CN210608870U - Three-needle double-head internal winding machine - Google Patents

Three-needle double-head internal winding machine Download PDF

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Publication number
CN210608870U
CN210608870U CN201922078082.2U CN201922078082U CN210608870U CN 210608870 U CN210608870 U CN 210608870U CN 201922078082 U CN201922078082 U CN 201922078082U CN 210608870 U CN210608870 U CN 210608870U
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CN
China
Prior art keywords
stator
sliding table
winding
winding machine
clamping
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CN201922078082.2U
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Chinese (zh)
Inventor
李学强
申保玲
任培玉
孙坤
曲铭华
尚效龙
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Zhongte Technology Qingdao Co ltd
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Ztd Technology Industry Qingdao Co ltd
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Priority to CN201922078082.2U priority Critical patent/CN210608870U/en
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Abstract

The utility model belongs to the technical field of the coiling machine technique and specifically relates to around coiling machine in three-wire double-end, it includes: the stator winding machine comprises a rack, a winding mechanism, a rapid guide line for conveying a stator in the X direction and a taking and placing mechanism for clamping and conveying the stator, wherein a winding station is arranged on the winding mechanism; at least one stator loading station is arranged on the rapid guide rail line; the material taking and placing mechanism comprises a Y-direction moving sliding table capable of carrying out Y-direction reciprocating movement, a Z-direction lifting sliding table capable of realizing height adjustment and a stator clamping device. The utility model utilizes the rapid guide rail line to realize the rapid transmission of the stator, and improves the transmission speed of the workpiece; the stator is automatically grabbed and moved between stations by using the material fetching and placing mechanism, so that the automation degree and the processing efficiency of the winding machine are improved, the manual investment is reduced, and the automation degree is high; two sets of clamping devices and the winding mechanism are adopted for simultaneous processing, and the processing efficiency is improved.

Description

Three-needle double-head internal winding machine
Technical Field
The utility model relates to a coiling machine technical field especially relates to wind the coiling machine in three-wire double-end.
Background
The coiling machine is by the wide application in the wire winding course of working of compressor stator, however the degree of automation of present coiling machine is not enough, and machining efficiency is low, needs the manual work to place the stator on wire winding processing position during the operation, still need utilize the manual work to take out the stator after the completion, is unfavorable for improving stator wire winding machining efficiency and quality.
SUMMERY OF THE UTILITY MODEL
To the problem that exists among the prior art, the utility model provides a wind coiling machine in three-wire double-end can accomplish snatching, transportation and location installation action around the stator wire winding by oneself to can accomplish the wire winding operation of two stators simultaneously. The technical scheme is as follows:
around coiling machine in three-wire double-end includes:
a frame;
the winding mechanism is used for winding the enameled wire on the stator and is arranged on the rack, and a winding station is arranged on the winding mechanism;
the rapid guide rail line is used for conveying stators and is arranged on the rack along the X direction, at least two stator loading stations are arranged on a carrying platform of the rapid guide rail line, and the stator loading stations can reciprocate along the rapid guide rail line;
and a pick-and-place mechanism for clamping and transporting the stator, comprising: the Y-direction platform, the Y-direction driving motor, the Y-direction moving sliding table, the Z-direction driving mechanism, the Z-direction lifting sliding table and the clamping device are arranged on the base; the Y-direction platform is fixedly arranged on the rack through an upright post, the Y-direction driving motor is arranged on the Y-direction platform and drives the Y-direction moving sliding table to move back and forth on the Y-direction platform along the Y direction through a ball screw mechanism; the Z-direction driving mechanism is arranged on the Y-direction moving sliding table and drives the Z-direction lifting sliding table to lift below the Y-direction moving sliding table; the clamping device is installed on the Z-direction lifting sliding table.
On the basis of the technical scheme, Z includes Z to driving motor, driving pulley and driven pulley to actuating mechanism, Z installs on Y is to removing the slip table to driving motor, driving pulley installs on Z is to driving motor output shaft to be connected with the driven pulley transmission through synchronous belt, the driven pulley passes through ball screw mechanism drive Z and is Z to removing to the lift slip table.
On the basis of the technical scheme, the clamping device is a finger cylinder, and two parallel clamping jaws are arranged on the axial center of the extending end of the cylinder.
On the basis of the technical scheme, the cylinder is installed to Y on to removing the slip table, the piston rod of cylinder passes Y in proper order and has the stator pressure head to removing slip table and Z to lifting slip table after fixed mounting, the stator pressure head can be at Y to removing the drive of slip table down with the axis coincidence of wire winding station.
On the basis of the technical scheme, the number of the winding mechanisms and the number of the winding stations are two, the number of the clamping devices is two, and the number of the stator loading stations is an even number.
On the basis of the technical scheme, a guide rod is arranged on the Z-direction lifting sliding table, the lower end of the guide rod is fixedly connected with the Z-direction lifting sliding table, and the upper end of the guide rod penetrates through the Y-direction moving sliding table and can move up and down relative to the Y-direction moving sliding table; the guide arm overcoat is equipped with the sliding sleeve, sliding sleeve fixed mounting is in Y to removing the slip table upper surface.
The utility model discloses following beneficial effect has: the stator is quickly conveyed by utilizing the quick guide rail line, so that the conveying speed of the workpiece is improved; the clamping device is used for picking and placing workpieces, the stator is grabbed to a winding station from a quick guide rail line through the mutual matching of the Y-direction moving sliding table and the Z-direction lifting sliding table, the quick guide rail line is placed back to the stator after automatic winding is completed, the stator is transmitted to the next process, the manual input is reduced, and the automation degree is high; two sets of clamping devices and the winding mechanism are adopted for simultaneous processing, and the processing efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art are briefly introduced below. It is obvious that the drawings in the following description are only embodiments of the invention, and that for a person skilled in the art, other implementation drawings can be derived from the drawings provided without inventive effort.
FIG. 1: the structure of the utility model is shown schematically;
FIG. 2: the utility model discloses a material taking and placing mechanism structure schematic diagram;
FIG. 3: the utility model discloses get feed mechanism front view.
Detailed Description
The invention will be further explained with reference to the following figures and examples:
in the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the description of the present invention, it is to be understood that the terms "center", "length", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", etc. indicate orientations or positional relationships based on the orientation or positional relationships shown in fig. 1 of the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
As shown in fig. 1 to fig. 3, the utility model discloses a winding machine in three-wire double-end, include:
a frame 1;
the winding mechanism 2 is used for winding the enameled wire on the stator and is arranged on the rack 1, and a winding station 21 is arranged on the winding mechanism 2;
the construction of the fast guide track 3 for transporting the stator is a solution of the prior art, for example, in the utility model entitled "winding device with fast guide track" with application number 201822140485.0, which is not described in detail here. The rapid guide line 3 is installed on the rack 1 along the X direction, at least two stator loading stations 31 are arranged on a carrying platform of the rapid guide line 3, and the stator loading stations 31 can reciprocate along the rapid guide line 3;
and a pick-and-place mechanism 4 for gripping and transporting the stator, comprising: a Y-direction platform 42, a Y-direction driving motor 43, a Y-direction moving sliding table 44, a Z-direction driving mechanism 46, a Z-direction lifting sliding table 45 and a clamping device 47; the Y-direction platform 42 is fixedly arranged on the frame 1 through the upright post 41, the Y-direction driving motor 43 is arranged on the Y-direction platform 42 and drives the Y-direction moving sliding table 44 to move back and forth along the Y direction on the Y-direction platform 42 through the ball screw mechanism; the Z-direction driving mechanism 46 is arranged on the Y-direction moving sliding table 44 and drives the Z-direction lifting sliding table 45 to lift below the Y-direction moving sliding table 44; the clamping device 47 is mounted on the Z-direction lifting slide table 45. The clamping device 47 can be driven by the Y-direction moving sliding table 44 to coincide with the axial lines of the stator loading station 31 and the winding station 21, and can realize the clamping, taking and placing actions of the stator under the drive of the Z-direction lifting sliding table 45.
Preferably, the Z-direction driving mechanism 46 includes a Z-direction driving motor 461, a driving pulley and a driven pulley 463, the Z-direction driving motor 461 is installed on the Y-direction moving sliding table 44, the driving pulley is installed on an output shaft of the Z-direction driving motor 461 and is in transmission connection with the driven pulley 463 through a synchronous belt 462, and the driven pulley 463 drives the Z-direction lifting sliding table 45 to move in the Z-direction through a ball screw mechanism.
Preferably, clamping device 47 is the finger cylinder, and the finger cylinder stretches out the end axial and sets up two parallel clamping jaws to the heart, the clamping jaw outside can set up to circular-arc, is convenient for carry out the centre gripping to the stator. During operation, the finger cylinder is moved to a position coinciding with the axis of the stator, the extending end of the finger cylinder is inserted into the central through hole of the stator, the clamping jaw is outwards expanded, and the stator is grabbed and moved upwards to be separated from a station; after the stator is moved to the designated position, the Z-direction lifting sliding table 45 drives the finger cylinder to move downwards, the stator is placed on the station, the clamping jaw of the finger cylinder is retracted, and the stator is loosened.
Preferably, an air cylinder 48 is installed on the Y-direction moving sliding table 44, a piston rod of the air cylinder 48 sequentially penetrates through the Y-direction moving sliding table 44 and the Z-direction lifting sliding table 45 and then is fixedly provided with a stator pressure head 49, and the stator pressure head 49 can be driven by the Y-direction moving sliding table 44 to coincide with the axis of the winding station 21. Use Y before the stator wire winding to remove slip table 44 and drive stator pressure head 49 and remove to the position with stator axis coincidence, the cylinder 48 piston rod stretches out in order to treat the wire winding stator top with stator pressure head 49 fastening to compress tightly the stator when the wire winding, prevent that the stator from taking place axial or radial rocking or skew.
Preferably, a guide rod 451 is arranged on the Z-direction lifting sliding table 45, the lower end of the guide rod 451 is fixedly connected with the Z-direction lifting sliding table 45, and the upper end of the guide rod 451 passes through the Y-direction moving sliding table 44 and can move up and down relative to the Y-direction moving sliding table 44; the guide rod 451 is sleeved with a sliding sleeve, and the sliding sleeve is fixedly arranged on the upper surface of the Y-direction moving sliding table 44, so that the guide function is achieved in the lifting process of the Z-direction lifting sliding table 45.
Preferably, there are two winding mechanisms 2 and two winding stations 21, the number of the clamping devices 47 is two, and the number of the stator loading stations 31 is an even number.
When the winding machine works, a stator to be processed is grabbed on the stator loading station 31 through the clamping device 47, the Y-direction driving motor 43 and the Z-direction driving mechanism 46 are operated to drive the clamping device 47 to place the stator in the winding station 21, the stator pressure head 49 is moved downwards to press the top end of the stator to be wound and perform winding, the stator loading station 31 is driven by the quick guide rail 3 to quickly move to a blanking area of a production line during winding, the wound stator is taken down from the stator loading station 31, a new stator to be wound is placed in the stator loading station 31, and then the stator to be wound is quickly moved back to the area to be processed beside the winding mechanism 2. The stator after winding is simultaneously grabbed into the stator loading station 31 by the two clamping devices 47, then the fast guide line 3 drives the carrying platform to translate the stator loading station 31, a new stator to be wound is clamped into the winding station 21 by the clamping devices 47, and the next working cycle is started again. Preferably, two holding devices 47 can be used to pick and place the stator simultaneously, and two sets of winding mechanisms 2 can perform winding simultaneously, and the number of the stator loading stations 31 is even (such as 4), so that the processing efficiency is further improved.
The present invention has been described above by way of example, but the present invention is not limited to the above-mentioned embodiments, and any modification or variation based on the present invention is within the scope of the present invention.

Claims (6)

1. Winding machine in three-wire double-end, its characterized in that: comprises that
A frame (1);
the winding mechanism (2) is used for winding the enameled wire on the stator and is arranged on the rack (1), and a winding station (21) is arranged on the winding mechanism (2);
the rapid guide rail line (3) is used for conveying stators and is arranged on the rack (1) along the X direction, at least two stator loading stations (31) are arranged on a carrying platform of the rapid guide rail line (3), and the stator loading stations (31) can reciprocate along the rapid guide rail line (3);
and a material taking and placing mechanism (4) for clamping and conveying the stator, which comprises: a Y-direction platform (42), a Y-direction driving motor (43), a Y-direction moving sliding table (44), a Z-direction driving mechanism (46), a Z-direction lifting sliding table (45) and a clamping device (47); the Y-direction platform (42) is fixedly arranged on the rack (1) through an upright post (41), the Y-direction driving motor (43) is arranged on the Y-direction platform (42), and the Y-direction moving sliding table (44) is driven by the ball screw mechanism to move back and forth on the Y-direction platform (42) along the Y direction; the Z-direction driving mechanism (46) is arranged on the Y-direction moving sliding table (44) and drives the Z-direction lifting sliding table (45) to lift below the Y-direction moving sliding table (44); and the clamping device (47) is arranged on the Z-direction lifting sliding table (45).
2. The three-wire double-ended internal winding machine according to claim 1, characterized in that: the Z-direction driving mechanism (46) comprises a Z-direction driving motor (461), a driving pulley and a driven pulley (463), the Z-direction driving motor (461) is installed on the Y-direction moving sliding table (44), the driving pulley is installed on an output shaft of the Z-direction driving motor (461) and is in transmission connection with the driven pulley (463) through a synchronous belt (462), and the driven pulley (463) drives the Z-direction lifting sliding table (45) to move in the Z direction through a ball screw mechanism.
3. The three-wire double-ended internal winding machine according to claim 1, characterized in that: the clamping device (47) is a finger cylinder, and two parallel clamping jaws are axially and centrally arranged at the extending end of the cylinder.
4. The three-wire double-ended internal winding machine according to claim 1, characterized in that: y installs cylinder (48) to moving on slip table (44), the piston rod of cylinder (48) passes Y in proper order and has the stator pressure head to moving slip table (44) and Z to lifting slip table (45) back fixed mounting, the stator pressure head can be at Y to the axis coincidence of moving slip table (44) down with wire winding station (21).
5. The three-wire double-ended internal winding machine according to claim 1, characterized in that: the winding mechanism (2) and the winding stations (21) are two sets, the number of the clamping devices (47) is two, and the number of the stator loading stations (31) is an even number.
6. The three-wire double-ended internal winding machine according to claim 1, characterized in that: a guide rod (451) is arranged on the Z-direction lifting sliding table (45), the lower end of the guide rod (451) is fixedly connected with the Z-direction lifting sliding table (45), and the upper end of the guide rod penetrates through the Y-direction moving sliding table (44) and can move up and down relative to the Y-direction moving sliding table (44); the guide rod (451) is sleeved with a sliding sleeve, and the sliding sleeve is fixedly arranged on the upper surface of the Y-direction moving sliding table (44).
CN201922078082.2U 2019-11-27 2019-11-27 Three-needle double-head internal winding machine Active CN210608870U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922078082.2U CN210608870U (en) 2019-11-27 2019-11-27 Three-needle double-head internal winding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922078082.2U CN210608870U (en) 2019-11-27 2019-11-27 Three-needle double-head internal winding machine

Publications (1)

Publication Number Publication Date
CN210608870U true CN210608870U (en) 2020-05-22

Family

ID=70695772

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201922078082.2U Active CN210608870U (en) 2019-11-27 2019-11-27 Three-needle double-head internal winding machine

Country Status (1)

Country Link
CN (1) CN210608870U (en)

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Address after: 266000 Building 1, 187 Jinshui Road, Licang District, Qingdao City, Shandong Province

Patentee after: Zhongte Technology (Qingdao) Co.,Ltd.

Address before: 266000 Building 1, 187 Jinshui Road, Licang District, Qingdao City, Shandong Province

Patentee before: ZTD TECHNOLOGY INDUSTRY (QINGDAO) Co.,Ltd.