CN210497725U - Online concentrator of steel wire production - Google Patents
Online concentrator of steel wire production Download PDFInfo
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- CN210497725U CN210497725U CN201921568955.1U CN201921568955U CN210497725U CN 210497725 U CN210497725 U CN 210497725U CN 201921568955 U CN201921568955 U CN 201921568955U CN 210497725 U CN210497725 U CN 210497725U
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Abstract
The utility model discloses an online concentrator of steel wire production, which comprises a frame, two parallel arrangement's of frame inside rotation installation pivot, one of them pivot tip sets up power unit, sets up the line coiling mechanism between two pivots, line coiling mechanism includes the drive wheel, the fixed and coaxial arrangement of intermediate position of drive wheel and pivot sets up the drive belt between the outside drive wheel of two pivots, the surface of drive belt rotates installation intermediate conductor wheel, the outside rotation of pivot and the coaxial suit kinking wheel of drive wheel both sides, this online concentrator of steel wire production can be collected the steel wire at the line, avoids shutting down and changes the I-shaped wheel, guarantees production efficiency and production quality.
Description
Technical Field
The utility model relates to a wire rope production facility technical field specifically is an online concentrator of steel wire production.
Background
In the production process of the steel wire rope, the steel wire rope needs to be continuously wound and unwound, the winding process is to wind the processed steel wire rope on the spool, and due to the structural limitation of the spool or the requirement of subsequent processes, after a certain amount of steel wires are wound outside the spool, the spool needs to be replaced, and then the winding operation can be continuously performed.
The spool needs a certain time for replacing, so equipment in the prior process needs to be stopped for waiting, the production efficiency is influenced, and the product quality is influenced when part of the prior process is stopped, such as quenching and other processes, the time requirement is strict, so the shutdown is avoided, and the production continuity is ensured.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to overcome current defect, provide an online concentrator of steel wire production, can collect the steel wire at the line, avoid shutting down and change the I-shaped wheel, guarantee production efficiency and production quality, can effectively solve the problem in the background art.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an online concentrator of steel wire production, includes the frame, two parallel arrangement's of frame internal rotation installation pivot, one of them pivot tip sets up power unit, sets up the wire coiling mechanism between two pivots, the wire coiling mechanism includes the drive wheel, the fixed and coaxial arrangement of intermediate position of drive wheel and pivot sets up the drive belt between the outside drive wheel of two pivots, the surface of drive belt rotates installation centre conductor wheel, the pivot outside rotation and the coaxial suit kinking wheel of drive wheel both sides.
The motor is fixedly installed on the rack, belt pulleys are arranged at the end part of an output shaft of the motor, a belt pulley is arranged at the end part of one rotating shaft, a belt is arranged between the two belt pulleys, and the motor works to drive the one rotating shaft to rotate through belt transmission.
The two ends of one rotating shaft are respectively provided with a rotating end wire guiding wheel, the rotating axis of the end wire guiding wheel is parallel to the rotating shaft, and the end wire guiding wheels at the two ends are respectively used for wire inlet guiding and wire outlet guiding.
The tension pulley is arranged in the rack and is in contact with the inner wall of the transmission belt, and the transmission belt is ensured to be in a tension state all the time under the action of the tension pulley, so that the transmission belt can move stably in the transmission process.
The rotation axis of the middle wire guide wheel is vertical to the rotating shaft.
The turning radius of the driving wheel is larger than the maximum turning radius of the wire winding wheel, so that the steel wire can accurately fall outside the wire winding wheel when being coiled and cannot be wound outside the rotating shaft.
The wire winding wheel is of a conical structure, an included angle between a bus of the conical structure and an axis is 2-5 degrees, one end of the wire winding wheel with a large diameter is close to the driving wheel, and the steel wire can slide outwards gradually in the wire coiling process by setting a certain inclination angle, so that the phenomenon of steel wire stacking is avoided.
Compared with the prior art, the beneficial effects of the utility model are that: the steel wire production online concentrator is provided with two rotating shafts, wire winding wheels are arranged outside the two rotating shafts, when the steel wire is normally wound, the steel wire is wound by one circle through the two wire winding wheels of one rotating shaft, the steel wire between the two wire winding wheels is guided by the middle wire guide wheel and then is wound by the subsequent wire winding mechanism, when the subsequent wire winding mechanism is stopped, the wire outlet is stopped, but the wire inlet end continuously enters the wire, at the moment, the motor drives the wire coiling mechanism to work to drive the steel wire to be wound between the wire winding wheels between the two rotating shafts, the shaft distance between the two rotating shafts is utilized to collect the steel wire, meanwhile, the wire winding wheels have certain length along the shaft line, so that a certain wire winding space is provided, when the subsequent wire winding mechanism can normally wind the wire, the wire coiling mechanism reversely acts, on the basis of not influencing the wire inlet, the rapid wire outlet is realized, and the steel, therefore, the production is continued, and the preorder procedure in the whole process is not influenced.
Drawings
FIG. 1 is a schematic view of the horizontal structure of the present invention;
FIG. 2 is a schematic view of the vertical structure of the present invention;
fig. 3 is a transverse sectional view of the present invention;
fig. 4 is a longitudinal sectional view of the present invention.
In the figure: the wire winding machine comprises a 1 wire winding wheel, a 2 wire coiling mechanism, a 201 transmission belt, a 202 middle wire guide wheel, a 203 transmission wheel, a 3 rotating shaft, a 4 motor, a 5 end wire guide wheel and a 6 tensioning wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides an online concentrator of steel wire production, which comprises a frame, two parallel arrangement's of frame inside rotation installation pivot 3, 3 tip of one of them pivot set up power unit, set up wire coiling mechanism 2 between two pivot 3, wire coiling mechanism 2 includes drive wheel 203, fixed and coaxial arrangement of intermediate position of drive wheel 203 and pivot 3, set up drive belt 201 between 3 outside drive wheels 203 of two pivots, the surface of drive belt 201 rotates installation middle wire wheel 202, 3 outside rotations of the pivot of drive wheel 203 both sides are just coaxial suit kinking wheel 1.
The transmission wheel 203 and the transmission belt 201 can be a combination of a belt wheel and a synchronous cog belt or a combination of a chain wheel and a chain, have high transmission precision, can transmit large torque, and drive the steel wire drawing and the wire winding wheel 1 to rotate.
The motor 4 is fixedly installed on the rack, the end part of an output shaft of the motor 4 is provided with a belt pulley, the end part of one rotating shaft 3 is provided with a belt pulley, a belt is arranged between the two belt pulleys, and the motor 4 works to drive the one rotating shaft 3 to rotate through belt transmission.
The two ends of one rotating shaft 3 are respectively provided with a rotating end wire guide wheel 5, the rotating axis of the end wire guide wheel 5 is parallel to the rotating shaft 3, and the end wire guide wheels 5 at the two ends are respectively used for wire inlet guide and wire outlet guide.
The inside tight pulley 6 that rises that sets up of frame, the tight pulley 6 that rises and the inner wall contact installation of drive belt 201, through the tight pulley 6 effect that rises, guarantee that drive belt 201 is in the tight state that rises all the time, guarantee to move steadily among the transmission process.
The axis of rotation of the intermediate wire wheel 202 is perpendicular to the axis of rotation 3.
The radius of gyration of drive wheel 203 is greater than the biggest radius of gyration of kinking wheel 1, guarantees that the steel wire can accurately fall in kinking wheel 1 outside when the coiling, can not twine in pivot 3 outsidely.
The wire winding wheel 1 is of a conical structure, an included angle between a bus of the conical structure and an axis is 2-5 degrees, in practical application, 3 degrees, 3.5 degrees and 4 degrees are selected preferably, the specific angle selection is determined according to a wire collecting preorder process, meanwhile, the specific angle selection is related to the specification and the temperature of collected steel wires, one end of the wire winding wheel 1 with a large diameter is close to the driving wheel 203, and the steel wires can gradually slide to the outer side in a wire coiling process by setting a certain inclination angle, so that the phenomenon that the steel wires are stacked is avoided.
When in use: the two rotating shafts 3 can be arranged in a vertical or horizontal mode, the vertical arrangement is taken as an example, the rotating shaft 3 above is in power connection with the motor 4 through the transmission mechanism, the end part wire guide wheels 5 are respectively arranged at two sides of the rotating shaft 3 below, a steel wire enters through the end part wire guide wheel 5 at one side, the wire winding wheel 1 at one end outside the rotating shaft 3 below is wound for a circle and guided by the middle wire guide wheel 202, the wire winding wheel 1 at the other end of the rotating shaft 3 below is wound for a circle and then is led out through the end part wire guide wheel 5 at the other side, and in the normal wire take-up process, the operation is continuously carried out in the mode, in the process, the wire winding wheel 1 rotates around the rotating shaft 3, and the rotating shaft 3 is.
When follow-up admission machine stops to change the I-shaped wheel, motor 4 work, drive pivot 3 and rotate, drive wheel 203 rotates along with pivot 3 this moment, drive the transmission of drive belt 201, middle wire wheel 202 moves along with drive belt 201 this moment, the steel wire of leading-out terminal is fixed this moment, in order to prevent that the steel wire from taking out backward, and the inlet wire end lasts the inlet wire with stable linear velocity before, middle wire wheel 202 drags the steel wire and winds two pivot 3 rotations along with drive belt 201, the steel wire is final winding on four kinks wheel 1.
After the subsequent wire take-up equipment is replaced, when the wire can be normally taken up, the wire outlet end is pulled to quickly take out the wire through the quick wire take-up of the wire take-up mechanism, the wire coiling mechanism 2 is pulled to rotate reversely, the release of the steel wires wound on the outer portions of the two rotating shafts 3 is achieved until the steel wires are completely released, the steel wires are restored to the initial state, the speed of the wire take-up mechanism is restored at the moment, the speed of the wire outlet end is consistent with that of the wire inlet end, the stable wire take-up work is completed, the wire inlet end continuously stabilizes wire inlet in the process, the reverse rotation speed of the wire coiling mechanism 2 is controlled through the reverse braking of the motor 4, and therefore the steel wires entering the wire inlet end can be wound on the wire winding wheel 1 on the outer portion of the lower rotating shaft 3 in the reverse wire release process, the wire winding wheel 1 also rotates around.
In the actual use process, the steel wires at the inlet end and the outlet end need to be ensured to be in a constant tension state, and the problem that the steel wires are separated from the end wire guide wheels 5 or the middle wire guide wheels 202 due to the fact that tension is not constant is avoided, so that devices capable of ensuring constant tension of the steel wires, such as common equipment such as a tension box, need to be added at the front end of the inlet end and the rear end of the outlet end.
The utility model discloses can twine the steel wire through inside wire winding mechanism 2, realize the online temporary line concentration of steel wire, thereby under the prerequisite that does not influence the inlet wire speed, make the outlet wire speed fall to zero, through improving the outlet wire speed afterwards, make the outlet wire speed be higher than the inlet wire speed, thereby realize the quick release of inside line concentration, whole line concentration process can not cause the influence to the production speed of preorder process, and whole in-process, the steel wire is in the state of straining, avoid the steel wire to bend and break, guarantee the production quality of product, and solve the preorder process shutdown problem that the spool change caused.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides an online concentrator of steel wire production, includes the frame, its characterized in that: the wire winding machine is characterized in that two rotating shafts (3) which are arranged in parallel are rotatably installed inside the machine frame, the end part of one rotating shaft (3) is provided with a power mechanism, a wire winding mechanism (2) is arranged between the two rotating shafts (3), the wire winding mechanism (2) comprises a driving wheel (203), the driving wheel (203) is fixed and coaxially installed with the middle position of the rotating shaft (3), a driving belt (201) is arranged between the driving wheels (203) outside the two rotating shafts (3), a middle wire guiding wheel (202) is rotatably installed on the outer surface of the driving belt (201), and the rotating shafts (3) on the two sides of the driving wheel (203) are externally rotated and coaxially sleeved with a wire winding.
2. The steel wire production on-line concentrator according to claim 1, wherein: the motor (4) is fixedly installed on the rack, a belt pulley is arranged at the end part of an output shaft of the motor (4), a belt pulley is arranged at the end part of one rotating shaft (3), and a belt is arranged between the two belt pulleys.
3. The steel wire production on-line concentrator according to claim 1, wherein: two ends of one rotating shaft (3) are respectively provided with a rotating end wire guiding wheel (5), and the rotating axis of the end wire guiding wheel (5) is parallel to the rotating shaft (3).
4. The steel wire production on-line concentrator according to claim 1, wherein: a tension wheel (6) is arranged in the rack, and the tension wheel (6) is installed in contact with the inner wall of the transmission belt (201).
5. The steel wire production on-line concentrator according to claim 1, wherein: the rotation axis of the middle wire guide wheel (202) is vertical to the rotating shaft (3).
6. The steel wire production on-line concentrator according to claim 1, wherein: the radius of gyration of the driving wheel (203) is larger than the maximum radius of gyration of the wire winding wheel (1).
7. The steel wire production line concentrator according to any one of claims 1 to 6, wherein: the winding wheel (1) is of a conical structure, an included angle between a bus of the conical structure and an axis is 2-5 degrees, and one end of the winding wheel (1) with a large diameter is close to the driving wheel (203).
Priority Applications (1)
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CN201921568955.1U CN210497725U (en) | 2019-09-20 | 2019-09-20 | Online concentrator of steel wire production |
Applications Claiming Priority (1)
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CN201921568955.1U CN210497725U (en) | 2019-09-20 | 2019-09-20 | Online concentrator of steel wire production |
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CN210497725U true CN210497725U (en) | 2020-05-12 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110523803A (en) * | 2019-09-20 | 2019-12-03 | 河南巨力钢丝绳制造有限公司 | A kind of online hub of Production for Steel Wire |
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2019
- 2019-09-20 CN CN201921568955.1U patent/CN210497725U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110523803A (en) * | 2019-09-20 | 2019-12-03 | 河南巨力钢丝绳制造有限公司 | A kind of online hub of Production for Steel Wire |
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