CN210586068U

CN210586068U - Metal parts sprays washing device

Info

Publication number: CN210586068U
Application number: CN201920879087.2U
Authority: CN
Inventors: 林盛
Original assignee: Anhui Ningguo Lisheng Automobile Electrical Appliance Co ltd
Current assignee: Anhui Ningguo Lisheng Automobile Electrical Appliance Co ltd
Priority date: 2019-06-12
Filing date: 2019-06-12
Publication date: 2020-05-22
Anticipated expiration: 2029-06-12

Abstract

The utility model discloses a metal part spraying and washing device, which comprises two groups of spraying pipelines and a wastewater collecting pool, wherein the two groups of spraying pipelines are respectively arranged on a left wall and a right wall, a track is erected between the left wall and the right wall, the lower end of a pulley inside the track is welded with a connecting seat, and the lower end of the connecting seat is provided with a part hoisting mechanism; the waste water collecting tank is buried on the ground between the left wall and the right wall, a high water level sensor and a low water level sensor are arranged on the inner wall of the waste water collecting tank, a suction pipe is further arranged at the bottom of the waste water collecting tank, the outside of the suction pipe is sequentially communicated with a suction pump and a drain pipe, and the drain pipe is communicated with the waste water recovering tank; the utility model solves the problems of limited spray washing range, washing dead angle and unsatisfactory washing effect; and the problem that the cleaned waste water can overflow out of the ground frequently and is not beneficial to the factory environment is solved.

Description

Metal parts sprays washing device

Technical Field

The utility model relates to an automobile manufacturing field specifically is a metal parts sprays washing unit.

Background

Along with the automobile entering thousands of households, the automobile is gradually becoming a part of the life of people, and the life state of people is being influenced. The metal part is an indispensable component in the field of automobile production and manufacturing, sundries such as residual sand and oil stains are often attached to the outer surface or the inner cavity surface of the metal part, and therefore spraying and washing are usually needed after the metal part is processed and manufactured, and the influence of the pollutants such as the residual sand and the oil stains on the quality of the metal part can be effectively avoided.

The spraying and water washing device in the prior art still has many defects, such as: the spraying and water washing range is limited, washing dead angles exist, and the washing effect is not ideal; the cleaned waste water often overflows out of the ground, which is not beneficial to the environment of a factory building; water resources cannot be reused, and enterprise cost is high; the spraying and water washing of metal parts by one streamline can not be realized, and the efficiency is low.

Based on this, the utility model designs and specifically designed a metal parts sprays washing device to solve above-mentioned problem.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a metal parts sprays washing unit to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a metal part spraying and washing device comprises two groups of spraying pipelines and a waste water collecting pool, wherein the two groups of spraying pipelines are respectively installed on a left wall and a right wall, a track is erected between the left wall and the right wall, a connecting seat is welded at the lower end of a pulley in the track, and a part hoisting mechanism is arranged at the lower end of the connecting seat;

the spraying pipeline comprises two parallel-arranged water distribution pipes and a vertically-arranged main water pipe, two ends of the main water pipe are respectively communicated with the water distribution pipes, the middle section of the main water pipe is communicated with a water delivery hose, the outer wall of the water distribution pipe is communicated with a plurality of spraying heads, a connecting rod is welded at the top end of the spraying pipeline and is sleeved on the inner wall of a fixing sleeve, a limiting plate is welded on the outer wall of the connecting rod, a pressing plate is welded at the top end of the connecting rod, a reset spring sleeved on the outer wall of the connecting rod is further arranged between the lower surface of the pressing plate and the upper surface of the fixing sleeve, a cam is abutted to the upper surface of the pressing plate, and the rear surface of the cam is fixed with a rotating shaft of a driving motor;

the waste water collecting tank is buried in the left side wall with ground between the right side wall, the inner wall of waste water collecting tank is equipped with high level sensor and low level sensor, the bottom of waste water collecting tank still is equipped with the suction tube, the suction tube outside communicates in proper order has suction pump and drain pipe, the drain pipe is linked together with the waste water recovery pond.

Preferably, the water delivery hose passes the wall and is linked together with water pump and inlet tube in proper order, the end of intaking of inlet tube is equipped with two branch pipes, and one of them branch pipe stretch into to inside the waste water recovery pond, another branch pipe stretch into to inside the cistern, and all be equipped with the valve on two branch pipes.

Preferably, the inner wall of the wastewater recovery tank is provided with a filter screen, and the right side wall of the wastewater recovery tank is communicated with a sewage discharge pipe.

Preferably, the signal output ends of the high water level sensor and the low water level sensor are electrically connected with an external control system, and the output ends of the control system are respectively electrically connected with the driving motor, the suction pump and the water pump.

Preferably, the water dividing pipe and the main water pipe are both made of rustproof metal materials, the height of the main water pipe is 50-80 cm, and the number of the spray headers communicated with the water dividing pipe is 2-5.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses in, make driving motor circular telegram back through control system, driving motor can drive the cam and rotate, because the cam be a component that has curve profile and the lower surface and the clamp plate looks butt of cam, thereby can be to clamp plate conveying power reunion reset spring's elastic action, thereby enable the clamp plate reciprocal linear motion from top to bottom, the below of clamp plate is connected with the shower pipe through the connecting rod, the shower pipe is inside including the shower head, thereby further enable the shower head straight-line motion that comes and goes from top to bottom, be favorable to improving the spraying washing scope to metal parts, the cleaning performance has also been improved.

2. In the utility model, the inner wall of the wastewater collecting tank is provided with the high water level sensor and the low water level sensor, when the water level of the wastewater is higher than the high water level sensor, the high water level sensor can transmit signals to the control system, and the further control system can switch on the suction pump and continuously pump the wastewater into the wastewater recovery tank, thereby preventing the wastewater from overflowing out of the wastewater collecting tank; when the water level drops to the low water level sensor, the low water level sensor can transmit signals to the control system, and the control system can further disconnect the power supply of the suction pump, so that the phenomenon that the suction pump is vacuumed due to too low water level can be prevented.

3. The utility model discloses in, the inner wall of wastewater recovery pond is equipped with the filter screen, and inside a branch pipe of inlet tube end of intaking also stretched into wastewater recovery pond, and the mouth of pipe of branch pipe was located the filter screen top to can filter waste water and recycle, practiced thrift the water resource, also reduced enterprise manufacturing cost simultaneously.

4. The utility model discloses in, two sets of spray lines install respectively on left wall and right wall, erect the track between left wall and the right wall, and the welding of the inside coaster lower extreme of track has the connecting seat, and the lower extreme of connecting seat is equipped with spare part hoisting machine and constructs, through track and hoisting machine construct the transportation to metal spare part, can realize spraying the washing to metal spare part in succession, has not only improved the cleaning efficiency, has also alleviateed staff's intensity of labour.

Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of a part of the structure of the present invention;

FIG. 3 is a schematic view of the wastewater collection tank of the present invention;

FIG. 4 is a schematic circuit diagram of a middle distributor element according to the present invention;

in the drawings, the components represented by the respective reference numerals are listed below:

1-a spray pipeline, 101-a water diversion pipe, 102-a main water pipe, 103-a water delivery hose, 104-a spray head, 105-a connecting rod, 106-a fixing sleeve, 107-a limiting plate, 108-a pressing plate, 109-a return spring, 110-a cam, 111-a driving motor, 2-a waste water collecting tank, 3-a track, 4-a left wall, 5-a right wall, 6-a connecting seat, 7-a part hoisting mechanism, 8-a high water level sensor, 9-a low water level sensor, 10-a suction pipe, 11-a suction pump, 12-a drain pipe, 13-a waste water recycling tank, 14-a water pump, 15-a water inlet pipe, 16-a water storage tank, 17-a filter screen and 18-a drain pipe.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution:

a metal part spraying and washing device comprises two groups of spraying pipelines 1 and a waste water collecting pool 2, wherein the two groups of spraying pipelines 1 are respectively installed on a left wall 4 and a right wall 5, a track 3 is erected between the left wall 4 and the right wall 5, a connecting seat 6 is welded at the lower end of a pulley in the track 3, a part hoisting mechanism 7 is arranged at the lower end of the connecting seat 6, and the metal parts are transported through the track 3 and the hoisting mechanism 7, so that the metal parts can be continuously sprayed and washed, the washing efficiency is improved, and the labor intensity of workers is reduced;

the spray pipeline 1 comprises two parallel water distribution pipes 101 and a vertically arranged main water pipe 102, two ends of the main water pipe 102 are respectively communicated with the water distribution pipes 101, the middle section of the main water pipe 102 is communicated with a water delivery hose 103, the outer wall of the water distribution pipe 101 is communicated with a plurality of spray heads 104, the top end of the spray pipeline 1 is welded with a connecting rod 105, the connecting rod 105 is sleeved on the inner wall of a fixing sleeve 106, the outer wall of the connecting rod 105 is welded with a limiting plate 107, the top end of the connecting rod 105 is welded with a pressing plate 108, a reset spring 109 sleeved on the outer wall of the connecting rod 105 is arranged between the lower surface of the pressing plate 108 and the upper surface of the fixing sleeve 106, the upper surface of the pressing plate 108 is abutted to a cam 110, and the rear;

waste water collecting tank 2 buries the ground between left wall 4 and right wall 5, and waste water collecting tank 2's inner wall is equipped with high level sensor 8 and low level sensor 9, and waste water collecting tank 2's bottom still is equipped with suction tube 10, and suction tube 10 outside communicates in proper order has suction pump 11 and drain pipe 12, and drain pipe 12 is linked together with waste water recovery pond 13.

As a further improvement of the scheme, the water delivery hose 103 penetrates through the wall surface and is sequentially communicated with the water pump 14 and the water inlet pipe 15, the water inlet end of the water inlet pipe 15 is provided with two branch pipes, one branch pipe extends into the waste water recovery tank 13, the other branch pipe extends into the reservoir 16, and valves are arranged on the two branch pipes.

As a further improvement of the above scheme, the inner wall of the wastewater recovery tank 13 is provided with a filter screen 17, and the filter screen 17 can filter wastewater, so that water resources are saved, and meanwhile, the production cost of enterprises is also reduced; the right side wall of the waste water recovery tank 13 is communicated with a sewage discharge pipe 18, the filter screen 17 is connected with an external sewer, and the valve on the sewage discharge pipe 18 is opened to discharge waste water.

As a further improvement to the above scheme, the signal output terminals of the high water level sensor 8 and the low water level sensor 9 are electrically connected to an external control system, and the output terminals of the control system are electrically connected to the driving motor 111, the suction pump 11 and the water pump 14, respectively.

As a further improvement of the scheme, the water dividing pipes 101 and the main water pipes 102 are made of rustproof metal materials, the height of each main water pipe 102 is 50-80 cm, and the number of the spray headers 104 communicated with the single water dividing pipe 101 is 2-5.

One specific application of the embodiment is as follows: the hoisting mechanism 7 is provided with a plurality of rows of lifting hooks, metal parts can be hung on the lifting hooks in sequence, the metal parts can be placed in the middle of the left wall 4 and the right wall 5 under the conveying of the track 3 and stay for a few minutes, at the moment, the driving motor 111 and the water pump 14 are powered on and start to work through the control system, the water pump 14 can pump the water filtered by the wastewater recovery tank 13 and the water in the reservoir 16 to the water delivery hose 103 through two branch pipes and a water inlet pipe 15, wherein the two branch pipes are provided with valves and can also be independently pumped, and the pumped water is finally sprayed to the outer surface of the metal parts by the spray header 104, so that the spraying and washing are realized; the driving motor 111 can drive the cam 110 to rotate, the cam 110 is a component with a curved profile, and the lower surface of the cam 110 is abutted to the pressing plate 108, so that power can be transmitted to the pressing plate 108 and then combined with the elastic action of the return spring 109, the pressing plate 108 can move linearly up and down in a reciprocating manner, the lower part of the pressing plate 108 is connected with the spraying pipeline 1 through the connecting rod 105, the spraying head 104 can further move linearly up and down in a reciprocating manner, the spraying water washing range of metal parts can be improved, and the cleaning effect is also improved.

In addition, the inner wall of the waste water collecting pool 2 is provided with a high water level sensor 8 and a low water level sensor 9, when the water level of the waste water is higher than the high water level sensor 8, the high water level sensor 8 can transmit signals to a control system, and the control system can further enable a suction pump 11 to be powered on and continuously pump the waste water to a waste water recycling pool 13, so that the waste water can be prevented from overflowing out of the waste water collecting pool 13; when the water level drops to the low water level sensor 9, the low water level sensor 9 can also transmit a signal to the control system, and the control system can further disconnect the power supply of the suction pump 11, so that the phenomenon that the suction pump 11 is sucked in an empty mode due to the fact that the water level is too low can be prevented;

in the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A metal part spraying and washing device comprises two groups of spraying pipelines (1) and a wastewater collecting pool (2), and is characterized in that the two groups of spraying pipelines (1) are respectively installed on a left wall (4) and a right wall (5), a track (3) is erected between the left wall (4) and the right wall (5), a connecting seat (6) is welded at the lower end of a pulley inside the track (3), and a part hoisting mechanism (7) is arranged at the lower end of the connecting seat (6);

wherein, spray pipe (1) includes distributive pipe (101) of two parallel arrangement and main water pipe (102) of a vertical setting, just main water pipe (102) both ends separately with distributive pipe (101) are linked together, the middle section position intercommunication of main water pipe (102) has water delivery hose (103), the outer wall intercommunication of distributive pipe (101) has a plurality of shower head (104), the top welding of spray pipe (1) has connecting rod (105), the inner wall of fixed cover (106) is located to connecting rod (105) cover, the outer wall welding of connecting rod (105) has limiting plate (107), the top welding of connecting rod (105) has clamp plate (108), is located clamp plate (108) lower surface with still be equipped with the cover between fixed cover (106) upper surface and locate the reset spring (109) of connecting rod (105) outer wall, the upper surface butt of clamp plate (108) has cam (110), the rear surface of the cam (110) is fixed with a rotating shaft of a driving motor (111);

waste water collection pond (2) bury in left side wall (4) with ground between right side wall (5), the inner wall of waste water collection pond (2) is equipped with high level sensor (8) and low level sensor (9), the bottom of waste water collection pond (2) still is equipped with suction tube (10), suction tube (10) outside intercommunication has suction pump (11) and drain pipe (12) in proper order, drain pipe (12) are linked together with waste water recovery pond (13).

2. The metal part spray rinsing device according to claim 1, wherein: water delivery hose (103) pass the wall and be linked together with water pump (14) and inlet tube (15) in proper order, the end of intaking of inlet tube (15) is equipped with two branch pipes, and one of them branch pipe stretches into to inside waste water recovery pond (13), inside another branch pipe stretches into cistern (16), and all is equipped with the valve on two branch pipes.

3. The metal part spray rinsing device according to claim 1, wherein: the inner wall of the wastewater recovery tank (13) is provided with a filter screen (17), and the right side wall of the wastewater recovery tank (13) is communicated with a sewage discharge pipe (18).

4. The metal part spray rinsing device according to claim 2, wherein: the signal output ends of the high water level sensor (8) and the low water level sensor (9) are electrically connected with an external control system, and the output ends of the control system are respectively electrically connected with the driving motor (111), the suction pump (11) and the water pump (14).

5. The metal part spray rinsing device according to claim 1, wherein: the water diversion pipe (101) and the main water pipe (102) are both made of rustproof metal materials, the height of the main water pipe (102) is 50-80 cm, and the number of the spray headers (104) communicated with the water diversion pipe (101) is 2-5.