CN210594703U - Enamelling machine wire breakage alarm device - Google Patents

Enamelling machine wire breakage alarm device Download PDF

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Publication number
CN210594703U
CN210594703U CN201921478063.2U CN201921478063U CN210594703U CN 210594703 U CN210594703 U CN 210594703U CN 201921478063 U CN201921478063 U CN 201921478063U CN 210594703 U CN210594703 U CN 210594703U
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China
Prior art keywords
frame
flat plate
alarm device
enamelling machine
rack
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CN201921478063.2U
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Chinese (zh)
Inventor
李赐光
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Sihui Henghui Electrical Equipment Co ltd
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Sihui Henghui Electrical Equipment Co ltd
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Abstract

The utility model provides an enamelling machine alarm device that breaks, includes the frame, fixed mounting is the winding system in the frame, fixes in the frame, is located the alarm adjustment system of winding system one side, alarm adjustment system includes that the embedding fixes the pneumatic cylinder in the frame, installs on the pneumatic cylinder and by the adjustable take-up pulley of pneumatic cylinder adjustment, and fixed mounting is in the detection control ware of hydraulic pump below in the frame, and fixed mounting is the relay in the frame, can adjust the pulling force of enameled wire through adjustable take-up pulley, and the detection control ware can send the police dispatch newspaper behind the enameled wire break, and the simultaneous control relay power off, consequently the utility model has the advantages of the warning of breaks, the pulling force adjustment, auto-power-off.

Description

Enamelling machine wire breakage alarm device
Technical Field
The utility model particularly relates to an enamelling machine alarm device that breaks.
Background
The enameled wire is a main variety of winding wires and consists of a conductor and an insulating layer, and a bare wire is annealed and softened and then is subjected to painting and baking for multiple times. However, it is not easy to produce a product which meets both the standard requirements and the customer requirements, and it is influenced by the quality of raw materials, process parameters, production equipment, environment and other factors, so that the quality characteristics of various enameled wires are different, but the enameled wires have four properties of mechanical properties, chemical properties, electrical properties and thermal properties.
The enameled wire can receive certain pulling force in process of production, if draw down improper control just can appear the broken string, if some equipment continuation work just can cause the waste of raw and other materials behind the broken string.
Disclosure of Invention
In view of this, the utility model aims at providing a disconnection warning device of enamelling machine that the disconnection was reported to the police, adjustable pulling force, auto-power-off.
In order to solve the technical problem, the technical scheme of the utility model is that:
the utility model provides an enamelling machine alarm device that breaks wire, includes the frame, the wire winding system of fixed mounting in the frame, fixes the alarm adjustment system who is located wire winding system one side in the frame, alarm adjustment system is including embedding the pneumatic cylinder of fixing in the frame for the hydraulic pump of control pneumatic cylinder, install on the pneumatic cylinder and by the adjustable take-up pulley of pneumatic cylinder adjustment, fixed mounting is located the detection control ware of hydraulic pump below in the frame, fixed mounting is the relay in the frame.
Preferably, the method comprises the following steps: and one end of the hydraulic cylinder is provided with a rotating shaft fixing sleeve.
Preferably, the method comprises the following steps: the adjustable tension wheel comprises an inner hub, a rotating shaft fixedly connected with the inner hub, and a pressure sensor arranged on the periphery of the inner hub.
Preferably, the method comprises the following steps: the detection controller is characterized in that a loudspeaker is arranged at one end of the detection controller, an overvoltage indicator lamp located on one side below the loudspeaker is arranged at one end of the detection controller, and a disconnection indicator lamp located on the other side below the loudspeaker is arranged at one end of the detection controller.
Preferably, the method comprises the following steps: the frame comprises a support frame, an upper flat plate arranged at the upper end of the support frame, a lower flat plate arranged on one side of the frame and positioned at the lower end of the support frame, and a middle flat plate arranged on the frame and positioned on the same side with the lower flat plate and positioned between the upper flat plate and the lower flat plate.
Preferably, the method comprises the following steps: and a fixed tensioning wheel mounting frame is arranged on one side of the upper flat plate, and a hydraulic cylinder embedding hole positioned on one side of the fixed tensioning wheel mounting frame is formed in the upper flat plate.
Preferably, the method comprises the following steps: and the middle flat plate is provided with a thread rolling cylinder mounting rack.
Preferably, the method comprises the following steps: and a motor mounting rack is arranged on the lower flat plate.
Preferably, the method comprises the following steps: the winding system comprises a fixed tension wheel arranged on one side of the rack, an adjustable tension wheel arranged at one end of a hydraulic cylinder, a thread rolling cylinder arranged on a middle plate of the rack, a motor arranged on a lower flat plate of the rack, and a V-shaped belt used for transmission between the motor and the thread rolling cylinder.
The utility model discloses technical effect mainly embodies in following aspect: can adjust the pulling force of enameled wire through adjustable take-up pulley, detect the controller and can send out the police dispatch newspaper after the enameled wire broken string, simultaneous control relay disconnection source, consequently the utility model has the advantages of the broken string is reported to the police, and the pulling force adjustment, auto-power-off.
Drawings
FIG. 1 is a structural diagram of a wire breakage alarm device of an enameling machine of the present invention;
FIG. 2 is a block diagram of the housing of FIG. 1;
FIG. 3 is a block diagram of the winding system of FIG. 1;
FIG. 4 is a block diagram of the alarm adjustment system of FIG. 1;
FIG. 5 is a view showing the construction of the rotating shaft fixing sleeve of FIG. 4;
FIG. 6 is a block diagram of the adjustable tensioner of FIG. 4;
FIG. 7 is a block diagram of the test controller of FIG. 4;
fig. 8 is a control schematic diagram of the enamelling machine wire-breaking alarm device.
Detailed Description
The following detailed description of the embodiments of the present invention is made with reference to the accompanying drawings, so that the technical solution of the present invention can be more easily understood and grasped.
In the present embodiment, it should be understood that the terms "middle", "upper", "lower", "top", "right side", "left end", "above", "back", "middle", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description of the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the present embodiment, if the connection or fixing manner between the components is not specifically described, the connection or fixing manner may be a bolt fixing manner, a pin connecting manner, or the like, which is commonly used in the prior art, and therefore, details thereof are not described in the present embodiment.
Examples
An enamelling machine wire breakage alarm device is shown in figure 1 and comprises a rack 1, a winding system 2 fixedly arranged on the rack, and an alarm adjusting system 3 fixed on the rack 1 and positioned on one side of the winding system 2
As shown in fig. 2, the frame 1 includes a support frame 11, an upper plate 12 disposed at an upper end of the support frame 11, a lower plate 14 disposed at a lower end of the support frame 11 and on one side of the frame 1, and an intermediate plate 13 disposed on the same side of the frame 1 as the lower plate 14 and between the upper plate 12 and the lower plate 14. The number of the support frames 11 is three, and the upper flat plate 12, the middle flat plate 13, the lower flat plate 14 and the support seat 11 are fixed by welding. A fixed tension pulley mounting frame 121 is arranged on one side of the upper flat plate 12, a hydraulic cylinder insertion hole 122 located on one side of the fixed tension pulley mounting frame 121 is formed in the upper flat plate 12, a thread rolling cylinder mounting frame 131 is arranged on the middle flat plate 13, and a motor mounting frame 141 is arranged on the lower flat plate 14.
As shown in fig. 3, the winding system 2 includes a fixed tension pulley 21 installed at one side of the frame 1, an adjustable tension pulley 22 installed at one end of a hydraulic cylinder 31, a thread rolling drum 23 installed on the middle plate 13 of the frame 1, a motor 24 installed on the lower plate 14 of the frame 1, and a V-belt 25 for driving between the motor 24 and the thread rolling drum 23. The adjustable tension wheel 22 is used for adjusting the pressure applied on the enameled wire.
As shown in fig. 4, the alarm adjustment system 3 includes a hydraulic cylinder 31 embedded in the frame 1, a hydraulic pump 32 for controlling the hydraulic cylinder 31, an adjustable tension wheel 33 mounted on the hydraulic cylinder 31 and adjusted by the hydraulic cylinder 31, a detection controller 34 fixedly mounted on the frame 1 below the hydraulic pump 32, and a relay 35 fixedly mounted on the frame 1. The two hydraulic cylinders 31 are provided, the adjustable tension wheel 33 can transmit the detected pressure change to the detection controller 34, the hydraulic pump 32 can receive the instruction of the detection controller 34 to control the hydraulic cylinder 31 so as to adjust the position of the adjustable tension wheel 33, and the relay 35 is used for controlling a power switch to cut off the power when the disconnection occurs.
As shown in fig. 5, one end of the hydraulic cylinder 31 is provided with a rotating shaft fixing sleeve 3121. The rotating shaft fixing sleeve 3121 is used to fix the adjustable tension pulley 33 to the hydraulic cylinder 31.
As shown in fig. 6, the adjustable tension wheel 33 includes an inner hub 311, a rotating shaft 312 fixedly connected to the inner hub 311, and a pressure sensor 313 disposed at the periphery of the inner hub 311, wherein the pressure sensor 313 can measure the pressure applied to the enameled wire during winding and transmit the pressure value to the detection controller 34.
As shown in fig. 7, a speaker 341 is disposed at one end of the detection controller 34, an overvoltage indicator 342 disposed at one side below the speaker 241 is disposed at one end of the detection controller 34, and a disconnection indicator 342 disposed at the other side below the speaker 341 is disposed at one end of the detection controller 34. The overvoltage indicator light 342 is used for prompting that the pressure applied to the enameled wire exceeds a preset safe pressure range.
The hydraulic cylinder 31 of the utility model selects HSGL-01-40/DE, the motor 24 model is Y630-10/1180
The working principle is as follows: the enameled wire can be broken due to various reasons in the winding process, the utility model discloses a pressure sensor 332 is installed on adjustable tension pulley 33 to measure the pressure that the enameled wire bears in the winding process, and transmit it to detection controller 34, detection controller 34 compares the measured pressure value with the preset safe pressure range, if the measured pressure value exceeds the preset safe pressure range, speaker 341 on detection controller 34 can send short alarm sound, and overvoltage indicator 342 lights up, at this moment, detection controller 34 controls the expansion of hydraulic cylinder 31, thereby adjusting adjustable tension pulley 22, if the pressure is too big adjustable tension pulley 22 moves up, if the pressure is too little adjustable tension pulley 22 moves down, when the pressure of enameled wire is adjusted to the safe range, speaker 341 on measurement controller 34 stops alarming, overvoltage indicator 342 goes out, when the enameled wire meets an emergency in the winding process, the pressure is increased violently and the hydraulic cylinder 31 is not adjusted in time, so that the enameled wire is broken, the pressure value of the pressure sensor 332 is suddenly reduced to a preset broken wire pressure value, the detection controller 34 controls the relay 35 to cut off the power supply to stop the equipment, the loudspeaker 341 on the detection controller 34 gives a long-ringing alarm, the broken wire indicating lamp 43 is turned on to prompt a worker to overhaul the equipment, the power supply is switched on after the overhaul is finished, and the equipment continues to operate
The utility model discloses technical effect mainly embodies in following aspect: can adjust the pulling force of enameled wire through adjustable take-up pulley, detect the controller and can send out the police dispatch newspaper after the enameled wire broken string, simultaneous control relay disconnection source, consequently the utility model has the advantages of the broken string is reported to the police, and the pulling force adjustment, auto-power-off.
Of course, the above is only a typical example of the present invention, and besides, the present invention can also have other various specific embodiments, and all technical solutions adopting equivalent replacement or equivalent transformation are all within the scope of the present invention as claimed.

Claims (9)

1. The utility model provides an enamelling machine alarm device that breaks wire, includes the frame, the winding system of fixed mounting in the frame, fix in the frame, be located the alarm adjustment system of winding system one side, its characterized in that: the alarm adjusting system comprises a hydraulic cylinder embedded and fixed on the rack, a hydraulic pump used for controlling the hydraulic cylinder, an adjustable tension wheel installed on the hydraulic cylinder and adjusted by the hydraulic cylinder, a detection controller fixedly installed on the rack and located below the hydraulic pump, and a relay fixedly installed on the rack.
2. The enamelling machine wire-break alarm device according to claim 1, characterized in that: and one end of the hydraulic cylinder is provided with a rotating shaft fixing sleeve.
3. The enamelling machine wire-break alarm device according to claim 1, characterized in that: the adjustable tension wheel comprises an inner hub, a rotating shaft fixedly connected with the inner hub, and a pressure sensor arranged on the periphery of the inner hub.
4. The enamelling machine wire-break alarm device according to claim 1, characterized in that: the detection controller is characterized in that a loudspeaker is arranged at one end of the detection controller, an overvoltage indicator lamp located on one side below the loudspeaker is arranged at one end of the detection controller, and a disconnection indicator lamp located on the other side below the loudspeaker is arranged at one end of the detection controller.
5. The enamelling machine wire-break alarm device according to claim 1, characterized in that: the frame comprises a support frame, an upper flat plate arranged at the upper end of the support frame, a lower flat plate arranged on one side of the frame and positioned at the lower end of the support frame, and a middle flat plate arranged on the frame and positioned on the same side with the lower flat plate and positioned between the upper flat plate and the lower flat plate.
6. The enamelling machine wire-break alarm device according to claim 5, characterized in that: and a fixed tensioning wheel mounting frame is arranged on one side of the upper flat plate, and a hydraulic cylinder embedding hole positioned on one side of the fixed tensioning wheel mounting frame is formed in the upper flat plate.
7. The enamelling machine wire-break alarm device according to claim 5, characterized in that: and the middle flat plate is provided with a thread rolling cylinder mounting rack.
8. The enamelling machine wire-break alarm device according to claim 5, characterized in that: and a motor mounting rack is arranged on the lower flat plate.
9. The enamelling machine wire-break alarm device according to claim 5, characterized in that: the winding system comprises a fixed tension wheel arranged on one side of the rack, an adjustable tension wheel arranged at one end of a hydraulic cylinder, a thread rolling cylinder arranged on a middle plate of the rack, a motor arranged on a lower flat plate of the rack, and a V-shaped belt used for transmission between the motor and the thread rolling cylinder.
CN201921478063.2U 2019-09-05 2019-09-05 Enamelling machine wire breakage alarm device Active CN210594703U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921478063.2U CN210594703U (en) 2019-09-05 2019-09-05 Enamelling machine wire breakage alarm device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921478063.2U CN210594703U (en) 2019-09-05 2019-09-05 Enamelling machine wire breakage alarm device

Publications (1)

Publication Number Publication Date
CN210594703U true CN210594703U (en) 2020-05-22

Family

ID=70687633

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921478063.2U Active CN210594703U (en) 2019-09-05 2019-09-05 Enamelling machine wire breakage alarm device

Country Status (1)

Country Link
CN (1) CN210594703U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116395489A (en) * 2023-05-31 2023-07-07 山西六建集团有限公司 Cable construction anti-drop lays draw gear

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116395489A (en) * 2023-05-31 2023-07-07 山西六建集团有限公司 Cable construction anti-drop lays draw gear
CN116395489B (en) * 2023-05-31 2023-08-04 山西六建集团有限公司 Cable construction anti-drop lays draw gear

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