Tension clamp drainage plate fastening robot for high-voltage transmission line
Technical Field
The utility model belongs to the technical field of the transmission line technique of patrolling and examining and specifically relates to a strain clamp drainage plate fastening robot for high tension transmission line is related to.
Background
Power outage caused by maintenance of a fault part of a high-voltage transmission line causes huge losses to life and production, industrial manufacturing and national economy. Bolt on the strain clamp drainage plate is not hard up, can arouse drainage plate contact failure, and strain clamp is overheated to produce burn and deformation, causes the wire damage in order to guarantee strain clamp normal use, needs fasten not hard up drainage plate bolt.
Live working is a common maintenance operation method of a modern power grid, and can realize the maintenance of the power grid without power failure.
For example, Chinese patent publication numbers are: CN203839880U, a strain clamp announced in 2014, 9, 17, comprising a strain clamp body, a steel anchor, a drainage plate assembly and a drainage clamp, wherein the strain clamp body is in a hollow tubular shape, a shell of the strain clamp body is made of aluminum alloy, the steel anchor is fixedly connected with the strain clamp, the steel anchor comprises a pull ring and an anchor rod, the pull ring is in a single-lug annular structure, a round hole is formed in the pull ring, the anchor rod is inserted into the strain clamp body and is fixedly connected with the strain clamp body, the drainage plate assembly comprises a hollow hoop fixedly connected with the strain clamp body and a drainage plate connected with the hoop, the hoop and the drainage plate are connected in a bending way to form an angle, the drainage clamp is fixed on the drainage plate of the drainage plate assembly, the drainage plate of the drainage plate assembly is parallel to the drainage clamp, the single-lug annular steel anchor is in bolt, and be connected with the aluminum pipe main part and adopt waterproof design, better improvement the performance of product, but at present strain clamp drainage plate bolt fastening industry mainly utilizes common tools such as spanner sleeve to go on by the manual work, and not only the operating efficiency is low, and dangerous high moreover.
Disclosure of Invention
The utility model discloses mainly be to current strain clamp drainage plate bolt-up operation mainly utilize common tools such as spanner sleeve to go on by the manual work, not only the operating efficiency is low, dangerous high problem provides a strain clamp drainage plate fastening robot for high voltage transmission line, can replace the manual work to accomplish strain clamp drainage plate bolt-up operation, not only the simple operation, the operating efficiency is high, and the security is high moreover.
The purpose of the utility model is mainly realized by the following scheme: a tension clamp drainage plate fastening robot for a high-voltage transmission line comprises a main body and a fastening motor, wherein the main body is rotatably connected with walking wheels, the main body is provided with a walking motor for driving the walking wheels to rotate, the main body is connected with a rotating assembly, the rotating assembly comprises a fixed shell, a driving gear arranged on the fixed shell and a rotating motor for driving the driving gear to rotate, the fixed shell is internally connected with a half gear meshed with the driving gear in a sliding manner, the half gear is provided with a connecting plate, the half gear is provided with an arc-shaped limiting groove, a limiting bulge in sliding connection with the limiting groove is arranged in the fixed shell, the connecting plate is connected with a first translation mechanism which is longitudinally arranged, and the first translation mechanism is connected with a second translation mechanism which is transversely arranged through a lifting plate, the fastening motor is arranged on the second translation mechanism, an output shaft of the fastening motor is connected with a sliding rod, and the sliding rod is connected with a sleeve. The main body is rotatably connected with a travelling wheel, the main body is provided with a travelling motor for driving the travelling wheel to rotate, the travelling motor can drive the travelling wheel to rotate when being started, the main body is connected with a rotating assembly, the rotating assembly comprises a fixed shell, a driving gear arranged on the fixed shell and a rotating motor for driving the driving gear to rotate, a half gear meshed with the driving gear is connected in the fixed shell in a sliding way, a connecting plate is arranged on the half gear, an arc-shaped limiting groove is arranged on the half gear, a limiting bulge in sliding connection with the limiting groove is arranged in the fixed shell, the rotating motor can drive the driving gear to rotate when being started, the driving gear can drive the half gear to move in the fixed shell, the arrangement of the limiting groove and the limiting bulge limits the moving direction of the half gear, the half gear can drive the connecting plate to move simultaneously when moving, the first translation mechanism is connected with a second translation mechanism which is transversely arranged through a lifting plate, the fastening motor is arranged on the second translation mechanism, an output shaft of the fastening motor is connected with a sliding rod, a sleeve is connected onto the sliding rod, the first translation mechanism is used for adjusting the position of the fastening motor in the longitudinal direction, the second translation mechanism is used for adjusting the position of the fastening motor in the transverse direction, when the robot is used specifically, a worker lifts the robot and places the robot on a lead after climbing a tower according to relevant high-altitude operation standards, the robot is close to a strain clamp end, the robot is communicated to achieve equipotential after being contacted with the lead, the worker uses an insulating rod to start the robot, ground personnel control the robot through a base station and start a walking motor, so that walking wheels rotate on the lead, the robot reaches the position close to a proper working position, a rotating assembly is controlled to rotate, and the sleeve on the robot is adjusted to the position vertical to a drainage, and then starting the first translation mechanism to cooperate with the travelling wheels to move forwards and backwards to enable the sleeve to be coaxial with the bolt to be fastened, controlling the second translation mechanism of the robot to enable the sleeve to move forwards, sleeving the sleeve into the bolt, starting the fastening motor, controlling the sleeve to rotate clockwise through the slide rod by the fastening motor, driving the nut to rotate, so as to tighten the bolt, when the tightening torque reaches a set value, stopping the rotation of the sleeve, controlling the sleeve to move backwards until the bolt is completely withdrawn, sequentially tightening all the bolts on the drainage plate by repeating the steps, controlling the robot to reach an initial on-line position, turning off a power supply by using an insulating rod by a worker on the tower, lifting the robot by using an insulating rope to separate a lead, stably placing the robot back to the ground, fastening the drainage plate bolt is completed, the whole process is live-line work, the worker operates within a safety interval range. The bolt fastening torque is uniform, and the operation quality at each time is ensured.
Preferably, the first translation mechanism and the second translation mechanism have the same structure, the first translation mechanism and the second translation mechanism respectively comprise a translation shell, a translation motor is arranged in the translation shell, an output shaft of the translation motor is connected with a lead screw, a lead screw nut is in threaded connection with the lead screw, a sliding table is connected onto the lead screw nut, the sliding table on the first translation mechanism is connected with the lifting plate, and the sliding table on the second translation mechanism is connected with the fastening motor. The first translation mechanism and the second translation mechanism have the same structure, the first translation mechanism and the second translation mechanism respectively comprise a translation shell, a translation motor is arranged in the translation shell, an output shaft of the translation motor is connected with a screw rod, a screw rod nut is connected on the screw rod in a threaded manner, a sliding table is connected on the screw rod nut, the sliding table on the first translation mechanism is connected with a lifting plate, the sliding table on the second translation mechanism is connected with a fastening motor, the screw rod in the first translation mechanism is arranged along the longitudinal direction, the screw rod in the second translation mechanism is arranged along the transverse direction, when the translation motor on the first translation mechanism is started, can drive the screw rod to rotate, the screw rod rotates to enable the screw rod nut in threaded connection with the screw rod to move along the axial direction of the screw rod, the lifting plate is driven to move up and down, the position of the fastening motor in the longitudinal direction can be adjusted through the lifting plate, and the sleeve is coaxial with a bolt to be fastened by matching with the travelling wheel to move forward and backward; when the translation motor on the second translation mechanism is started, the screw rod can be driven to rotate, the screw rod rotates to enable the screw rod nut in threaded connection with the screw rod to move along the axial direction of the screw rod, and therefore the fastening motor is driven to transversely move towards the direction close to or moving the bolt to be fastened.
Preferably, the output shaft of the translation motor is connected with the screw rod through a coupling. The output shaft of the translation motor is connected with the screw rod through the coupler, and the connection is very stable.
Preferably, one end of the screw rod, which is far away from the translation motor, is rotatably connected to the translation shell through a ball bearing. The one end of the lead screw that keeps away from translation motor passes through ball bearing and rotates the connection on the translation shell for the stability of lead screw when rotating is high.
Preferably, the sleeve is connected to the sliding rod in a sliding mode, the sliding rod is provided with a buffer spring in a surrounding mode, and one end of the buffer spring is connected to the sleeve. Sleeve sliding connection is on the slide bar, around being provided with buffer spring on the slide bar, and buffer spring's one end is connected on the sleeve, and buffer spring can play certain cushioning effect, thereby prevents that the sleeve from directly supporting and causing the damage on the bolt.
Preferably, the number of the limiting grooves is two, and the two limiting grooves are correspondingly arranged on two sides of the half gear. The quantity of spacing groove is two, and two spacing groove correspondences set up on the both sides of half-gear, and the spacing bellied quantity that corresponds the setting also is two for half-gear stability when removing is high.
Preferably, the main body is in an inverted U shape, and the traveling wheels are arranged at the top end of the main body. The main part is the type of falling U, and the walking wheel sets up on the top of main part for stability when the main part removes on the wire is high, is difficult for droing.
Preferably, the main body is provided with a handle. The main body is provided with a handle which is convenient to carry.
Therefore, the utility model discloses a strain clamp drainage plate fastening robot for high tension transmission line possesses following advantage: the utility model discloses simple structure can replace the artifical strain clamp drainage plate bolt-up operation of accomplishing, not only the simple operation, and the operating efficiency is high, and the security is high moreover.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the first translation mechanism or the second translation mechanism in the present invention.
Fig. 3 is a cross-sectional view taken at a-a of fig. 2.
Fig. 4 is a cross-sectional view of a rotating assembly according to the present invention.
Fig. 5 is a schematic structural diagram of the rotating assembly of the present invention.
Fig. 6 is a cross-sectional view at B-B in fig. 5.
Illustration of the drawings: 1-main body, 2-handle, 3-walking motor, 4-walking wheel, 5-rotating motor, 6-rotating assembly, 7-first translation mechanism, 8-lifting plate, 9-second translation mechanism, 10-fastening motor, 11-buffer spring, 12-sliding rod, 13-sleeve, 14-translation motor, 15-screw rod, 16-screw rod nut, 17-sliding table, 18-driving gear, 19-half gear, 20-connecting plate, 21-fixed shell, 22-limiting groove, 23-limiting bulge, 24-coupler, 25-translation shell and 26-ball bearing.
Detailed Description
The technical solution of the present invention is further specifically described below by way of examples and with reference to the accompanying drawings.
Example 1:
as shown in fig. 1, 4, 5 and 6, a tension clamp drainage plate fastening robot for a high-voltage transmission line comprises a main body 1 and a fastening motor 10, wherein a handle 2 is arranged on the main body 1, the main body 1 is convenient to carry, a walking wheel 4 is rotatably connected to the main body 1, a walking motor 3 for driving the walking wheel 4 to rotate is arranged on the main body 1, the walking motor 3 can drive the walking wheel 4 to rotate when being started, the main body 1 is in an inverted U shape, the walking wheel 4 is arranged at the top end of the main body 1, so that the main body 1 has high stability when moving on a wire and is not easy to fall off, a rotating assembly 6 is connected to the main body 1, the rotating assembly 6 comprises a fixed shell 21, a driving gear 18 arranged on the fixed shell 21 and a rotating motor 5 for driving the driving gear 18 to rotate, a half gear 19 meshed with the driving gear 18 is slidably connected, the half gear 19 is provided with an arc-shaped limiting groove 22, a limiting bulge 23 connected with the limiting groove 22 in a sliding manner is arranged in the fixed shell 21, the rotating motor 5 can drive the driving gear 18 to rotate when being started, the driving gear 18 can drive the half gear 19 to move in the fixed shell 21 when rotating, the arrangement of the limiting groove 22 and the limiting bulge 23 limits the moving direction of the half gear 19, the half gear 19 can drive the connecting plate 20 to move simultaneously when moving, the number of the limiting grooves 22 is two, the two limiting grooves 22 are correspondingly arranged on two sides of the half gear 19, the number of the correspondingly arranged limiting bulges 23 is also two, so that the stability of the half gear 19 is high when moving, the connecting plate 20 is connected with a first translation mechanism 7 which is longitudinally arranged, the first translation mechanism 7 is connected with a second translation mechanism 9 which is transversely arranged through a lifting plate 8, and the fastening motor 10 is arranged on the second translation mechanism 9, a sliding rod 12 is connected to an output shaft of a fastening motor 10, a sleeve 13 is connected to the sliding rod 12, a first translation mechanism 7 is used for adjusting the position of the fastening motor 10 in the longitudinal direction, a second translation mechanism 9 is used for adjusting the position of the fastening motor 10 in the transverse direction, when the robot is used in a concrete mode, a worker lifts the robot and places the robot on a lead after climbing a tower according to relevant high-altitude operation standards, the end of the robot is close to a strain clamp end, the robot is communicated with the lead to achieve equipotential after being contacted with the lead, the worker starts the robot by using an insulating rod, ground personnel control the robot through a base station, the base station interacts with the robot through the existing LoRa wireless communication technology to start a walking motor 3, so that a walking wheel 4 rotates on the lead, the robot reaches the position near a proper working position, a rotating assembly 6 is controlled to rotate, and the sleeve 13 on the robot is adjusted to, then starting the first translation mechanism 7, matching with the travelling wheels 4 to advance and retreat to enable the sleeve 13 to be coaxial with a bolt to be fastened, controlling the second translation mechanism 9 of the robot to enable the sleeve 13 to advance, sleeving the sleeve 13 into the bolt, then starting the fastening motor 10, controlling the sleeve 13 to rotate clockwise through the slide rod 12 by the fastening motor 10 to drive the nut to rotate so as to tighten the bolt, when the tightening torque reaches a set value, stopping the sleeve 13 from rotating, controlling the sleeve 13 to retreat until the bolt is completely withdrawn, repeating the steps to sequentially tighten all the bolts on the drainage plate, controlling the robot to reach an initial on-line position, turning off a power supply by using an insulating rod by a worker on the tower, lifting the robot by using an insulating rope to separate the robot from a lead, stably placing the robot on the ground, completing the bolt fastening of the drainage plate, wherein the whole process is live working, the worker operates in a safe, the risk factor will be low. The bolt fastening torque is uniform, and the operation quality at each time is ensured.
As shown in fig. 2 and 3, the first translation mechanism 7 and the second translation mechanism 9 have the same structure, each of the first translation mechanism 7 and the second translation mechanism 9 includes a translation housing 25, a translation motor 14 is disposed in the translation housing 25, a lead screw 15 is connected to an output shaft of the translation motor 14, a lead screw nut 16 is screwed on the lead screw 15, a sliding table 17 is connected to the lead screw nut 16, the sliding table 17 on the first translation mechanism 7 is connected to the lifting plate 8, the sliding table 17 on the second translation mechanism 9 is connected to the fastening motor 10, the lead screw 15 in the first translation mechanism 7 is disposed along the longitudinal direction, the lead screw 15 in the second translation mechanism 9 is disposed along the transverse direction, when the translation motor 14 on the first translation mechanism 7 is started, the lead screw 15 can be driven to rotate, the lead screw nut 16 screwed with the lead screw can move along the axial direction, so as to drive the lifting plate 8 to move up and down, the position of the fastening motor 10 in the longitudinal direction can be adjusted through the lifting plate 8, and the sleeve 13 is coaxial with a bolt to be fastened by matching with the travelling wheel 4 to advance and retreat; when the translation motor 14 on the second translation mechanism 9 is started, the screw rod can be driven to rotate, and the screw rod rotates to enable the screw rod nut 16 in threaded connection with the screw rod to move along the axial direction of the screw rod, so that the fastening motor 10 is driven to move transversely and towards the direction close to or moving the bolt to be fastened.
The output shaft of the translation motor 14 is connected with the screw rod through a coupler 24, and the connection is very stable; one end of the screw rod far away from the translation motor 14 is rotatably connected to the translation shell 25 through a ball bearing 26, so that the stability of the screw rod is high when the screw rod rotates.
Sleeve 13 sliding connection is on slide bar 12, around being provided with buffer spring 11 on slide bar 12, and buffer spring 11's one end is connected on sleeve 13, and buffer spring 11 can play certain cushioning effect, thereby prevents that sleeve 13 from directly propping to cause the damage on the bolt, makes sleeve 13 have certain pivot angle along the axle center simultaneously, under buffer spring 11 pretightning force, can embolia the bolt head of certain deviation scope after the low-speed rotation.
The translation motor is a stepping motor 14, so that the control is convenient and the use effect is good.
It should be understood that this example is for illustrative purposes only and is not intended to limit the scope of the present invention. Furthermore, it should be understood that various changes and modifications of the present invention may be made by those skilled in the art after reading the teachings of the present invention, and these equivalents also fall within the scope of the appended claims.