CN210529168U - Anti-pilling knitted fabric - Google Patents

Anti-pilling knitted fabric Download PDF

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Publication number
CN210529168U
CN210529168U CN201921455700.4U CN201921455700U CN210529168U CN 210529168 U CN210529168 U CN 210529168U CN 201921455700 U CN201921455700 U CN 201921455700U CN 210529168 U CN210529168 U CN 210529168U
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fabric
yarn
yarns
dial
way
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陈国仲
连明强
汪珊
史志颖
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Lilang China Co Ltd
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Lilang China Co Ltd
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  • Woven Fabrics (AREA)
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Abstract

The utility model provides a pair of anti-pilling knitted fabric, including first yarn, second yarn and weft-inserted yarn, knitting more than first yarn and second yarn, dial two-way down, first yarn is on 1 st way, and at last dial and dial circle in turn in proportion down, the second yarn is on 2 nd way, and the dial tuck is coiled under at last dial circle in turn in proportion, and dial circle position corresponds under 1 st way and the dial tuck position under the 2 nd way, all insert weft-inserted yarn along the latitudinal direction in the coil course on 1 st way and 2 nd way. The wool/nylon blended yarns in the fabric are not exposed on the fabric surface in a coil form but in a weft insertion floating line form, compared with common wool yarn knitted coils, the total length of the wool/nylon blended yarns in one course is shorter, the whole hairiness quantity of the fabric is less, the anti-pilling performance is better, the initially designed quality, style and hand feeling of the wool fabric are maintained, the quality and the wearing experience of the fabric after the fabric is ready-made are guaranteed, and the size, the hand feeling and the anti-pilling performance of the fabric are compatible.

Description

Anti-pilling knitted fabric
Technical Field
The utility model relates to a surface fabric technical field, in particular to anti-pilling knitted fabric.
Background
The knitted fabric is a fabric formed by bending yarns into loops by using a knitting needle and mutually stringing and sleeving the yarns, and is divided into a warp knitting knitted fabric and a weft knitting knitted fabric. The knitted fabric has the characteristics of soft texture, moisture absorption, ventilation, sweat releasing, heat preservation and the like, and most of the knitted fabric also has excellent elasticity and extensibility. Compared with the woven fabric, the knitted fabric has the characteristics of high yield and suitability for small-batch production. The knitted dress made of knitted fabric is comfortable to wear, body-fitting, free from constraint feeling and capable of fully reflecting the curve of a human body.
The wool overcoat fabric is highly popular with market consumers because of high quality and plump and smooth hand feeling, and the wool knitted fabric adopts a loop-forming mode, so that the fabric is softer, the pattern and style change is richer, the production cycle is quicker, and the market acceptance is wider and wider. The wool-polyester fabric is stiff and smooth, has a stiff feel and is obviously prominent with the increase of the polyester content; the elasticity of the wool fabric is better than that of pure wool fabric, and the wool fabric is almost free of crease after being tightly held, so that a large number of wool coats in the market at present are made of wool and polyester blended fabric. Because the fabric adopts a coil structure, the extensibility of the structure of the fabric is much larger than that of the woven fabric, meanwhile, the fluffy and pilling resistant performance of the wool knitted fabric of the pile face is poorer, the fluffy and pilling of the fabric affect the attractiveness of clothes, and the wearability is reduced.
The heat retention, the dimensional stability and the comfort of the wool fabric are the subjects of constant attention of consumers, wherein the heat retention of the wool fabric is related to the wool content in the fabric, and the dimensional stability of the wool fabric is related to the wool content and the knitting structure. As for the comfort of wool fabric, along with the improvement of life quality, the requirements of consumers on skin-close wearing, static electricity prevention, pilling prevention and the like are higher and higher, especially the pilling performance. At present, the treatment modes of the wool knitted fabric with poor pilling performance in the industry comprise shortening of the fuzz, trimming of the suede, addition of the anti-pilling auxiliary agent and the like, the final result of the treatment modes sacrifices the initially designed quality, style or hand feeling of the fabric, and the quality and the wearing experience of the fabric after the fabric is ready-made are reduced.
Disclosure of Invention
In order to solve the above-mentioned poor hair knitted fabric of pilling performance and handle and adopt mode such as short fine hair, cut neat matte and add anti pilling auxiliary agent to fluffing pilling performance, finally all sacrificed the quality that the surface fabric designed at first, style or feel, the quality and the clothes of surface fabric all reduce to some extent after the surface fabric ready-made clothes, the technical problem that hair knitted fabric matte size, feel and anti pilling performance can't be obtained concurrently, the utility model provides an anti-pilling knitted fabric.
The utility model provides an anti-pilling knitted fabric, including first yarn, second yarn and weft-inserted yarn, knitting more than first yarn and second yarn, dial two-way down, first yarn is on 1 st way, and at last dial and dial scale alternate lopping down, the second yarn is on 2 nd way, and the scale is alternate at last dial lopping, dial tucking under, and dial lopping position corresponds under 1 st way and the 2 nd way, all insert weft-inserted yarn along the latitudinal direction in the coil course on 1 st way and 2 nd way.
Further, the first yarn is looped on the 1 st path alternately on the upper dial and the lower dial in the ratio of (2-5) to 1.
Furthermore, every four needles of the upper dial and the lower dial are in a cycle, the 1 st needle, the 2 nd needle and the 3 rd needle of the upper dial in one cycle are retained, and the 4 th needle is pulled out; the 1 st, 2 nd and 3 rd needles of the lower dial are pulled out, and the 4 th needle is kept.
Furthermore, the weft insertion yarn is formed by twisting three Z-twisted single yarns, the single yarns are 40-55Nm, the strand twisting direction of the weft insertion yarn is S twist, and the twist degree is 200-300T/m.
Further, the first yarn comprises 100D/36F polyester filament.
Further, the second yarn comprises 200D/72F polyester filament.
Further, the weft insertion yarn comprises one or more of wool/nylon blended yarn, wool/terylene blended yarn, wool yarn and cashmere yarn.
Further, the front side of the fabric mainly presents weft inserted yarns.
Furthermore, the reverse side of the fabric mainly shows that the first yarn and the second yarn are sequentially and alternately arranged in the courses.
According to the technical scheme, the beneficial effects of the utility model reside in that:
this anti-pilling knitted fabric improves the pilling index of the fabric through following four aspects under the prerequisite that does not influence the size of the knitting surface of wool and feel to the wholeness of the fabric has effectively been improved:
1. the weft insertion yarns in the fabric do not participate in looping, the existence form of the weft insertion yarns on the fabric is similar to that of weft yarns in shuttle weaving, yarn hairiness is less, and meanwhile, the weft insertion yarns are locked by the loops to form a compact and thick structure, stable size and small weft extensibility; the overall anti-pilling performance of the fabric is improved;
2. on the other hand, the weft inserted yarns are positioned in the interlayer gaps of the front and back coils, and the interlayer gaps store more air, so that the weft inserted yarns have a good filling effect on the fabric gaps, the internal heat dissipation is prevented, the air between the fabric and the human body is not easy to flow, a static air layer is formed, and the heat preservation effect of the fabric is further improved;
3. the single yarn with the yarn count of 40-55Nm is twisted in a plying way, the evenness of the plied yarn is improved, the hairiness index is reduced, the cohesive force among fibers is greatly improved, and the fuzzing and pilling probability of the fabric is greatly reduced; the wool/nylon blended yarns are exposed on the surface of the fabric in a weft insertion floating line mode instead of a coil mode, and compared with common wool yarn knitted coils, the total length of the wool/nylon blended yarns in one course is shorter, the overall hairiness quantity of the fabric is less, and the fuzzing and pilling resistance performance is better;
4. the back side of the fabric is provided with the first yarn and the second yarn, so that the fabric does not irritate skin, generate static electricity and fuzz and pilling when worn next to the body; the front surface of the fabric is the wool/chinlon blended yarn, the initially designed quality, style and hand feeling of the woolen fabric are maintained, the quality and the wearing experience of the fabric after the fabric is ready-made are guaranteed, and the size, the hand feeling and the pilling resistance of the fabric pile surface are achieved.
Drawings
Fig. 1 is a schematic view of the overall structure of an anti-pilling knitted fabric in the present invention;
the system comprises a 1 st weaving system and a 2 nd weaving system.
Detailed Description
The principles and features of the present invention will be described with reference to the accompanying fig. 1, wherein the examples are provided for the purpose of illustration and are not intended to limit the scope of the invention; the invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become more fully apparent from the following description and appended claims. It should be noted that the drawings are in simplified form and are not to precise scale, and are provided for convenience and clarity in order to facilitate the description of the embodiments of the present invention.
The anti-pilling knitted fabric comprises first yarns, second yarns and weft-inserted yarns, wherein the first yarns and the second yarns are knitted by an upper dial and a lower dial, the first yarns are on a 1 st path and are looped on the upper dial and the lower dial in a proportion and alternately, the second yarns are on a 2 nd path and are looped on the upper dial and are tucked on the lower dial in a proportion and alternately, the looping position of the lower dial on the 1 st path corresponds to the looping position of the lower dial on the 2 nd path, and the weft-inserted yarns are inserted into the stitch courses on the 1 st path and the 2 nd path along the weft direction; the first yarns are alternately looped on the upper dial and the lower dial in the ratio of (2-5) to 1 on the 1 st path; according to the specific embodiment of the anti-pilling knitted fabric, the first yarns comprise 100D/36F polyester filaments; the second yarn comprises 200D/72F polyester filaments; the weft insertion yarns comprise wool/nylon blended yarns, preferably, the wool/nylon blended yarns are 80% of wool and 20% of nylon blended yarns; specifically, the weft inserted yarn is formed by twisting three Z-twisted single yarns, the single yarns are 40-55Nm, the strand twist direction of the weft inserted yarn is S twist, and the twist degree is 200-300T/m; preferably, the first yarn is a black yarn, the second yarn is a white yarn, and the weft inserted yarn is a black yarn.
Specifically, the weft-inserted yarns can also be composed of other components, such as cashmere/wool yarns, full cashmere yarns, wool/polyester yarns, full wool yarns and the like, and can be changed in a plurality of ways within the scope of the spirit of the utility model;
the whole fabric comprises the following components in percentage by weight: 51% of terylene, 39% of wool, 10% of chinlon, the gram weight of the fabric is 260-280g/m2, and the breadth is 140-145 cm;
as shown in fig. 1, the anti-pilling knitted fabric comprises first yarns, second yarns and weft-inserted yarns, wherein the first yarns and the second yarns are knitted by an upper dial and a lower dial, the first yarns are alternately looped on the upper dial and the lower dial according to a ratio of 3:1 on a 1 st path, the second yarns are alternately looped on the upper dial and the lower dial according to a ratio of 3:1 on a 2 nd path, the looping position of the lower dial on the 1 st path corresponds to the looping position of the lower dial on the 2 nd path, and the weft-inserted yarns are inserted into the weft-inserted yarns in the courses of the 1 st path and the 2 nd path;
every four needles of the upper dial and the lower dial are in a cycle, the 1 st needle, the 2 nd needle and the 3 rd needle of the upper dial in the cycle are reserved, and the 4 th needle is drawn out; the 1 st, 2 nd and 3 rd needles of the lower dial are drawn out, and the 4 th needle is reserved;
because the lower dial has few loop forming loops, the front surface of the fabric mainly presents weft insertion yarns, and the back surface of the fabric mainly presents first yarn and second yarn in turn and alternately arranged in rows; the weft-inserted yarns are locked by the front and back coils to form a compact and thick structure, stable size and small extension, so that the dimensional stability of the fabric is ensured; the weft insertion yarns are positioned in the gaps of the interlayers on the front side and the back side, and the heat retention property of the fabric is improved due to the fact that more air is stored in the gaps of the interlayers;
the anti-pilling knitted fabric provided by the utility model is further explained by the following specific preparation process, which comprises the following steps:
step S1: weaving, as shown in fig. 1, the first yarn and the second yarn are woven in two paths with an upper dial and a lower dial, wherein every four needles of the upper dial and the lower dial are in a loop, as shown in fig. 1, the 1 st needle, the 2 nd needle and the 3 rd needle of the upper dial are retained, and the 4 th needle is pulled out; the 1 st, 2 nd and 3 rd needles of the lower dial are drawn out, and the 4 th needle is reserved; keeping the 5 th, 6 th and 7 th needles of the upper dial, and drawing out the 8 th needle; the 5 th, 6 th and 7 th needles of the lower dial are drawn out, and the 8 th needle is reserved; and so on;
the yarn feeding structure for two-path weaving is that 100D/36F polyester filament yarns are fed into the upper dial of the 1 st path, and the 100D/36F polyester filament yarns are alternately looped on the upper dial and the lower dial according to the proportion of 3: 1; feeding 200D/72F polyester filaments into the upper dial of the 2 nd path, and alternately looping the upper dial and tucking the upper dial and the lower dial according to the proportion of 3:1 by the 200D/72F polyester filaments, wherein the looping position of the lower dial of the 1 st path corresponds to the tucking position of the lower dial of the 2 nd path, and wool/chinlon blended yarns are respectively inserted into the stitch courses of the 1 st path and the 2 nd path along the weft direction to obtain grey cloth;
step S2: the fabric is subjected to one-time fulling, the fabric is subjected to light fulling, the length of the coils is reduced after fulling, the coils are tightly locked, and the fabric is plump in hand feeling; the working parameters of the fulling comprise: the compression roller pressure is 0.2-0.28MPa, the compression plate pressure is 0.05-0.08MPa, the temperature is 35-45 ℃, the milling time is 30-40min, and the speed is 120-;
step S3: washing away floating hair, floating color, milling auxiliary agent, impurities and the like of the fabric in the milling stage, and properly adding a certain content of softening agent;
step S4: drying and heat setting the fabric after dehydration to stabilize the width and the gram weight of the fabric; the heat setting temperature is 150-;
step S5: shearing, wherein the front surface adopts a two-time shearing treatment process, the shearing speed of the shearing cloth is 15-20m/min, and the shearing blade distance is 0.5-0.7 mm; after two times of shearing, the suede of the fabric is fine and smooth, and the fluff is neat;
step S6: decating, namely, a high-efficiency decating machine is adopted, so that the cloth cover is relatively flat after the decating is performed lightly, and the appearance luster is soft; the size and the shape are further stable, the decating temperature is 115-120 ℃, and the decating time is 10-30S; the specification of the finished fabric product produced by the steps is controlled to be 260-280g/m2 in gram weight and 145-140 cm in width.
The actual fuzzing and pilling test result of the fabric is grade 3.5, the test method adopts GB/T4802.1-2008, and 780cN is adopted during the test, fuzzing is carried out for 0 time, and pilling is carried out for 600 times; the quality, style and hand feeling of the original design of the woolen fabric are kept, the quality and the wearing experience of the fabric after the fabric is ready-made clothes are guaranteed, and the size, the hand feeling and the pilling resistance of the fabric pile face are achieved.
It should be noted that the above embodiments are only preferred solutions for clearly explaining the present invention, and the modifications and additions which are not inventive and made by those skilled in the art on the basis of the present invention should fall within the protection scope of the present invention.

Claims (9)

1. The utility model provides an anti-pilling knitted fabric which characterized in that: the weft-inserting machine comprises first yarns, second yarns and weft-inserting yarns, wherein the first yarns and the second yarns are knitted by an upper dial two-way and a lower dial two-way, the first yarns are alternately looped on an upper dial and a lower dial in proportion on a 1 st way, the second yarns are alternately looped on the upper dial and are tucked on the lower dial in proportion on a 2 nd way, the looping position of the lower dial on the 1 st way corresponds to the tucking position of the lower dial on the 2 nd way, and the weft-inserting yarns are all inserted into the stitch courses on the 1 st way and the 2 nd way along the weft direction.
2. The anti-pilling knitted fabric as claimed in claim 1, wherein: the first yarn is looped on the 1 st path alternately on the upper dial and the lower dial in the ratio of (2-5) to 1.
3. The anti-pilling knitted fabric as claimed in claim 1, wherein: every four needles of the upper dial and the lower dial are in a cycle, the 1 st needle, the 2 nd needle and the 3 rd needle of the upper dial in one cycle are reserved, and the 4 th needle is drawn out; the 1 st, 2 nd and 3 rd needles of the lower dial are pulled out, and the 4 th needle is kept.
4. The anti-pilling knitted fabric as claimed in claim 1, wherein: the weft insertion yarn is formed by twisting three Z-twisted single yarns, the single yarns are 40-55Nm, the strand twist direction of the weft insertion yarn is S twist, and the twist degree is 200-300T/m.
5. The anti-pilling knitted fabric as claimed in any one of claims 1 to 4, wherein: the first yarn comprises 100D/36F polyester filaments.
6. The anti-pilling knitted fabric as claimed in any one of claims 1 to 4, wherein: the second yarn comprises 200D/72F polyester filaments.
7. The anti-pilling knitted fabric as claimed in any one of claims 1 to 4, wherein: the weft insertion yarns comprise one or more of wool/nylon blended yarns, wool/terylene blended yarns, wool yarns and cashmere yarns.
8. The anti-pilling knitted fabric as claimed in any one of claims 1 to 4, wherein: the front surface of the fabric mainly presents weft insertion yarns.
9. The anti-pilling knitted fabric as claimed in any one of claims 1 to 4, wherein: the reverse side of the fabric mainly shows that the first yarn and the second yarn are sequentially and alternately arranged in a stitch row.
CN201921455700.4U 2019-09-03 2019-09-03 Anti-pilling knitted fabric Active CN210529168U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112011883A (en) * 2020-09-07 2020-12-01 广东易通纺织科技有限公司 Anti-wrinkle stable bottoming thermal fabric not prone to pilling and preparation process thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112011883A (en) * 2020-09-07 2020-12-01 广东易通纺织科技有限公司 Anti-wrinkle stable bottoming thermal fabric not prone to pilling and preparation process thereof

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