可变色焊工镜片,与所述可变色焊工镜片电气连接有用于对其提供变色电压的电源,所述可变色焊工镜片设置于所述视窗上,所述电源设置于所述龙骨上;It has a color-changing welder's lens that changes color after being powered on, and is electrically connected to the color-changing welder's lens with a power source for supplying a color-changing voltage to it, the color-changing welder lens is arranged on the window, and the power source is arranged on the keel superior;
具有感光控制功能的控制系统,所述控制系统包括有微处理器以及与所述微处理器信号连接的感光单元,所述感光单元设置于所述龙骨的前侧面上,所述微处理器与所述电源控制连接,所述微处理器设置于所述龙骨上。A control system with a photosensitive control function, the control system includes a microprocessor and a photosensitive unit signally connected to the microprocessor, the photosensitive unit is arranged on the front side of the keel, and the microprocessor is connected with the photosensitive unit. The power supply is controlled and connected, and the microprocessor is arranged on the keel.
优选地,所述龙骨为根据人体工程学由具有弹性的塑料制成的与人体头部形状适配的框架结构。Preferably, the keel is a frame structure made of elastic plastic according to ergonomics and adapted to the shape of the human head.
优选地,本实用新型还包括有防护板,所述防护板设置有多块,所述防护板可拆卸地设置有所述龙骨上,相邻的两块所述防护板边缘相抵。Preferably, the present invention further includes a protective plate, a plurality of the protective plates are provided, the protective plates are detachably arranged on the keel, and the edges of two adjacent protective plates are abutted against each other.
优选地,本实用新型还包括有通风散热系统;所述通风散热系统包括有鼓风箱,与所述鼓风箱连接有柔性的可变形通风管,所述通风管设置于所述龙骨的内侧面上并靠近所述龙骨的顶部设置,于所述通风管固定设置于所述龙骨上、并于所述通风管的下侧面上开设有出风孔,于所述鼓风箱上设置有用于向所述鼓风箱内部吹风的微型风机,所述通风管的一端与所述鼓风箱连通,所述通风管的另一端封闭。Preferably, the present invention also includes a ventilation and heat dissipation system; the ventilation and heat dissipation system includes a blower box, and a flexible and deformable ventilation pipe is connected with the blower box, and the ventilation pipe is arranged on the inner side of the keel. It is arranged close to the top of the keel, the ventilation pipe is fixed on the keel, and an air outlet is opened on the lower side of the ventilation pipe. A micro fan blows air inside the blower box, one end of the ventilation pipe is communicated with the blower box, and the other end of the ventilation pipe is closed.
与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
通过上述结构设计,在本实用新型提供的自动变光焊工面罩中,其包括有龙骨,在龙骨上设置了防护面罩,在防护面罩上设置了运用光学原理进行变色的可变色焊工镜片以及控制系统。控制系统包括有感光单元以及微处理器,由感光单元获取光信号,微处理器根据光信号对电源发出控制信号,以实现可变色焊工镜片的颜色改变。本发明在电焊过程中,能够根据焊接作业所产生的闪光自动改变焊工镜片的颜色(加深)。在暂停焊接时,可变色焊工镜片颜色变浅,这样焊接工人可通过浅色的可变色焊工镜片查看焊接物体。一旦产生焊弧,面罩视线将变暗,从而防止受到强射线损害。本发明在佩戴后,无需多次摘取防护面罩,其使用解放了劳动力,最大限度地减少了作业人员徒手操作,节约了作业时间,提高了工效。Through the above structural design, the automatic darkening welder's mask provided by the present invention includes a keel, a protective mask is arranged on the keel, and a variable-color welder's lens and a control system are arranged on the protective mask to change color using optical principles . The control system includes a photosensitive unit and a microprocessor, the photosensitive unit obtains the light signal, and the microprocessor sends a control signal to the power source according to the light signal, so as to realize the color change of the variable-color welder's lens. In the process of electric welding, the present invention can automatically change the color (deepening) of the welder's lens according to the flash generated by the welding operation. When welding is paused, the color-changing welder lens becomes lighter in color, so that the welder can view the welding object through the light-colored color-changing welder lens. Once a welding arc is generated, the mask line of sight will be dimmed to prevent damage from strong rays. After wearing, the present invention does not need to take off the protective mask many times, the use of the invention liberates the labor force, minimizes the bare-hand operation of the operator, saves the operation time, and improves the work efficiency.
附图说明Description of drawings
为了更清楚地说明本实用新型的实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是示例性的,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图引伸获得其它的实施附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that are required to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only exemplary, and for those of ordinary skill in the art, other implementation drawings can also be obtained according to the extension of the drawings provided without creative efforts.
本说明书所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本实用新型可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本实用新型所能产生的功效及所能达成的目的下,均应仍落在本实用新型所揭示的技术内容得能涵盖的范围内。The structures, proportions, sizes, etc. shown in this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with the technology, and are not used to limit the conditions that the present invention can be implemented. The technical substantive significance, the modification of any structure, the change of the proportional relationship or the adjustment of the size, without affecting the effect that the utility model can produce and the purpose that can be achieved, should still fall within the scope disclosed in the present utility model. Technical content must be able to cover the scope.
图1为本实用新型实施例中自动变光焊工面罩的结构示意简图;Fig. 1 is the structural schematic diagram of automatic dimming welder's mask in the embodiment of the utility model;
在图1中,部件名称与附图标记的对应关系为:In Figure 1, the corresponding relationship between component names and reference numerals is:
龙骨1、防护面罩2、可变色焊工镜片3、微处理器4、感光单元5。
具体实施方式Detailed ways
以下由特定的具体实施例说明本实用新型的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本实用新型的其他优点及功效,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The embodiments of the present invention will be described below by specific specific embodiments. Those who are familiar with the technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Obviously, the described embodiments are of the present invention. Some examples, but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参考图1,图1为本实用新型实施例中自动变光焊工面罩的结构示意简图。Please refer to FIG. 1 . FIG. 1 is a schematic structural diagram of an automatic darkening welder's mask according to an embodiment of the present invention.
本实用新型提供了一种自动变光焊工面罩,在本实用新型中,该自动变光焊工面罩包括用于套到焊工头部的头盔式的龙骨1,龙骨1为根据人体工程学由具有弹性的塑料制成的与人体头部形状适配的框架结构。The utility model provides an automatic dimming welder's mask, in the utility model, the automatic dimming welder's mask comprises a helmet-
在本实用新型的一个实施方式中,龙骨1包括有设置在顶部的采用曲线结构设计的顶梁,顶梁在佩戴状态下为横梁,设置在顶梁的中部并与顶梁垂直设置的纵梁,顶梁与纵梁成十字交叉结构,这样将本实用新型佩戴焊接施工人员的头上时,顶梁与纵梁能够顶在人体头顶,从而对龙骨1的佩戴提供支撑。纵梁采用曲线结构设计,在纵梁上设置了增稳梁,增稳梁与纵梁垂直,其与焊接施工人员头部的后侧接触,能够增加龙骨1佩戴的稳定性。In one embodiment of the present utility model, the
为了进一步提高本实用新型佩戴的稳定性,本实用新型在龙骨1上还设置有具有弹性的弹力带,利用弹力带采用钩挂的方式佩戴在焊接施工人员的下巴的位置上。In order to further improve the wearing stability of the utility model, the utility model is also provided with an elastic elastic band on the
上述的龙骨1为骨架结构,其具有最基本的佩戴功能,为了进一步提高龙骨1对焊接施工人员头部的保护,本实用新型在龙骨1上设置了防护板。通过设计人员有限次地结构设计,可以将防护板设置为多块,并且,防护板可拆卸地设置有龙骨1上,相邻的两块防护板边缘相抵,将防护板设置到龙骨1上,能够形成一个与头盔近似的结构,这样本实用新型可以对焊接施工人员的头部提供较为全面的防护。The above-mentioned
在本实用新型的一个实施方式中,防护板的外侧为具有抗冲击能力的硬质板材制成,例如高强度的PVC塑料,在防护板的中间层位置有石棉层,在防护板的内侧为海绵层,这样可以提高佩戴的舒适性。In one embodiment of the present invention, the outer side of the protective plate is made of a hard plate with impact resistance, such as high-strength PVC plastic, there is an asbestos layer in the middle layer of the protective plate, and an asbestos layer on the inner side of the protective plate is Sponge layer, which can improve wearing comfort.
防护板与龙骨1采用可拆卸结构设计,其连接结构如下:在防护板上设置有能够卡住龙骨1的卡勾,相互接触的两个防护板,其边缘通过卯榫结构进行拼接,这样,通过上述两个结构优化,不仅能够增加防护板在龙骨1上设置的可靠性,还能够使得防护板从龙骨1上拆卸下来。The protective plate and the
在龙骨1上设置了防护板,通过防护板能够焊接施工人员的头部提供全面防护,在带来有益效果的同时,也带来了一定的问题,例如佩戴在焊接施工人员的头部,其会造成闷热的问题。为了解决该问题,本实用新型还提供了通风散热系统,具体地,通风散热系统包括有鼓风箱,鼓风箱为一个小型的塑料箱体,鼓风箱固定设置在龙骨1上,其可以通过胶水粘在龙骨1上,也可以通过螺栓固定。与鼓风箱连接有柔性的可变形通风管,通风管为橡胶管,通风管通过过盈插装的方式设置在鼓风箱上。通风管设置于龙骨1的内侧面上并靠近龙骨1的顶部设置,于通风管固定设置于龙骨1上、并于通风管的下侧面上开设有出风孔,于鼓风箱上设置有用于向鼓风箱内部吹风的微型风机,通风管的一端与鼓风箱连通,通风管的另一端封闭。将龙骨1佩戴到头部后,启动微型风机,由微型风机向鼓风箱内吹入新鲜空气,气流沿着通风管从各个出风孔吹出,这样解决了上述的闷热问题。A protective plate is set on the
本实用新型在龙骨1的前侧面设置有一个用于对焊工面部提供防护的防护面罩2,于防护面罩2上开设有视窗。防护面罩2可以由金属薄板制成,也可以由工程塑料制成。防护面罩2上开设有一个长方形的孔结构,即视窗,焊接施工人员能够通过视窗观察焊接工件的焊接情况。The utility model is provided with a
在视窗上设置了一个具有通电后变色的可变色焊工镜片3,与可变色焊工镜片3电气连接有用于对其提供变色电压的电源,可变色焊工镜片3设置于视窗上,电源设置于龙骨1上。可变色焊工镜片3包括有两片可透光的基片,在两片基片之间设置了通电后颜色变深的液晶体,电源与可变色焊工镜片3电气连接,改变电源电压就能够实现可变色焊工镜片3从浅色(深色)向深色(浅色)的转变。A color-changing welder's
本实用新型还设置了具有感光控制功能的控制系统,控制系统包括有微处理器4以及与微处理器4信号连接的感光单元5,感光单元5设置于龙骨1的前侧面上,微处理器4与电源控制连接,微处理器4设置于龙骨1上。The present invention is also provided with a control system with photosensitive control function, the control system includes a
通过上述结构设计,在本实用新型提供的自动变光焊工面罩中,其包括有龙骨1,在龙骨1上设置了防护面罩2,在防护面罩2上设置了运用光学原理进行变色的可变色焊工镜片3以及控制系统。控制系统包括有感光单元5以及微处理器4,由感光单元5获取光信号,微处理器4根据光信号对电源发出控制信号,以实现可变色焊工镜片3的颜色改变。本发明在电焊过程中,能够根据焊接作业所产生的闪光自动改变焊工镜片的颜色(加深)。在暂停焊接时,可变色焊工镜片3颜色变浅,这样焊接工人可通过浅色的可变色焊工镜片3查看焊接物体。一旦产生焊弧,面罩视线将变暗,从而防止受到强射线损害。本发明在佩戴后,无需多次摘取防护面罩2,其使用解放了劳动力,最大限度地减少了作业人员徒手操作,节约了作业时间,提高了工效。Through the above-mentioned structural design, in the automatic darkening welder's mask provided by the present invention, it includes a
虽然,上文中已经用一般性说明及具体实施例对本实用新型作了详尽的描述,但在本实用新型基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本实用新型精神的基础上所做的这些修改或改进,均属于本实用新型要求保护的范围。Although the present utility model has been described in detail above with general description and specific embodiments, some modifications or improvements can be made on the basis of the present utility model, which is obvious to those skilled in the art. Therefore, these modifications or improvements made on the basis of not departing from the spirit of the present invention belong to the scope of protection of the present invention.
Claims (4)
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| CN201921090255.6U CN210673562U (en) | 2019-07-11 | 2019-07-11 | Auto-darkening welder's mask |
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| CN210673562U true CN210673562U (en) | 2020-06-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921090255.6U Expired - Fee Related CN210673562U (en) | 2019-07-11 | 2019-07-11 | Auto-darkening welder's mask |
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| Country | Link |
|---|---|
| CN (1) | CN210673562U (en) |
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- 2019-07-11 CN CN201921090255.6U patent/CN210673562U/en not_active Expired - Fee Related
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