CN210575797U - A moving contact connection structure of a molded case circuit breaker - Google Patents

A moving contact connection structure of a molded case circuit breaker Download PDF

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CN210575797U
CN210575797U CN201921586435.3U CN201921586435U CN210575797U CN 210575797 U CN210575797 U CN 210575797U CN 201921586435 U CN201921586435 U CN 201921586435U CN 210575797 U CN210575797 U CN 210575797U
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contact
pressure plate
mounting
hole
moving contact
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周汉勤
向孝平
朱世嘉
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Liangxin Electrical Appliances Haiyan Co ltd
Shanghai Liangxin Electrical Co Ltd
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Liangxin Electrical Appliances Haiyan Co ltd
Shanghai Liangxin Electrical Co Ltd
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Abstract

一种塑壳断路器的动触头连接结构,其特征在于:包括转轴(1)、触头压簧(2)、动触头(3)、动触头安装销(4)、压板安装限位销(5)和触头压板(6),该连接结构减少零件种类和零件数量,改变触头压簧与压板的接触形式,提高其运动的稳定性,增强动触头运动的可靠性。

Figure 201921586435

A moving contact connection structure of a molded case circuit breaker is characterized by comprising a rotating shaft (1), a contact pressure spring (2), a moving contact (3), a moving contact mounting pin (4), a pressure plate mounting limit The position pin (5) and the contact pressure plate (6), the connection structure reduces the type and number of parts, changes the contact form of the contact pressure spring and the pressure plate, improves the stability of its movement, and enhances the reliability of the movement of the moving contact.

Figure 201921586435

Description

一种塑壳断路器的动触头连接结构A moving contact connection structure of a molded case circuit breaker

技术领域technical field

本实用新型属于低压电器设备技术领域,具体讲就是涉及一种塑壳断路器的动触头连接结构。The utility model belongs to the technical field of low-voltage electrical equipment, in particular to a moving contact connecting structure of a molded case circuit breaker.

背景技术Background technique

塑壳断路器是一种低压电路保护装置,具有过载、短路和欠电压保护功能。断路器的种类繁多,其中塑壳断路器比较常用,外壳采用塑料绝缘体,用来隔离与导体之间以及接地金属部分。当电流超过设定值时,塑壳断路器能够自动切断电流,起到保护负载的作用。塑壳断路器的单断点是当今塑壳断路器产品使用最多的形式,触头模块部分作为塑壳断路器重要的组成部分受到了非常大的重视,其中动触头的连接装置的可靠性及良好的可装配性越来越受重视。但是现有市场上常见的触头模块存在以下几个方面的缺陷:第一方面,如附图9 所示,分断试验时容易失效,失效模式为试后不通电,失效原因为触头弹簧脱落,触头无终压力所致,动触头连接结构,由转轴、触头压簧、动触头、动触头安装销、压板安装销、压板限位销、触头压板、垫圈、挡圈等组成。所述动触头的前端从所述转轴上的过孔穿出,所述动触头的后端上方设有动触头安装销安装圆孔,下方设有压板安装限位销安装孔,压板限位销与压板安装限位销安装孔铆接一起,所述触头压板上设有压板安装圆孔,转轴下方设有压板安装销过孔,所述的压板安装销穿过所述的转轴压板安装销过孔和所述的压板安装圆孔。所述转轴内侧壁腔上设有动触头安装销安装槽和垫圈安装槽,所述动触头安装销两端有挡圈安装槽,两端穿出所述的动触头安装销安装圆孔和垫圈置于所述动触头安装销安装槽,垫圈置于所述垫圈安装槽,挡圈卡入所述动触头安装销两侧的挡圈安装槽中,所述转轴内侧腔前端设有触头压簧安装孔槽,触头压簧一端安装在所述触头压簧安装孔槽中,另外一端套在所述压板对应面上的凸台上且触头压簧端面顶住所述触头压板对应面。当发生短路电流故障时,动触头由于受到电动斥力以动触头安装销为旋转中心向上逆时针旋转,限位销推动压板给触头压簧施加压力,压簧压缩储能,由于压板与触头压簧配合特征为一直面和一斜面,触头压簧容易沿着斜面方向脱落。第二方面,压板限位销推动压板时,应该是压在压板的平面上,但在极端情况下,有可能作用到斜面上,导致压簧不能正常工作。第三方面,涉及零件多且需要多道安装工序,触头压簧一端安装在转轴圆柱槽中,然后压板销穿过转轴安装孔和压板安装孔,动触头安装销穿过垫圈圆孔及动触头圆孔安装到转轴U形槽中,然后安装挡圈到压板限位销槽中,整个过程装配难度大且复杂。Molded case circuit breaker is a low-voltage circuit protection device with overload, short circuit and undervoltage protection functions. There are many types of circuit breakers, among which molded case circuit breakers are more commonly used. When the current exceeds the set value, the molded case circuit breaker can automatically cut off the current to protect the load. The single breakpoint of the molded case circuit breaker is the most used form of the molded case circuit breaker products today. The contact module part, as an important part of the molded case circuit breaker, has received great attention. Among them, the reliability of the connecting device of the moving contact And good assemblability is getting more and more attention. However, the common contact modules on the market have the following defects: firstly, as shown in Figure 9, it is easy to fail during the breaking test, the failure mode is no electricity after the test, and the failure reason is that the contact spring falls off , The contact has no final pressure. The moving contact connection structure consists of the rotating shaft, the contact pressure spring, the moving contact, the moving contact mounting pin, the pressure plate mounting pin, the pressure plate limit pin, the contact pressure plate, the washer, and the retaining ring. etc. composition. The front end of the movable contact protrudes from the through hole on the rotating shaft, the rear end of the movable contact is provided with a circular hole for the installation of the movable contact mounting pin, and the lower part is provided with a mounting hole for the limit pin of the pressure plate. The limit pin is riveted with the pressure plate installation limit pin installation hole, the contact pressure plate is provided with a pressure plate installation round hole, and the pressure plate installation pin through hole is arranged under the rotating shaft, and the pressure plate installation pin passes through the rotating shaft pressure plate Mounting pin through holes and the described pressure plate mounting round holes. The inner side wall cavity of the rotating shaft is provided with a moving contact mounting pin mounting groove and a washer mounting groove, both ends of the moving contact mounting pin are provided with retaining ring mounting grooves, and both ends pass through the moving contact mounting pin mounting circle. The hole and the washer are placed in the movable contact mounting pin mounting groove, the washer is placed in the washer mounting groove, the retaining ring is inserted into the retaining ring mounting groove on both sides of the movable contact mounting pin, and the front end of the inner cavity of the rotating shaft There is a contact pressure spring installation hole groove, one end of the contact pressure spring is installed in the contact pressure spring installation hole groove, the other end is sleeved on the boss on the corresponding surface of the pressure plate, and the end face of the contact pressure spring is against the contact pressure spring. The contact pressing plate corresponds to the surface. When a short-circuit current fault occurs, the moving contact rotates up and counterclockwise with the moving contact mounting pin as the center of rotation due to the electric repulsion, and the limit pin pushes the pressure plate to apply pressure to the contact pressure spring, and the pressure spring compresses and stores energy. The mating feature of the contact pressure spring is a straight surface and an inclined surface, and the contact pressure spring is easy to fall off along the direction of the inclined surface. In the second aspect, when the pressure plate limit pin pushes the pressure plate, it should be pressed on the plane of the pressure plate, but in extreme cases, it may act on the inclined surface, causing the pressure spring to not work properly. In the third aspect, it involves many parts and requires multiple installation procedures. One end of the contact pressure spring is installed in the cylindrical groove of the rotating shaft, and then the pressure plate pin passes through the rotating shaft installation hole and the pressure plate installation hole, and the movable contact installation pin passes through the washer round hole and The circular hole of the movable contact is installed into the U-shaped groove of the rotating shaft, and then the retaining ring is installed into the limit pin groove of the pressure plate. The whole process of assembly is difficult and complicated.

实用新型内容Utility model content

本实用新型的目的就是针对上述现有的动触头安装难度大,结构复杂,安装稳定性差的技术缺陷,提供一种塑壳断路器的动触头连接结构,减少零件种类和零件数量,改变触头压簧与压板的接触形式,提高其运动的稳定性,增强动触头运动的可靠性。The purpose of the present utility model is to provide a moving contact connection structure of a molded case circuit breaker in view of the above-mentioned technical defects of the existing moving contacts being difficult to install, complex in structure and poor in installation stability, reducing the types and number of parts, changing the The contact form between the contact pressure spring and the pressure plate improves the stability of its movement and enhances the reliability of the movement of the moving contact.

技术方案Technical solutions

为了实现上述技术目的,本实用新型提供的一种塑壳断路器的动触头连接结构,其特征在于:包括转轴、触头压簧、动触头、动触头安装销、压板安装限位销和触头压板,所述动触头的前端从所述转轴上的过孔穿出,所述动触头的后端上方设有动触头安装销安装圆孔,下方设有压板安装限位销安装孔,所述触头压板上设有压板安装限位销限位孔,所述压板安装限位销穿过所述压板安装限位销限位孔和压板安装限位销安装孔使所述触头压板安装在动触头后端,所述转轴内侧腔壁上设有动触头安装销安装槽,所述动触头安装销的两端穿出所述动触头安装销安装圆孔置于所述动触头安装销安装槽中,所述转轴内侧腔前端设有触头压簧安装孔槽,触头压簧一端安装在所述触头压簧安装孔槽中,另一端顶住所述触头压板的对应面,压板安装限位销顶住触头压板的垂直面。In order to achieve the above technical purpose, the utility model provides a moving contact connection structure of a molded case circuit breaker, which is characterized in that it includes a rotating shaft, a contact pressure spring, a moving contact, a moving contact mounting pin, and a pressure plate mounting limit pin and contact pressure plate, the front end of the movable contact protrudes from the through hole on the rotating shaft, the rear end of the movable contact is provided with a circular hole for the installation of the movable contact mounting pin, and the lower part is provided with a pressure plate installation limit Position pin installation hole, the contact pressure plate is provided with a pressure plate installation limit pin limit hole, and the pressure plate installation limit pin passes through the pressure plate installation limit pin limit hole and the pressure plate installation limit pin installation hole to make The contact pressure plate is installed at the rear end of the movable contact, the inner cavity wall of the rotating shaft is provided with a movable contact installation pin installation groove, and the two ends of the movable contact installation pin pass through the movable contact installation pin for installation The circular hole is placed in the movable contact mounting pin mounting groove, the front end of the inner cavity of the rotating shaft is provided with a contact pressure spring mounting hole groove, one end of the contact pressure spring is installed in the contact pressure spring mounting hole groove, and the other side is installed in the contact pressure spring mounting hole groove. One end bears against the corresponding surface of the contact pressure plate, and the pressure plate installation limit pin bears against the vertical surface of the contact pressure plate.

作为优选地,所述动触头从所述转轴上的过孔穿出的前端上设有动触点。Preferably, a movable contact is provided on the front end of the movable contact passing through the through hole on the rotating shaft.

作为优选地,所述转轴上的动触头安装销安装槽为U形槽,U形槽开口方向朝下。Preferably, the movable contact mounting pin mounting groove on the rotating shaft is a U-shaped groove, and the opening direction of the U-shaped groove is downward.

作为优选地,所述压板安装限位销限位孔为U形孔。Preferably, the limit hole for the limit pin for installing the pressure plate is a U-shaped hole.

作为优选地,所述触头压板与触头压簧的对应面为C形。Preferably, the corresponding surfaces of the contact pressure plate and the contact pressure spring are C-shaped.

进一步,所述触头压板的对应面上有圆柱凸台,触头压簧的另一端套在圆柱凸台上。Further, the corresponding surface of the contact pressure plate is provided with a cylindrical boss, and the other end of the contact pressure spring is sleeved on the cylindrical boss.

有益效果beneficial effect

本实用新型提供的一种塑壳断路器的动触头连接结构,采用的压板与触头弹簧配合形状呈C形替代之前开直面加斜面的结构,防止触头压簧脱落;压板限位销受压板安装限位销限位孔限位,使压板限位销在运动过程中始终作用在压板对应的垂直面上;同时,采用转轴、压板及压板销实现减少零件种类和零件数量的目的。The utility model provides a moving contact connection structure of a molded case circuit breaker, which adopts a C-shaped matching shape of the pressure plate and the contact spring to replace the previous structure with a straight face and an inclined surface, so as to prevent the contact pressure spring from falling off; the pressure plate limit pin The pressure plate is installed with the limit pin limit hole to limit the position, so that the pressure plate limit pin always acts on the vertical surface corresponding to the pressure plate during the movement process; at the same time, the use of the rotating shaft, the pressure plate and the pressure plate pin achieves the purpose of reducing the types of parts and the number of parts .

附图说明Description of drawings

附图1是本实用新型实施例的结构示意图。1 is a schematic structural diagram of an embodiment of the present invention.

附图2是本实用新型实施例的爆炸图。Figure 2 is an exploded view of an embodiment of the present invention.

附图3是本实用新型实施例中转轴结构示意图。3 is a schematic diagram of the structure of the rotating shaft in the embodiment of the present invention.

附图4是本实用新型实施例中动触头结构示意图。FIG. 4 is a schematic diagram of the structure of the movable contact in the embodiment of the present invention.

附图5是本实用新型实施例中触头压簧结构示意图。5 is a schematic diagram of the structure of the contact pressure spring in the embodiment of the present invention.

附图6是本实用新型实施例中动触头安装销结构示意图。6 is a schematic diagram of the structure of the movable contact mounting pin in the embodiment of the present invention.

附图7是本实用新型实施例中压板安装限位销结构示意图。FIG. 7 is a schematic diagram of the structure of the limit pin for the pressure plate installation in the embodiment of the present invention.

附图8a是本实用新型实施例中触头压板结构示意图一。Fig. 8a is a schematic diagram 1 of the structure of the contact pressure plate in the embodiment of the present invention.

附图8b是本实用新型实施例中触头压板结构示意图二。Figure 8b is a second schematic view of the structure of the contact pressure plate in the embodiment of the present invention.

附图9是现有动触头连接结构的分解结构示意图。FIG. 9 is a schematic diagram of an exploded structure of the existing moving contact connection structure.

具体实施方式Detailed ways

下面结合附图和实施例,对本实用新型做进一步说明。The utility model will be further described below in conjunction with the accompanying drawings and embodiments.

实施例Example

如附图1和2所示,一种塑壳断路器的动触头连接结构,包括转轴1、触头压簧2、动触头3、动触头安装销4、压板安装限位销5和触头压板6,所述动触头3的前端从所述转轴1上的过孔1a穿出,所述动触头3从所述转轴1上的过孔1a穿出的前端上设有动触点7。如附图4所示,所述动触头3的后端上方设有动触头安装销安装圆孔301,下方设有压板安装限位销安装孔302,如附图 8所示,所述触头压板6上设有压板安装限位销限位孔601,本实施例中,优选所述压板安装限位销限位孔601为U形孔。As shown in Figures 1 and 2, a moving contact connection structure of a molded case circuit breaker includes a rotating shaft 1, a contact pressure spring 2, a moving contact 3, a moving contact mounting pin 4, and a pressure plate mounting limit pin 5 and the contact pressure plate 6, the front end of the movable contact 3 protrudes from the through hole 1a on the rotating shaft 1, and the front end of the movable contact 3 passing through the through hole 1a on the rotating shaft 1 is provided with moving contact 7. As shown in FIG. 4 , the rear end of the movable contact 3 is provided with a movable contact mounting pin mounting hole 301 , and a pressure plate mounting limit pin mounting hole 302 is provided below. As shown in FIG. 8 , the The contact pressure plate 6 is provided with a limit hole 601 for the limit pin for mounting the pressure plate. In this embodiment, the limit hole 601 for the limit pin for the pressure plate installation is preferably a U-shaped hole.

如附图1、2、8a和8b所示,所述压板安装限位销5穿过所述压板安装限位销限位孔601和压板安装限位销安装孔302使所述触头压板6安装在动触头3 后端,所述压板安装限位销5顶住触头压板6的垂直面604。As shown in Figures 1 , 2 , 8a and 8b, the pressure plate installation limit pin 5 passes through the pressure plate installation limit pin limit hole 601 and the pressure plate installation limit pin installation hole 302 to make the contact pressure plate 6 Installed at the rear end of the movable contact 3 , the pressure plate installation limit pin 5 bears against the vertical surface 604 of the contact pressure plate 6 .

如附图3所示,所述转轴1内侧腔壁上设有动触头安装销安装槽101,本实施例中,动触头安装销安装槽101为U形槽,U形槽开口方向朝下。As shown in FIG. 3 , a moving contact mounting pin mounting groove 101 is provided on the inner cavity wall of the rotating shaft 1. In this embodiment, the moving contact mounting pin mounting groove 101 is a U-shaped groove, and the opening direction of the U-shaped groove is toward Down.

如附图1、2、5和6所示,所述动触头安装销4的两端穿出所述动触头安装销安装圆孔301置于所述动触头安装销安装槽101中,所述转轴1内侧腔前端设有触头压簧安装孔槽102,触头压簧2一端安装在所述触头压簧安装孔槽 102中,另外一端套在所述触头压板6对应面上的圆柱凸台602上且触头压簧2 端面顶住所述触头压板6对应面603。As shown in FIGS. 1 , 2 , 5 and 6 , both ends of the moving contact mounting pin 4 pass through the moving contact mounting pin mounting circular hole 301 and are placed in the moving contact mounting pin mounting groove 101 The front end of the inner cavity of the rotating shaft 1 is provided with a contact pressure spring installation hole groove 102, one end of the contact pressure spring 2 is installed in the contact pressure spring installation hole groove 102, and the other end is sleeved on the contact pressure plate 6 corresponding to The cylindrical boss 602 on the surface and the end surface of the contact pressure spring 2 bear against the corresponding surface 603 of the contact pressure plate 6 .

本实施例中,所述触头压板6与触头压簧2的对应面603为C形。In this embodiment, the corresponding surfaces 603 of the contact pressure plate 6 and the contact pressure spring 2 are C-shaped.

本实施例的结构相对于现有技术中产品的优点是:采用的压板与触头弹簧配合形状呈C形替代之前开直面加斜面的结构,压板限位销与压板接触形式为线接触,且运动过程中运动轨迹曲线平缓。同时,采用转轴、压板及压板销实现减少零件种类和零件数量的目的。The advantages of the structure of the present embodiment compared with the products in the prior art are: the matching shape of the pressure plate and the contact spring is a C shape instead of the previous structure with a straight face and a slope, the contact form of the pressure plate limit pin and the pressure plate is line contact, and During the exercise, the motion trajectory curve is gentle. At the same time, the use of the rotating shaft, the pressure plate and the pressure plate pin achieves the purpose of reducing the types of parts and the number of parts.

Claims (6)

1.一种塑壳断路器的动触头连接结构,其特征在于:包括转轴(1)、触头压簧(2)、动触头(3)、动触头安装销(4)、压板安装限位销(5)和触头压板(6),所述动触头(3)的前端从所述转轴(1)上的过孔(1a)穿出,所述动触头(3)的后端上方设有动触头安装销安装圆孔(301),下方设有压板安装限位销安装孔(302),所述触头压板(6)上设有压板安装限位销限位孔(601),所述压板安装限位销(5)穿过所述压板安装限位销限位孔(601)和压板安装限位销安装孔(302)使所述触头压板(6)安装在动触头(3)后端,所述转轴(1)内侧腔壁上设有动触头安装销安装槽(101),所述动触头安装销(4)的两端穿出所述动触头安装销安装圆孔(301)置于所述动触头安装销安装槽(101)中,所述转轴(1)内侧腔前端设有触头压簧安装孔槽(102),触头压簧(2)一端安装在所述触头压簧安装孔槽(102)中,另一端顶住所述触头压板(6)的对应面(603),压板安装限位销(5)顶住触头压板(6)的垂直面(604)。1. A moving contact connection structure of a molded case circuit breaker, characterized in that it comprises a rotating shaft (1), a contact pressure spring (2), a moving contact (3), a moving contact mounting pin (4), a pressure plate Install the limit pin (5) and the contact pressure plate (6), the front end of the movable contact (3) passes through the through hole (1a) on the rotating shaft (1), the movable contact (3) A moving contact mounting pin mounting hole (301) is arranged above the rear end of the contactor, a pressure plate mounting limit pin mounting hole (302) is arranged below, and the contact pressure plate (6) is provided with a pressure plate mounting limit pin to limit the position A hole (601), the pressure plate installation limit pin (5) passes through the pressure plate installation limit pin limit hole (601) and the pressure plate installation limit pin installation hole (302) so that the contact pressure plate (6) It is installed at the rear end of the moving contact (3), the inner cavity wall of the rotating shaft (1) is provided with a moving contact mounting pin mounting groove (101), and the two ends of the moving contact mounting pin (4) pass through the hole. The moving contact mounting pin mounting hole (301) is placed in the moving contact mounting pin mounting groove (101), and the front end of the inner cavity of the rotating shaft (1) is provided with a contact pressure spring mounting hole groove (102), One end of the contact pressure spring (2) is installed in the installation hole groove (102) of the contact pressure spring, and the other end bears against the corresponding surface (603) of the contact pressure plate (6), and the pressure plate is installed with a limit pin (5). ) against the vertical surface (604) of the contact pressure plate (6). 2.如权利要求1所述的一种塑壳断路器的动触头连接结构,其特征在于:所述动触头(3)从所述转轴(1)上的过孔(1a)穿出的前端上设有动触点(7)。2 . The moving contact connecting structure of a molded case circuit breaker according to claim 1 , wherein the moving contact ( 3 ) passes through the through hole ( 1 a ) on the rotating shaft ( 1 ). 3 . A movable contact (7) is arranged on the front end of the . 3.如权利要求1所述的一种塑壳断路器的动触头连接结构,其特征在于:所述转轴(1)上的动触头安装销安装槽(101)为U形槽,U形槽开口方向朝下。3. The moving contact connecting structure of a molded case circuit breaker according to claim 1, characterized in that: the moving contact mounting pin mounting groove (101) on the rotating shaft (1) is a U-shaped groove, and U The groove opening direction is downward. 4.如权利要求1所述的一种塑壳断路器的动触头连接结构,其特征在于:所述压板安装限位销限位孔(601)为U形孔。4 . The movable contact connection structure of a molded case circuit breaker according to claim 1 , wherein the limit hole ( 601 ) of the pressure plate mounting limit pin is a U-shaped hole. 5 . 5.如权利要求1所述的一种塑壳断路器的动触头连接结构,其特征在于:所述触头压板(6)与触头压簧(2)的对应面(603)为C形。5. The movable contact connection structure of a molded case circuit breaker according to claim 1, wherein the corresponding surface (603) of the contact pressure plate (6) and the contact pressure spring (2) is C shape. 6.如权利要求1所述的一种塑壳断路器的动触头连接结构,其特征在于:所述触头压板(6)的对应面(603)上有圆柱凸台(602),触头压簧(2)的另一端套在圆柱凸台(602)上。6 . The moving contact connection structure of a molded case circuit breaker according to claim 1 , wherein the corresponding surface ( 603 ) of the contact pressure plate ( 6 ) is provided with a cylindrical boss ( 602 ), which contacts the The other end of the head compression spring (2) is sleeved on the cylindrical boss (602).
CN201921586435.3U 2019-09-23 2019-09-23 A moving contact connection structure of a molded case circuit breaker Active CN210575797U (en)

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