Cooling filter module
Technical Field
The utility model belongs to the technical field of the cooling filters, a cooling filtration equipment is related to, specifically a cooling filter module.
Background
Metal cutting is a very common metal processing mode, cutting fluid is generally required to be sprayed for cooling, particularly, when a micro drill bit is processed, each micro processing part of machine equipment and the processing drill bit need to be cooled so as to guarantee the service life of each micro part and the processing accuracy of the micro drill bit, at the moment, the cutting fluid with good performance is required, and the common cutting fluid is recycled after metal impurities are filtered by a filter.
The filtering machine on the market only plays a simple filtering role, and then the filtered cutting fluid is supplied to the machine equipment through the pipe, so that the temperature of the cutting fluid directly filtered is higher, the filtering machine is not suitable for being directly used by the machine equipment, and the service life of the machine equipment is shortened. The existing filter vat has lower efficiency when filtering cutting fluid, and can not ensure the position where timely and uniform conveying needs to work when supplying the cutting fluid for use. There is a need for a cooling filter module with good performance.
SUMMERY OF THE UTILITY MODEL
The utility model aims at having the above-mentioned problem to current technique, provided a cooling filter module, the technical problem that the device will solve is: how to rapidly cool and filter cutting fluid and evenly convey the cutting fluid to machine equipment.
The purpose of the utility model can be realized by the following technical proposal:
a cooling filter module comprises a storage box, wherein the upper end of the storage box is provided with a vertical pump, a stirring motor, a filter vat and a thermometer, an output shaft of the stirring motor is fixedly provided with a stirrer, in the embodiment, the fixing mode adopts key connection, and the stirrer is positioned in the material storage box, and the lower end of the material storage box is fixed with a plurality of rollers, which is convenient to move, the fixed mode adopts bolted connection, and the inside of storage case is provided with the cooling tube, and the one end of storage case is provided with the cooler, and the exit of cooler all is connected through the cooling connecting pipe with the both ends of cooling tube, is provided with on the filter vat and filters the import, and the export and the filtration access connection of vertical type pumping are provided with on the filter vat and filter the import and filter the export, and it is located and filters the export below to filter the import, and the export of filtering import and vertical type pumping passes through the pipe connection.
The utility model discloses a theory of operation: the material storage box stores a certain amount of cutting fluid, the stirring motor is started, the stirring motor drives the stirrer to stir the cutting fluid, effective substances in the cutting fluid are prevented from precipitating, the cooling pipe is immersed in the cutting fluid, cooling water generated by the cooling machine flows in from one end of the cooling pipe through the cooling connecting pipe, the cooling water cools the cutting fluid, the temperature of the cooling water is increased, the cooling water flows out from the other end of the cooling pipe and flows back to the cooling machine through the cooling connecting pipe, the cooling machine 1 cools warm water to form water circulation cooling, the temperature can be set at the same time, the temperature of the cutting fluid is set, the stirrer stirs the cutting fluid, so that the cutting fluid is fully cooled, the vertical pump is started to suck the cutting fluid, the cutting fluid enters the interior of the barrel body through the filtering inlet and is discharged through the filtering outlet to form reverse osmosis filtering in and out from the bottom, and then conveying the cooled and filtered cutting fluid to the interior of a cutting fluid spraying pipe of the machine equipment.
Pump mounting hole, filter vat mounting hole, motor mounting hole and thermometer mounting hole have been seted up to the upper end of storage case, fixed vertical type pumping on the pump mounting hole is equipped with the filter vat on the filter vat mounting hole, is fixed with stirring motor on the motor mounting hole, is fixed with the thermometer on the thermometer mounting hole.
By adopting the structure, each part can be conveniently and rapidly installed.
The upper end of the storage box is also provided with a feed inlet and a feed inlet, the feed inlet is provided with a turnover cover, and handles are fixed at the two ends of the storage box.
By adopting the structure, the cutting fluid reflowing from the feed inlet is added into the storage box by opening the turnover cover and the feed inlet, and the internal condition of the storage box can be observed, so that a person holds the handle to conveniently pull the storage box.
And a liquid discharge pipe is fixed at one end of the storage box, and a liquid level meter is fixed at the other end of the storage box.
By adopting the structure, redundant residues or precipitated cutting fluid is discharged and cleaned through the liquid discharge pipe, and the liquid level meter can observe the capacity of the internal cutting fluid of the storage box.
The cooling pipe is S type coil, and the cooling pipe is located the inside of storage case.
By adopting the structure, the S-shaped cooling pipe is fully mixed with the cutting fluid, so that the cutting fluid is rapidly cooled.
The filter vat comprises a vat cover, a vat body and a mounting flange, the mounting flange is fixed at the upper end of the filter vat mounting hole, the vat body is fixed at the upper end of the mounting flange, and the vat cover is fixed at the upper end of the vat body.
By adopting the structure, the filter vat can be stably installed and fixed.
The inside of ladle body is provided with the baffle, and the baffle upside forms the infiltration room, and the baffle downside forms the filter chamber, has seted up a plurality of infiltration holes on the baffle, and the upper end of baffle is fixed with the immersible pump, and in this embodiment, above-mentioned fixed mode adopts bolted connection, and the immersible pump is located the inside of infiltration room, and the lower extreme of baffle is provided with the filter core, and the filter core is located the inside of filter chamber, and the inside of ladle body still is equipped with the overflow pipe, and the one end of overflow pipe is located the infiltration indoor portion, and the other end of.
Structure more than adopting, the core filters cutting fluid, and cutting fluid after the filtration passes through the immersible pump and discharges, and the feed is timely even, carries cutting fluid to spout the inside of drenching the pipe, can not in time discharge when the inside cutting fluid of infiltration room, perhaps when the immersible pump was not opened, the cutting fluid of the limited water level that surpasss flows back to the inside of storage case by the overflow pipe, and convenient backflow once more uses.
The filter inlet is located the filter chamber outside, and filters the export and be located the infiltration chamber outside, filters the export and passes through pipe connection on the immersible pump, filters the end of import and is equipped with the oil pressure joint.
By adopting the structure, the submersible pump discharges the filtered cutting fluid from the oil pressure joint through the filtering outlet, and the discharge is rapid.
Compared with the prior art, the cooling filter module has the following advantages:
1. the cooling pipe is matched with the stirrer, so that the cutting fluid can be continuously and rapidly cooled;
2. the vertical pump is matched with the filter barrel, so that the cutting fluid can be quickly filtered to obtain the cutting fluid without impurities, and the processing equipment is prevented from being damaged;
3. the filter barrel is matched with the submersible pump by adopting a filter element to perform reverse osmosis filtration from bottom to top, the filter effect is good, the feeding is timely and uniform, an overflow pipe is arranged in the filter barrel, the hydraulic pressure is prevented from being too large, and meanwhile, the cutting fluid can be used in a backflow mode;
4. the utility model is simple in operation, convenient removal, area are little.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is the internal structure schematic diagram of the storage box of the present invention.
Fig. 3 is a schematic top view of the storage box of the present invention.
Fig. 4 is a schematic view of the three-dimensional structure of the middle filtering barrel of the present invention.
Fig. 5 is a schematic sectional view of the filtering barrel of the present invention.
Fig. 6 is a schematic flow chart of the present invention.
In the figure: 1-a cooling machine, 2-a cooling connecting pipe, 3-a material storage tank, 3 a-a liquid discharge pipe, 3 b-a liquid level meter, 3 c-a handle, 3 d-a pumping mounting hole, 3 e-a feed inlet, 3 f-a filter barrel mounting hole, 3 g-a motor mounting hole, 3 h-a feed inlet, 3 i-a flip cover, 3 j-a thermometer mounting hole, 4-a vertical pump, 5-a stirring motor, 6-a filter barrel, 6 a-a barrel cover, 6 b-a filtering outlet, 6 c-a barrel body, 6 d-a mounting flange, 6 e-a filtering inlet, 6 f-a filter core, 6 g-a partition plate, 6 h-a submersible pump, 6 i-an overflow pipe, 7-a roller, 8-a stirrer, 9-a cooling pipe, 10-an oil pressure joint, a liquid level meter, a 3 c-a handle, 11-thermometer.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Referring to fig. 1-6, the present embodiment provides a cooling filter module, which includes a storage box 3, a vertical pump 4, a stirring motor 5, a filter vat 6 and a thermometer 11 are disposed at the upper end of the storage box 3, a stirrer 8 is fixed on an output shaft of the stirring motor 5, in the present embodiment, the fixing manner is a key connection, the stirrer 8 is located inside the storage box 3, a plurality of rollers 7 are fixed at the lower end of the storage box 3 for convenient movement, in the present embodiment, the fixing manner is a bolt connection, a cooling pipe 9 is disposed inside the storage box 3, a cooler 1 is disposed at one end of the storage box 3, an inlet and an outlet of the cooler 1 are connected to both ends of the cooling pipe 9 through a cooling connection pipe 2, a filter inlet 6e and a filter outlet 6b are disposed on the filter vat 6, the filter inlet 6e is located below the filter outlet 6b, the filtering inlet 6e is connected with the outlet of the vertical pump 4 through a pipeline; the material storage box 3 stores a certain amount of cutting fluid, the stirring motor 5 is started, the stirring motor 5 drives the stirrer 8 to stir the cutting fluid, effective substances in the cutting fluid are prevented from precipitating, the cooling pipe 9 is immersed in the cutting fluid, cooling water generated by the cooling machine 1 flows in from one end of the cooling pipe 9 through the cooling connecting pipe 2, the cooling water cools the cutting fluid, the temperature of the cooling water is increased, the cooling water flows out from the other end of the cooling pipe 9 and flows back into the cooling machine through the cooling connecting pipe 2, the cooling machine 1 cools warm water to form water circulation cooling, meanwhile, the temperature can be set, the temperature of the cutting fluid is set, the stirrer 8 stirs the cutting fluid, so that the cutting fluid is fully cooled, the vertical pump 4 is started to suck out the cutting fluid, the cutting fluid enters the barrel body 6c from the filtering inlet 6e and is discharged from the filtering outlet 6b, and forming reverse osmosis filtration of downward inlet and upward outlet, and then conveying the cooled and filtered cutting fluid to the interior of a cutting fluid spraying pipe of the machine equipment.
Pump mounting hole 3d, filter vat mounting hole 3f, motor mounting hole 3g and thermometer mounting hole 3j have been seted up to the upper end of storage case 3, and fixed vertical type pump 4 is gone up to pump mounting hole 3d, is equipped with filter vat 6 on the filter vat mounting hole 3f, is fixed with agitator motor 5 on the motor mounting hole 3g, is fixed with thermometer 11 on the thermometer mounting hole 3j, and in this embodiment, above-mentioned fixed mode adopts bolted connection.
Feed inlet 3e and charge door 3h have still been seted up to the upper end of storage case 3, are provided with flip 3i on the charge door 3h, and the both ends of storage case 3 all are fixed with handle 3c, and by the cutting fluid of feed inlet 3e backward flow, open flip 3i, can add the cutting fluid by charge door 3h, also can observe the inside condition of storage case 3, the convenient pulling storage case 3 of handle 3c is held to the people.
A liquid discharge pipe 3a is fixed at one end of the material storage tank 3, in the embodiment, the fixing mode adopts welding, and a liquid level meter 3b is fixed at the other end of the material storage tank 3, in the embodiment, the fixing mode adopts bolt connection; the excess residue or the precipitated cutting fluid is discharged through the drain pipe 3a, cleaned, and the volume of the cutting fluid inside the stock tank 3 can be observed by the liquid level meter 3 b.
The cooling pipe 9 is an S-shaped coil pipe, and the cooling pipe 9 is positioned inside the material storage box 3; the S-shaped cooling tube 9 is immersed in the cutting fluid to allow the cutting fluid to be rapidly cooled.
The filter vat 6 includes bung 6a, ladle body 6c and mounting flange 6d, and mounting flange 6d fixes the upper end at filter vat mounting hole 3f, and in this embodiment, above-mentioned fixed mode adopts bolted connection, and ladle body 6c fixes the upper end at mounting flange 6d, and in this embodiment, above-mentioned fixed mode adopts the welding, and bung 6a detachable installs in the upper end of ladle body 6c, and filter vat 6 can the stable installation.
In the embodiment, the fixing mode adopts bolt connection, the submersible pump 6h is positioned in the permeation chamber, the lower end of the partition plate 6g is provided with a filter element 6f, the filter element 6f is positioned in the filtration chamber, the barrel body 6c is also internally provided with an overflow pipe 6i, one end of the overflow pipe 6i is positioned in the permeation chamber, the other end of the overflow pipe 6i penetrates through the filtration chamber and extends out of the barrel body 6c, the filter element 6f filters the cutting fluid, the filtered cutting fluid is discharged through the submersible pump 6h, the feeding is timely and uniform, the cutting fluid is conveyed to the inside of the cutting fluid spraying pipe, when the cutting fluid in the permeation chamber cannot be timely discharged, or the submersible pump 6h is not opened, the cutting fluid exceeding the limited water level flows back to the interior of the storage tank 3 through the overflow pipe 6i, and the pressure is prevented from being too high.
The filtering inlet 6e is located on the outer side of the filtering chamber, the filtering outlet 6b is located on the outer side of the permeation chamber, the filtering outlet 6b is connected to the submersible pump 6h through a pipeline, an oil pressure joint 10 is arranged at the tail end of the filtering inlet 6e, and the submersible pump 6h discharges the filtered cutting fluid from the oil pressure joint 10 through the filtering outlet 6b and is rapid in discharge.
The utility model discloses a theory of operation:
after a certain amount of cutting fluid is stored in the material storage box 3, the cutting fluid submerges the cooling pipe 9, the cooling machine 1 is started, cooling water generated by the cooling machine 1 flows into one end of the cooling pipe 9 through the cooling connecting pipe 2, the cooling water cools the cutting fluid, the temperature of the cooling water rises, the cooling water flows out from the other end of the cooling pipe 9 and flows back into the cooling machine through the cooling connecting pipe 2, the cooling machine 1 cools warm water again to form water circulation cooling, meanwhile, the temperature can be set, the effect of setting the temperature of the cutting fluid is achieved, the stirring motor 5 is started, the stirring motor 5 drives the stirrer 8 to stir the cutting fluid, so that the cutting fluid is rapidly mixed and cooled, the vertical pump 4 is started to suck out the cooled cutting fluid, the cutting fluid enters the inner part of the barrel body 6c through the filtering inlet 6e, and the filter element 6f performs reverse osmosis filtration from bottom to top on the, the filtered cutting fluid without impurities is discharged through a submersible pump 6h and conveyed to a cutting fluid spray pipe of a machine table, the cutting waste fluid (with higher temperature and more impurities) can be recycled and returned to the storage box 3 from a feed port 3e for cooling and filtering again, and the redundant residues or the precipitated cutting fluid is discharged and cleaned through a drain pipe 3a when the storage box 3 is cleaned; when the cutting fluid after cooling and filtering in the infiltration chamber inside the ladle body 6c can not be discharged in time, or when immersible pump 6h was not opened, the cutting fluid of the limited water level that surpasss flows back to the inside of storage case 3 through filter vat mounting hole 3f by overflow pipe 6i, also avoids hydraulic pressure too big.
The utility model provides a cooling filter module, which adopts the cooling pipe 9 to be matched with a stirrer 8, and can continuously and rapidly cool cutting fluid; the vertical pump 4 is matched with the filter barrel 6, so that the cutting fluid can be quickly filtered to obtain the cutting fluid without impurities, and the processing equipment is prevented from being damaged; the filter barrel 6 is matched with the submersible pump 6h by adopting the filter element 6f to form the penetration filtration of bottom inlet and top outlet, the filtering effect is good, the feeding is timely and uniform, the overflow pipe 6i is arranged in the filter barrel 6 to avoid overlarge hydraulic pressure, and the cutting fluid can flow back to the storage box 3; the utility model is simple in operation, the convenient removal, stability is good.
Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.