CN210593936U - Automatic feeding mechanism for long bars - Google Patents

Automatic feeding mechanism for long bars Download PDF

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Publication number
CN210593936U
CN210593936U CN201921634293.3U CN201921634293U CN210593936U CN 210593936 U CN210593936 U CN 210593936U CN 201921634293 U CN201921634293 U CN 201921634293U CN 210593936 U CN210593936 U CN 210593936U
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long
gate
long bar
frame body
conveyor belt
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郑羿豪
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Oak Technology Industry Suzhou Co ltd
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Oak Technology Industry Suzhou Co ltd
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Abstract

The utility model discloses an automatic feeding mechanism of long rod material, it includes: transferring a skip car; the long bar carrier unit comprises a truss and a support frame forming a long bar bearing area, wherein the support frame comprises a frame seat which is fixed on the transfer trolley and is provided with a feeding end and a discharging end, a gate plate and a gate assembly capable of opening or closing an unloading opening formed by the gate plate and the frame seat discharging end; and the long bar stock feeding unit comprises an annular conveyor belt and a driving assembly. The utility model discloses can take out batch long bar delivery to machining center from long bar feed divider to through the butt joint of endless conveyor ejection of compact tip and machining center, roll to the last silo through uninstallation mouthful below in proper order from uninstallation mouthful one by one, under the endless conveyor operation, the one by one of long bar send to machining center, whole material loading process can be accomplished automatically, thereby reduce the material loading efficiency of long bar by a wide margin, also reduce the intensity of labour of material loading simultaneously.

Description

Automatic feeding mechanism for long bars
Technical Field
The utility model belongs to long rod material deposits gets material auxiliary assembly field, concretely relates to automatic feeding mechanism of long rod material.
Background
With the wide application of high-precision slender shafts in office automation equipment, financial equipment and circulation equipment manufacturers, how to finish the processing of products with high efficiency becomes a difficult problem for enterprises. For example, in the initial process of product processing, namely, the processes of stock, material taking and material re-feeding of long material rods, a stock warehouse is arranged in a general enterprise, the long material rods of various types are stacked in bundles in different stock areas, the number of the long material rods to be processed is directly corresponding to the number of the rods in the stock areas, the rods are taken out one by one and then transferred to the side of a processing machine tool, and the rods are fed into a feeding platform of the machine tool one by one, so that the whole process needs a large amount of labor force and time, and therefore, the work efficiency obviously does not occupy advantages. Meanwhile, some enterprises stack the material rods on the machine tool side directly and send the material rods into the feeding platform of the machine tool one by one, so that the material rods are feasible on the surface, but the operation is very difficult in practical application, which is mainly reflected in that: because the space between two machine tools is limited, firstly, the stacking work is very inconvenient, and little working space is left after stacking; secondly, once the product model needs to be changed, the material rod bundle needs to be changed, and the operation is more inconvenient.
Therefore, the market needs an apparatus capable of automatically taking, transporting and loading materials, which not only can greatly reduce labor intensity, but also does not occupy working space, and is more beneficial to efficient product production. As such, improvements are needed first from the take-off and then the feed.
Disclosure of Invention
The utility model aims to solve the technical problem that overcome prior art not enough, provide a brand-new automatic feeding mechanism of long bar.
For solving the technical problem, the utility model discloses a following technical scheme:
an automatic feed mechanism for long bars, comprising:
transferring a skip car;
the long bar material carrier unit comprises a truss fixed on a transfer trolley and extending along the length direction of the long bar material, a support frame positioned on one side of the truss and forming a long bar material bearing area, wherein two end parts of the truss extend out of two sides of the transfer trolley, and the length of the truss is greater than that of the long bar material;
the long bar feeding unit comprises an annular conveyor belt and a driving assembly, the annular conveyor belt is arranged on the other side of the truss and horizontally arranged on the transfer skip, the driving assembly drives the annular conveyor belt to rotate, the feeding end part of the annular conveyor belt is positioned below the unloading opening, and the discharging end part of the annular conveyor belt is arranged by protruding from the opposite side of the transfer skip corresponding to the support frame; annular conveyer belt circumference surface evenly distributed has many material loading groove that extend along annular conveyer belt width direction, material loading groove and the long bar phase-match of treating the material loading, and when the material loading, the uninstallation mouth is opened, and long bar is gradually from unloading mouth whereabouts to the material loading groove through uninstallation mouth below to progressively convey to machining center, realize that long bar is gradually the material loading.
That is to say, this application is through the dolly removal of transshipping, with long rod material bearer region and long rod material feed divider butt joint, long rod material from unloading face free roll fall to the support frame and to the uninstallation mouth roll, treat that the transshipping dolly removes to machining center after, from the discharge end of endless conveyor and machining center's pan feeding butt joint, open the uninstallation mouth after, roll to the last silo that passes through the uninstallation mouth below in proper order from the uninstallation mouth one by one to endless conveyor moves down again, one by one send to machining center, accomplish the material loading.
Preferably, the upper surface of the frame base is provided with a bearing surface extending from the outer side of the transfer trolley to the inner side from top to bottom, wherein the bearing surface is connected with the unloading surface from the upper end part, and long bars falling freely from the unloading surface roll to the unloading opening at the lower part along the bearing surface for stacking.
According to the utility model discloses a concrete implementation and preferred aspect, the saddle is in including being located the relative both sides of truss length direction and setting move first framework and second framework on the skip, first framework and second framework symmetry set up, and be right trapezoid respectively, wherein from the fixed setting on moving the skip of right-angle side that trapezoidal height corresponds, the hypotenuse sets up, and two hypotenuses of first framework and second framework form the loading end. Thus, the structure can be greatly simplified and the self weight can be reduced.
Preferably, the gate plate comprises a first baffle plate and a second baffle plate which are arranged corresponding to the first frame body and the second frame body one by one and arranged on the truss, the gate assembly comprises a first gate and a second gate which are arranged on one side part of the first frame body and the second frame body, and a first driver and a second driver which respectively drive the first gate and the second gate to move, wherein the first baffle plate and the second baffle plate are respectively positioned above the bevel edges of the first frame body and the second frame body, and a first discharge opening is formed among the first baffle plate, the first frame body and the first gate; a second discharge opening is formed among the second baffle, the second frame body and the second gate; the first discharge opening and the second discharge opening are symmetrically arranged and form a discharge opening. That is, the gate is also a part constituting the discharge port as long as the movement of the gate enables the long bar stock to fall from the first discharge port and the second discharge port.
Further, the first baffle is vertically arranged, and a discharging space for a long bar to fall is formed between the lower end part of the first baffle and the inclined edge of the first frame body; the first gate is located laterally above the discharge space and is horizontally disposed, wherein the first discharge opening is opened after the first gate is horizontally moved toward the feed end portion of the first frame.
Preferably, the automatic feeding mechanism further comprises a first driver and a second driver which are provided on the truss and drive the first gate and the second gate to move, respectively, wherein the first driver and the second driver move synchronously to open or close the unloading port.
Specifically, the width of the unloading opening is 1-2 times of the outer diameter of the long bar material.
The first driver and the second driver are the same in structure, are telescopic rods and are powered by hydraulic pressure, electric power or pneumatic power.
In this application, when the uninstallation mouth was opened, if take place the unloading when not smooth, can also adjust the telescopic link small amplitude telescopic motion that makes a round trip for further opening and the closed motion of first gate and second gate, the long rod state of adjustment long rod bearing area makes the smooth unloading of long rod, and promptly, the phenomenon that reduces the putty takes place.
According to a further embodiment and preferred aspect of the present invention, the balustrade further comprises a third baffle and a fourth baffle arranged on the truss and parallel to the inner end surfaces of the first frame and the second frame, respectively, wherein a third discharge opening is formed between the third baffle and the inner end surface of the first frame; and a fourth discharge opening is formed between the fourth baffle and the inner end face of the second frame body, the third discharge opening and the fourth discharge opening are aligned to form an unloading channel, the width of the unloading channel is 1-1.2 times of the outer diameter of the long bar, and the feeding end part of the annular conveyor belt is positioned below the unloading channel. That is, the long rod material in this example is unloaded from the discharge port to the discharge passage first, and then discharged from the bottom of the discharge passage. The device has the advantages that on one hand, the accuracy of the falling position of the bar stock is high, and the bar stock can fall into the feeding groove below the bar stock accurately; on the other hand, when the material rod is clamped (mainly at the unloading port), the position and the state of the material rod are adjusted by the movement of the first gate and the second gate at the unloading port, so that the long rod material is smoothly unloaded, and meanwhile, only one material loading groove is unloaded to the lower part from the unloading channel at each time under the assistance of the unloading channel.
It should be noted that, in this example, the height of the discharge opening is matched with the moving distance of the endless conveyor per unit time, that is, after the endless conveyor moves for every pitch groove distance, a long bar falls from the discharge opening, so that a batch of long bars falls one by one into each feeding groove passing below the discharge opening.
According to yet another embodiment and preferred aspect of the present invention, the endless belt has at least two and is aligned side by side, and the drive assembly is adapted to drive two or more endless belts to rotate in unison.
Preferably, the inner side surface of the endless conveyor belt is also provided with driving grooves corresponding to the feeding grooves one to one, wherein the driving grooves have the same structure as the feeding grooves, the driving assembly comprises a driving wheel and a driven wheel which are in matched butt joint with the driving grooves of each endless conveyor belt, a synchronizing shaft used for connecting two adjacent driving wheels or/and two driven wheels in the same step, and a driving motor and a driving part which drive the synchronizing shaft to rotate around the axis of the driving motor. The outer contour surface and the inner side surface of the annular conveyor belt form the same feeding groove, so that the front and back installation of the annular conveyor belt can realize the positioning and bearing of long bars.
In addition, the automatic feeding mechanism further comprises a counting mechanism communicated with the driving assembly, wherein the counting mechanism is used for counting the number of long bars transmitted out of the annular conveyor belt, when the number of the fed bars is equal to the number of the required bars, the driving assembly is switched to move in a reverse direction, and the long bars close to the output end are sent back to the horizontal section of the annular conveyor belt
Preferably, the automatic feeding mechanism further comprises a weighing mechanism which is arranged on the transfer trolley and used for weighing long bars loaded in each batch, when the weighing mechanism is communicated with the driving assembly, the weight reduced each time is the weight of one long bar, and when the reduced weight is equal to the total weight of the required feeding number, the driving assembly is switched to move in the reverse direction, and the long bars close to the output end are returned to the horizontal section of the endless conveyor belt. The purpose that sets up like this can realize the feed of the long bar of required radical of a batch, and unnecessary long bar returns endless conveyor's horizontal segment again simultaneously, makes things convenient for unnecessary long bar to remove like this, prevents that long bar from losing from endless conveyor discharge end portion.
Preferably, the automatic feeding mechanism further comprises a counting mechanism communicated with the driving assembly, wherein the counting mechanism is used for counting the number of the long bars which are delivered from the annular conveyor belt, and when the number of the fed bars is equal to the number of the required bars, the driving assembly is switched to move in a reverse direction to return the long bars which are positioned close to the output end part to the horizontal section of the annular conveyor belt. Thus, redundant long bars can be conveniently moved, and the long bars are prevented from being lost from the discharge end part of the annular conveyor belt.
In addition, baffle plate assemblies extending along the conveying direction of the long bar materials are arranged at two end parts of the truss, wherein the baffle plate assemblies at the two end parts are symmetrically arranged, and each baffle plate assembly comprises a sealing plate and a guide folding edge, wherein the sealing plate is perpendicular to the truss, and the guide folding edges are bent inwards from the two end parts of the sealing plate. In this case, the baffle plate assembly is mainly used for preventing sudden stop during the long bar material transferring process, so that the possibility of unexpected transportation caused by rushing out of the feeding groove is avoided.
Due to the implementation of the above technical scheme, compared with the prior art, the utility model have the following advantage:
the utility model discloses can take out batch long bar delivery to machining center from long bar feed divider to through the butt joint of endless conveyor ejection of compact tip and machining center, roll to the last silo through uninstallation mouthful below in proper order from uninstallation mouthful one by one, under the endless conveyor operation, the one by one of long bar send to machining center, whole material loading process can be accomplished automatically, thereby reduce the material loading efficiency of long bar by a wide margin, also reduce the intensity of labour of material loading simultaneously.
Drawings
Fig. 1 is a schematic view of the three-dimensional structure of the automatic feeding mechanism of the present invention;
FIG. 2 is a schematic front view of FIG. 1;
FIG. 3 is a top view of FIG. 2;
FIG. 4 is a schematic side view of the gate assembly of FIG. 1 (with the discharge opening closed);
FIG. 5 is a schematic side view of the gate assembly of FIG. 1 (with the discharge opening open);
wherein: 1. transferring a skip car; 10. a frame; 11. a caster wheel;
2. a long bar stock carrier unit; 20. a truss; 21. a support frame; 210. a frame seat; a. a first frame body; b. a second frame body; 211. a breast board; c. a first baffle plate; d. a second baffle; i. a third baffle plate; j. a fourth baffle; 212. a gate assembly; e. a first gate; e1, a first brake seat; e2, a first slide; e3, a first support bar; f. a second gate; f1, a first brake seat; f2, a first slide; f3, a first support bar;
g. a first driver; h. a second driver; K. an unloading port; k1, a second discharge opening; k2, a second discharge opening; x, unloading channel; k3, a third discharge opening; k4, fourth discharge opening;
3. a long bar feeding unit; 30. an endless conveyor belt; 30a, feeding troughs; 30b, a driving groove; 31. a drive assembly; 310. a drive wheel; 311. a driven wheel; 312. a synchronizing shaft; 313. a drive motor; 314. a transmission member;
4. a baffle assembly; 40. closing the plate; 41. guiding and folding;
B. long bars.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the accompanying drawings and the detailed description thereof. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
As shown in fig. 1, the automatic feeding mechanism for long bar B according to the present embodiment includes a transfer trolley 1, a long bar carrier unit 2 and a long bar feeding unit 3 respectively disposed on the transfer trolley 1.
Specifically, the material transferring vehicle 1 includes a vehicle frame 10 and casters 11 located at the bottom of the vehicle frame 10, wherein, in order to realize full automation, a rail type mode may be set, so that the material transferring vehicle 1 can move the taken long bar material to a designated machining center (or machine tool) along a rail. However, this is very easy to implement in the enterprise, and is also a conventional means (such as control of magnetic channel, etc.), and will not be explained here.
Referring to fig. 2 and 3, the long bar stock carrier unit 2 includes a truss 20 fixed on the frame 10 and extending along the length direction of the long bar stock B, and a support frame 21 located at one side of the truss 20 and forming a long bar stock carrying area, wherein two ends of the truss 20 extend out of two sides of the frame 10 and have a length greater than that of the long bar stock B.
The supporting frame 21 comprises a frame base 210 fixed on the frame 10 and having a feeding end and a discharging end, a baffle 211 arranged at the discharging end of the frame base 210, and a gate assembly 212 movably arranged on the truss 20 and capable of opening or closing an unloading opening formed by the baffle 211 and the discharging end of the frame base 210, wherein the feeding end of the frame base 210 is butted with an unloading surface of the long rod material distribution device, and after the unloading opening is opened by the gate assembly 212, long rod materials B are unloaded from the unloading opening one by one to form a long rod material bearing area.
That is, the opening and closing of the discharge port in this example is determined by the size of the opening (also referred to as discharge port) of the gate assembly 212, and once the width of the opening is greater than or equal to the outer diameter of the long billet B, the discharge port is in an open state.
Meanwhile, in the embodiment, in order to realize two technical purposes of discharging one by one and preventing material blockage, two discharging procedures are adopted, and the method is specifically implemented as follows.
The upper surface of the frame base 210 is formed with a bearing surface extending from the outside of the transfer cart to the inside from top to bottom, wherein the bearing surface is connected with the unloading surface from the upper end, and the long rod material freely rolling down from the unloading surface rolls to the unloading opening at the lower part along the bearing surface for stacking.
Specifically, the frame base 210 includes a first frame body a and a second frame body b which are located on two opposite sides of the length direction of the truss 20 and are arranged on the frame 10, the first frame body a and the second frame body b are symmetrically arranged and are respectively in a right trapezoid shape, wherein the right-angle sides corresponding to the trapezoid heights are fixedly arranged on the frame 10, the inclined sides are arranged upwards, and two inclined sides of the first frame body a and the second frame body b form a bearing surface. Thus, the structure can be greatly simplified and the self weight can be reduced.
The baffle 211 includes a first baffle c and a second baffle d, which are disposed in a one-to-one correspondence with the first frame a and the second frame b and disposed on the truss 20, wherein the first baffle c and the second baffle d are symmetrically disposed.
The gate assembly 212 includes a first gate e and a second gate f disposed at one side of the first frame a and the second frame b, and a first driver g and a second driver h for driving the first gate e and the second gate f to move, respectively, wherein the first gate e and the first driver g are in one group, the second gate f and the second driver h are in another group, and the two groups move symmetrically and synchronously.
Specifically, a first baffle plate c and a second baffle plate d are respectively positioned above the oblique sides of a first frame body a and a second frame body b, and a first discharge opening K1 is formed among the first baffle plate c, the first frame body a and a first gate e; a second discharge opening K2 is formed among the second baffle plate d, the second frame body b and the second gate f; the first discharge port K1 and the second discharge port K2 are symmetrically arranged and constitute the discharge port K. That is, the gate is also a part constituting the discharge port K as long as the movement of the gate allows the long bar stock to fall from the first discharge port K1 and the second discharge port K2.
The first baffle c is vertically arranged, a discharging space for a long rod to fall is formed between the lower end part of the first baffle c and the bevel edge of the first frame body a, the first gate e is positioned above the discharging space and horizontally arranged, and after the first gate e moves towards the feeding end part of the first frame body a horizontally, the first discharging opening K1 is opened.
The first gate e comprises a first gate seat e1 positioned on the truss 20, a first slide seat e2 horizontally arranged on the first gate seat e1 along the direction perpendicular to the length direction of the long bar B, a first supporting round rod e3 fixedly arranged on the first slide seat e2 and extending along the length direction of the first slide seat e2, wherein the first supporting bar e3 is circular in cross section, and the upper part of the circle protrudes upwards out of the first slide seat e2 and forms part of the first discharge opening K1, so that the contact area with the long bar B is small, and the opening and closing operation of the discharge opening K is facilitated, the first actuator g is used to push the first slide e2 to move on the first gate e1, when the first discharge port K1 is closed (as shown in connection with fig. 4), the long bar stock B is bridged on the first support rod e3, when the first discharge opening K1 is opened and the size of the gap formed is equal to the outer diameter of the long billet B (shown in connection with fig. 5), the long billet B rolls out of the first discharge opening K1.
According to the principle of symmetry, the second baffle d is also vertically arranged, a discharging space for a long rod to fall is formed between the lower end part of the second baffle d and the bevel edge of the second frame body b, the second gate f is positioned above the discharging space and horizontally arranged, and after the second gate f moves horizontally to the feeding end part of the second frame body b, the second discharging opening K2 is opened.
In this example, the first driver g and the second driver h have the same structure, are both telescopic rods, and have power of hydraulic pressure, electric power or pneumatic power.
The second gate f comprises a second gate seat f1 positioned on the truss 20, a second slide seat f2 horizontally arranged on the second gate seat f1 along the direction perpendicular to the length direction of the long bar B, a second supporting rod f3 fixedly arranged on the second slide seat f2 and extending along the length direction of the second slide seat f2, wherein the section of the second supporting rod f3 is circular, the upper part of the circular shape protrudes upwards out of the second slide seat f2 and forms a part of a second discharging opening K2, and a second driver h is used for pushing the second slide seat f2 to move on the second gate seat f 1.
That is, under the driving of the first driver g and the second driver h which move synchronously, the first discharge opening K1 and the second discharge opening K2 move synchronously, so that the discharge openings are opened, the width of the discharge openings is equal to the outer diameter of the long rod materials, and at this time, the long rod materials are discharged from the discharge openings one by one and form a first discharge unit.
In this application, when the uninstallation mouth was opened, if take place the unloading when not smooth, can also adjust the telescopic link small amplitude telescopic motion that makes a round trip for further opening and the closed motion of first gate e and second gate f, the long rod state of adjustment long rod bearing area makes the smooth unloading of long rod, promptly, reduces the phenomenon of putty and takes place.
It should be noted that, in this example, the height of the discharge opening is matched with the moving distance of the endless conveyor per unit time, that is, after the endless conveyor moves for every pitch groove distance, a long bar falls from the discharge opening, so that a batch of long bars falls one by one into each feeding groove passing below the discharge opening.
The baffle 211 further comprises a third baffle i and a fourth baffle j which are arranged on the truss and are respectively arranged in parallel with the inner end surfaces of the first frame body a and the second frame body b, wherein a third discharge opening K3 is formed between the third baffle i and the inner end surface of the first frame body a; a fourth discharge opening K4 is formed between the fourth baffle j and the inner end surface of the second frame body b, the third discharge opening K3 and the fourth discharge opening K4 are aligned to form a discharge passage X, and the width of the discharge passage X is 1.2 times of the outer diameter of the long rod. That is, the long rod material in this example is unloaded from the discharge port K to the discharge passage X, and then discharged from the bottom of the discharge passage X. The device has the advantages that on one hand, the accuracy of the falling position of the bar stock is high, and the bar stock can fall into the feeding groove below the bar stock accurately; on the other hand, when the material rod is clamped (mainly at the unloading port), the position and the state of the material rod are adjusted by the movement of the first gate and the second gate at the unloading port, so that the long rod material is smoothly unloaded, and meanwhile, only one material loading groove is unloaded to the lower part from the unloading channel at each time under the assistance of the unloading channel.
The long bar feeding unit 3 comprises an endless conveyor 30 arranged on the other side of the truss 20 and horizontally arranged on the frame 10, and a driving assembly 31 for driving the endless conveyor 30 to rotate, wherein the feeding end (right end) of the endless conveyor 30 is positioned below the unloading channel X, and the discharging end (left end) protrudes from the opposite side of the frame 10 corresponding to the support frame 21.
In this example, a plurality of feeding troughs 30a extending along the width direction of the endless conveyor belt are uniformly distributed on the circumferential surface of the endless conveyor belt 30, the feeding troughs 30a are matched with long bars to be fed, when a specified machine tool needs to be fed, the discharging end part of the endless conveyor belt 30 is inserted into the machine tool for feeding, after an unloading opening is opened, the long bars drop into the corresponding feeding troughs one by one through the unloading opening and the unloading channel, and are fed into the feeding center of the machine tool one by one from the discharging end part under the transmission of the endless conveyor belt.
Meanwhile, an upper trough 30a and a driving trough 30b which are recessed inwards from the surface are respectively arranged on the inner circumferential surface and the outer circumferential surface of the endless conveyor 30, wherein the upper trough 30a and the driving trough 30b are the same in shape and structure. Therefore, as long as the annular belt is adopted, the front surface and the back surface are universal, and the practical use and installation are very convenient.
In order to simplify the construction and to reduce the weight, the support is constructed in such a way that the frame bars are connected to one another.
In this example, there are two endless conveyors 30, and the two endless conveyors 30 are distributed between the first frame a and the second frame b in parallel and aligned along the length direction of the truss 20, and at the same time, the feeding end of the endless conveyor 30 extends to the lower part of the inclined plane; the discharge end extends outside the frame 10.
The two endless conveyors 30 move synchronously, the feeding troughs 30a on the two endless conveyors 30 are arranged in one-to-one correspondence, and each long bar B falling from the unloading channel X falls into the two feeding troughs 30a corresponding thereto, so that the long bar B is supported and transshipped and positioned.
Specifically, the driving assembly 31 includes a driving wheel 310 and a driven wheel 311 which are in matching engagement with the driving groove 30b of each endless transmission belt 30, a synchronizing shaft 312 for synchronously connecting the adjacent two driving wheels 310, and a driving motor 313 and a transmission member 314 for driving the synchronizing shaft 312 to rotate about its axis.
The transmission 314 may take the form of a pulley or gear mesh transmission and will not be described in detail herein.
Meanwhile, it is also a conventional means in the art to adjust the distance between the driving pulley 310 and the driven pulley 311 so as to tension the endless belt in consideration of the different load-bearing capacities of the endless transmission belt 30, and it will not be described in detail herein.
In this case, the number of the troughs 30a of the endless conveyor 30 on the upper surface is greater than the number of feeds required for each processing device, and the opening width of the discharge opening is equal to the outer diameter of the long bar to be fed. Thus, it is generally the case that a batch of material falls substantially onto the loading chute of the corresponding horizontal segment of the endless conveyor.
Meanwhile, it should be noted that, in this example, the height of the unloading port is matched with the moving distance of the endless conveyor in unit time, that is, after the endless conveyor moves for every pitch groove distance, a long bar falls from the unloading port, so that a batch of long bars falls into each feeding groove passing below the unloading port one by one.
In this example, in order to realize quantitative feeding (without manually counting) for each machine tool, the following two methods can be adopted:
1) the automatic feeding mechanism also comprises a weighing mechanism (not shown in the figure, but not difficult to think) which is arranged on the transfer trolley and used for weighing long bars loaded in each batch, when the weighing mechanism is communicated with the driving assembly, the weight reduced each time is the weight of one long bar, and when the reduced weight is equal to the total weight of the required feeding number, the driving assembly is switched to move in the reverse direction to return the long bars close to the output end part to the horizontal section of the endless conveyor belt. The purpose that sets up like this can realize the feed of the long bar of required radical of a batch, and unnecessary long bar returns endless conveyor's horizontal segment again simultaneously, makes things convenient for unnecessary long bar to remove like this, prevents that long bar from losing from endless conveyor discharge end portion.
Meanwhile, the applicant needs to supplement that once interruption occurs in the weighing process, which indicates that the unloading port may be blocked, one solution is to alarm; the other solution is that the telescopic rod moves back and forth in a small amplitude, so that the problem of blockage at the unloading port is automatically solved.
) The automatic feeding mechanism also comprises a counting mechanism communicated with the driving component, wherein the counting mechanism is used for counting the number of long bars transmitted out of the annular conveyor belt, when the number of the fed bars is equal to the number of the required fed bars, the driving component is switched to move in a reverse direction, and the long bars close to the output end part are returned to the horizontal section of the annular conveyor belt. Thus, redundant long bars can be conveniently moved, and the long bars are prevented from being lost from the discharge end part of the annular conveyor belt.
In 2), as to how to realize the statistics of the number of the long bars transmitted from the endless conveyor, a photoelectric sensor commonly used in the field can be adopted, when the photoelectric sensor senses that one long bar is discharged from the endless conveyor, the number of the long bars is counted, and when the accumulated number of the counts is equal to the number of the long bars needing to be fed, the driving assembly is switched to move in the reverse direction, and the long bars close to the output end are sent back to the horizontal section of the endless conveyor. Or according to the time, the reason is simple, because the moving speed of the endless conveyor belt is stable, a sensor is arranged at the output end, once a long bar material is discharged, the timing is started, and after the set time, the discharging is stopped and the reverse rotation is carried out, so that the feeding can be quantitatively finished.
Similarly, once interruption occurs in the counting process, the unloading port is probably blocked, and one solution is alarm; the other solution is that the telescopic rod moves back and forth in a small amplitude, so that the problem of blockage at the unloading port is automatically solved.
In the embodiment, the two means are combined, so that mutual authentication is performed between the two means, and feeding is completed more accurately.
Meanwhile, baffle plate assemblies 4 extending in the conveying direction of the long rod material are provided at both ends of the truss 20, wherein the baffle plate assemblies 4 at both ends are symmetrically provided.
Specifically, the baffle plate assembly 4 includes a sealing plate 40 disposed perpendicular to the girder 20, and guide flanges 41 bent inward from both end portions of the sealing plate 40. In this embodiment, the baffle plate assembly 4 is mainly used to prevent sudden stop during the long bar material transferring process, which may cause the possibility of unexpected transportation due to the rush out of the feeding chute. Meanwhile, under the action of the guide folding edge 41, the long rods which are staggered conveniently can be smoothly ejected into the long rod bearing area.
In summary, the implementation process of this embodiment is as follows:
a) moving the transfer skip to the side where the discharging surface of the long bar material distribution device is located, correspondingly inserting the first frame body and the second frame body below the discharging surface, enabling the discharging surface to be in butt joint with the inclined surface, and enabling the long bars to freely roll to a long bar material bearing area with a closed discharging opening when the long bar material distribution device discharges materials in batches;
b) after material taking is finished, moving the material transferring trolley to the machine tool, butting the discharge end part of the annular conveyor belt with the feeding material of the machine tool, opening an unloading opening and operating the annular conveyor belt, wherein the long bars roll from the unloading opening one by one into a feeding groove passing through the lower part of the unloading opening in sequence, and then the long bars are conveyed to the machine tool one by one under the operation of the annular conveyor belt;
c) through the double combination of weighing and counting, after the feeding number of the annular conveyor belt is determined, the annular conveyor belt reversely runs, and redundant long bars are transferred to a feeding port of a next machine tool or directly fed back to a long bar stacking area, so that the automatic feeding process of the long bars is completed.
Therefore, this application adopts batch material loading, that does not need the manual work to count, the long bar is removed to the manual work, then quantitatively send long bar to machining center through the delivery vehicle, and under the motion of the last silo of endless conveyor, each long bar that unloads from the uninstallation mouth falls into the last silo through unloading the below in proper order, and carry out the material loading to the pan feeding tip of lathe, simultaneously, once quantity or weight reach standard after, stop the feed and reverse rotation endless conveyor, move remaining long bar to the horizontal segment of endless conveyor's top, then transfer remaining long bar to the lathe of other required materials or directly transport back and roll to the pile district, so, through batching and continuous batch material supply after, can increase substantially the material loading efficiency of long bar, and more laborsaving, difficult mistake.
The present invention has been described in detail, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and to implement the same, and the protection scope of the present invention should not be limited thereby, and all equivalent changes or modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.

Claims (10)

1. The utility model provides an automatic feeding mechanism of long rod material which characterized in that: it includes:
transferring a skip car;
the long bar stock carrier unit comprises a truss which is fixed on the transfer trolley and extends along the length direction of the long bar stock, a support frame which is positioned on one side of the truss and forms a long bar stock bearing area, wherein two end parts of the truss extend out of two sides of the transfer trolley, and the length of the truss is greater than that of the long bar stock;
the long bar feeding unit comprises an annular conveyor belt and a driving assembly, the annular conveyor belt is arranged on the other side of the truss and horizontally arranged on the transfer trolley, the driving assembly drives the annular conveyor belt to rotate, the feeding end part of the annular conveyor belt is positioned below the unloading opening, and the discharging end part of the annular conveyor belt protrudes out of the opposite side of the transfer trolley corresponding to the support frame; annular conveyer circumference surface evenly distributed have along many material loading groove that annular conveyer width direction extends, material loading groove and the long rod material phase-match of waiting to feed in, when the material loading, the uninstallation mouth is opened, and long rod material is one by one from the unloading mouth whereabouts to the process in the material loading groove of uninstallation mouth below to progressively convey to machining center, realize long rod material and one by one the material loading.
2. An automatic feeding mechanism of long bars according to claim 1, characterized in that: the upper surface of the frame seat is provided with a bearing surface which extends from the outer side of the material transferring vehicle to the inner side from top to bottom, wherein the bearing surface is connected with the unloading surface from the upper end part, and long bars which freely roll down from the unloading surface roll to the unloading opening at the lower part along the bearing surface to be stacked.
3. An automatic feeding mechanism of long bars according to claim 2, characterized in that: the mount pad including being located the relative both sides of truss length direction and setting are in move first framework and second framework on the skip that moves, first framework with second framework symmetry sets up, and is right trapezoid respectively, wherein from the fixed setting in right-angle side that trapezoidal height corresponds on moving the skip, the hypotenuse sets up, just first framework with two hypotenuses of second framework form the loading end.
4. An automatic feeding mechanism of long bars according to claim 3, characterized in that: the gate assembly comprises a first gate and a second gate which are arranged on one side part of the first frame body and the second frame body, and a first driver and a second driver which respectively drive the first gate and the second gate to move, wherein the first gate and the second gate are respectively positioned above the bevel edges of the first frame body and the second frame body, and a first discharge opening is formed among the first gate, the first frame body and the first gate; a second discharge opening is formed among the second baffle, the second frame body and the second gate; the first discharge opening and the second discharge opening are symmetrically arranged and form the discharge opening.
5. An automatic feeding mechanism of long bars according to claim 4, characterized in that: the first baffle is vertically arranged, and a discharging space for a long bar to fall is formed between the lower end part of the first baffle and the bevel edge of the first frame body; the first gate is positioned above the side of the discharge space and horizontally arranged, wherein when the first gate horizontally moves towards the feeding end part of the first frame body, the first discharge opening is opened.
6. An automatic feeding mechanism of long bars according to claim 4, characterized in that: the breast board also comprises a third baffle and a fourth baffle which are arranged on the truss and are respectively arranged in parallel with the inner end parts of the first frame body and the second frame body, wherein a third discharge opening is formed between the third baffle and the inner end surface of the first frame body; and a fourth discharge opening is formed between the fourth baffle and the inner end face of the second frame body, the third discharge opening and the fourth discharge opening are aligned to form an unloading channel, the width of the unloading channel is 1-1.2 times of the outer diameter of the long bar, and the feeding end part of the annular conveyor belt is positioned below the unloading channel.
7. An automatic feeding mechanism of long bars according to claim 1, characterized in that: the driving assembly is used for driving two or more annular conveyor belts to synchronously rotate.
8. An automatic feeding mechanism of long bars according to claim 7, characterized in that: and the inner side surface of the annular conveyor belt is also provided with driving grooves which are in one-to-one correspondence with the feeding grooves, wherein the driving grooves have the same structure as the feeding grooves.
9. An automatic feeding mechanism of long bars according to claim 1, characterized in that: the automatic feeding mechanism further comprises a weighing mechanism which is arranged on the transfer trolley and used for weighing long bars loaded in each batch, wherein the weighing mechanism is communicated with the driving assembly, the weight of each long bar is reduced every time during feeding, when the reduced weight is equal to the total weight of the required feeding number, the unloading opening is closed, the driving assembly is switched to move in a reverse direction, and the long bars close to the output end are fed back to the horizontal section of the annular conveyor belt.
10. An automatic feeding mechanism of long bars according to claim 1, characterized in that: the automatic feeding mechanism further comprises a counting mechanism communicated with the driving assembly, wherein the counting mechanism is used for counting the number of long bars transmitted out of the annular conveyor belt, when the number of the fed bars is equal to the number of the required bars, the driving assembly is switched to move in a reverse direction, and the long bars close to the output end are sent back to the horizontal section of the annular conveyor belt.
CN201921634293.3U 2019-09-27 2019-09-27 Automatic feeding mechanism for long bars Active CN210593936U (en)

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CN201921634293.3U CN210593936U (en) 2019-09-27 2019-09-27 Automatic feeding mechanism for long bars

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921634293.3U CN210593936U (en) 2019-09-27 2019-09-27 Automatic feeding mechanism for long bars

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112958459A (en) * 2021-04-19 2021-06-15 山东威博锐智能装备有限公司 Automatic screening and feeding mechanism and using method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112958459A (en) * 2021-04-19 2021-06-15 山东威博锐智能装备有限公司 Automatic screening and feeding mechanism and using method
CN112958459B (en) * 2021-04-19 2023-07-14 山东威博锐智能装备有限公司 Automatic screening and feeding mechanism and using method

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