CN210477725U

CN210477725U - Automotive carpet manufacture equipment

Info

Publication number: CN210477725U
Application number: CN201920689361.XU
Authority: CN
Inventors: 江洋
Original assignee: Hefei Conver Holding Co ltd
Current assignee: Hefei Conver Holding Co ltd
Priority date: 2019-05-14
Filing date: 2019-05-14
Publication date: 2020-05-08
Anticipated expiration: 2029-05-14

Abstract

The utility model discloses an automotive carpet manufacture equipment, include: extruder and install the compression fittings at rubber extruder discharge end, wherein: the laminating device comprises a rack, a licker-in group, a press roller group, a unreeling group, a first driving mechanism and a second driving mechanism, wherein the licker-in group comprises an upper licker-in and a lower licker-in positioned below the upper licker-in; go up licker-in, licker-in down, go up compression roller, compression roller down and first unreel the roller and the second unreels the roller and all rotates and install in the frame, and go up licker-in, lower licker-in, go up the compression roller and rotate by the drive of first actuating mechanism with lower compression roller, first unreel the roller and unreel the roller by the drive rotation of second actuating mechanism. The utility model provides high product quality.

Description

Automotive carpet manufacture equipment

Technical Field

The utility model relates to an automobile parts processing technology field especially relates to an automotive carpet manufacture equipment.

Background

The automobile carpet is mainly composed of a middle rubber layer and gauze layers compounded on the front and back surfaces of the rubber layer, and due to the particularity of a multilayer structure, the product is easy to delaminate in the using process.

SUMMERY OF THE UTILITY MODEL

Based on the technical problem who exists among the above-mentioned background art, the utility model provides an automotive carpet manufacture equipment.

The utility model provides a pair of automotive carpet manufacture equipment, include: extruder and install the compression fittings at rubber extruder discharge end, wherein:

the pressing device comprises a rack, a licker-in group, a press roller group, a unreeling group, a first driving mechanism and a second driving mechanism, wherein the licker-in group comprises an upper licker-in and a lower licker-in which is positioned below the upper licker-in and parallel to the upper licker-in; go up licker-in, licker-in down, go up compression roller, compression roller down and first unreel the roller and the second unreels the roller and all rotates and install in the frame, and go up licker-in, lower licker-in, go up the compression roller and rotate by the drive of first actuating mechanism with lower compression roller, first unreel the roller and unreel the roller by the drive rotation of second actuating mechanism.

Preferably, one side of the compression roller group far away from the roller group is provided with a heating assembly, and the heating assembly comprises an upper heating plate and a lower heating plate which is positioned below the upper heating plate and is provided with a space with the upper heating plate.

Preferably, a cooling roller set is further arranged on one side, away from the compression roller set, of the heating set, the cooling roller set comprises an upper cooling roller parallel to the upper compression roller and a lower cooling roller which is located below the upper cooling roller and parallel to the upper cooling roller, the upper cooling roller and the lower cooling roller are both rotatably mounted on the rack, annular cavities which are circumferentially arranged and cooling liquid filled in the annular cavities are both arranged inside the upper cooling roller and the lower cooling roller, and axially fixed strip plates are arranged on the side wall, away from the axial lead of the annular cavities, of the side wall; the bar shaped plate is provided with a plurality of, and each bar shaped plate is arranged around ring chamber circumference interval.

Preferably, the first driving mechanism includes a driving motor, a first pulley, a second pulley, a transmission belt, a first gear, a second gear, a third gear, and a fourth gear, wherein: an output shaft of the driving motor is connected with the upper licker-in to drive the upper licker-in to rotate; first band pulley and first gear fixed mounting are in the one end of last licker-in, and second band pulley and second gear fixed mounting are in the one end of last compression roller, and third gear fixed mounting is in the one end of licker-in down, and fourth gear fixed mounting is in the one end of compression roller down, and first band pulley passes through the hold-in range with the second band pulley and is connected, first gear and third gear engagement, second gear and fourth gear engagement.

Preferably, the first driving mechanism comprises a driving motor, a first transmission mechanism, a second transmission mechanism and a third transmission mechanism, wherein: an output shaft of the driving motor is connected with the upper licker-in to drive the upper licker-in to rotate; the lower licker-in is connected with the upper licker-in through a first transmission mechanism and rotates along with the rotation of the upper licker-in and the direction of the upper licker-in; the upper pressure roller is connected with the upper licker-in through a second transmission mechanism and rotates along with the rotation of the upper licker-in the same direction as the upper licker-in; the lower pressure roller is connected with the lower licker-in through a third transmission mechanism and rotates along with the rotation of the lower licker-in the same direction as the lower licker-in; the first transmission mechanism comprises an upper gear and a lower gear, the upper gear is fixedly arranged at one end of the upper licker-in, the lower gear is fixedly arranged at one end of the lower licker-in, and the upper gear is meshed with the lower gear; the second transmission mechanism comprises a first belt wheel, a second belt wheel and a first transmission belt, the first belt wheel is fixedly arranged at one end of the upper pressure roller, the second belt wheel is fixedly arranged at one end of the upper licker-in, and the first belt wheel is connected with the second belt wheel through the first transmission belt; the third transmission mechanism comprises a third belt wheel, a fourth belt wheel and a second transmission belt, the third belt wheel is fixedly installed at one end of the lower pressure roller, the fourth belt wheel is fixedly installed at one end of the lower licker-in, and the third belt wheel and the fourth belt wheel are connected through the second transmission belt.

Preferably, the upper cooling roller is connected with the upper compression roller through a transmission mechanism and rotates in the same direction with the upper compression roller along with the rotation of the upper compression roller, and the lower cooling roller is connected with the lower compression roller through a transmission mechanism and rotates in the same direction with the lower compression roller along with the rotation of the lower compression roller.

Preferably, the second driving mechanism comprises a driving motor and a transmission mechanism, an output shaft of the driving motor is connected with the first unwinding roller, and the second unwinding roller is connected with the first unwinding roller through the transmission mechanism and rotates along with the rotation of the first unwinding roller.

Preferably, the second driving mechanism comprises a driving motor and a transmission mechanism, an output shaft of the driving motor is connected with the second unwinding roller, and the first unwinding roller is connected with the second unwinding roller through the transmission mechanism and rotates along with the rotation of the second unwinding roller.

The utility model discloses in, utilize the extruder to extrude the rubber layer in order to form the carpet with the sizing material and make it follow in proper order between licker-in and the licker-in down, go up between compression roller and the holding down roller, and first unreeling roller and second unreel and pass between the roller, in order to utilize the licker-in group in licker-in and licker-in down the upper surface hacking on the rubber layer with licker-in, the first unreeling roller that unreels in the group is utilized to unreel roller and second respectively to last gauze layer and lower gauze layer, utilize the last compression roller of compression roller group and lower compression roller to go up the gauze layer, lower gauze layer and rubber layer are laminated together. Therefore, the equipment can effectively increase the integrity effect of the three after being pressed and improve the product quality by roughening the upper surface and the lower surface of the rubber layer.

Drawings

Fig. 1 is a schematic structural diagram of an automotive carpet manufacturing apparatus according to the present invention.

Detailed Description

The technical solution of the present invention will be described in detail by the following embodiments.

As shown in fig. 1, fig. 1 is a schematic structural diagram of an automotive carpet manufacturing apparatus according to the present invention.

Referring to fig. 1, the utility model provides an automotive carpet manufacture equipment, include: 1 extruder and the compression fittings who installs at 1 discharge end of rubber extruder, wherein:

the stitching device comprises a rack 2, a licker-in group, a press roller group, a unreeling group, a first driving mechanism and a second driving mechanism, wherein the licker-in group comprises an upper licker-in 3 and a lower licker-in 4 which is positioned below the upper licker-in 3 and parallel to the upper licker-in 3, the press roller group is positioned on one side of the licker-in group, which is far away from the extruder 1, the press roller group comprises an upper press roller 5 which is parallel to the upper licker-in 3 and a lower press roller 6 which is positioned below the upper press roller 5 and parallel to the upper press roller 5, and the unreeling group comprises a first unreeling roller 7 which is positioned between the upper licker-in 3 and the upper press roller 5 and a second unreeling roller 8 which is positioned between the lower lic; go up licker-in 3, licker-in 4 down, go up compression roller 5, compression roller 6 down and first unreeling roller 7 and second unreel roller 8 and all rotate and install in frame 2, and go up licker-in 3, lower licker-in 4, go up compression roller 5 and lower compression roller 6 and rotate by the drive of first actuating mechanism, first unreel roller 7 and second unreel roller 8 and rotate by the drive of second actuating mechanism.

When the utility model works, the rubber layer A of the carpet is formed by extruding the rubber material by the extruder 1, and the formed rubber layer A sequentially passes through the space between the upper licker-in 3 and the lower licker-in 4, the space between the upper compression roller 5 and the lower compression roller 6, and the space between the first unreeling roller 7 and the second unreeling roller 8; meanwhile, a first unwinding roller 7 and a second unwinding roller 8 in the unwinding group are used for unwinding the upper gauze layer B and the lower gauze layer C respectively, the upper licker-in 3 and the lower licker-in 4 in the licker-in group are used for roughening the upper surface of the rubber layer A, and the upper gauze layer B, the lower gauze layer C and the rubber layer A are pressed together by an upper pressing roller 5 and a lower pressing roller 6 in the pressing roller group.

By the way, the utility model provides an automotive carpet manufacture equipment, through the mode increase that the pressfitting was roughened rubber layer A surface go up gauze layer B and gauze layer C and rubber layer A's area of contact and infiltration ability each other down to can effectively improve the wholeness effect after the three pressfitting, improve product quality.

In addition, in this embodiment, a heating assembly is arranged on one side of the compression roller set, which is far away from the roller set, and the heating assembly includes an upper heating plate 9 and a lower heating plate 10, which is located below the upper heating plate 9 and has a predetermined distance with the upper heating plate 9, so that the upper heating plate 9 and the lower heating plate 10 are matched to perform hot melting on the surface of the pressed product, so that the surface adhesive layer of the rubber layer a enters a molten state, and the bonding tightness between the gauze layer and the rubber layer is further improved.

In this embodiment, a cooling roller set is further arranged on one side of the heating set, which is far away from the compression roller set, the cooling roller set comprises an upper cooling roller 11 parallel to the upper compression roller 5 and a lower cooling roller 12 which is positioned below the upper cooling roller 11 and parallel to the upper cooling roller 11, the upper cooling roller 11 and the lower cooling roller 12 are both rotatably installed on the frame 2, a circumferential ring cavity and cooling liquid filled in the ring cavity are both arranged inside the upper cooling roller 11 and the lower cooling roller 12, and an axially fixed strip-shaped plate 13 is arranged on the side wall of the ring cavity, which is far away from the axial lead of the ring cavity; the strip-shaped plates 13 are arranged in a plurality of circumferential intervals, and the strip-shaped plates 13 are arranged around the annular cavity at intervals, so that when the upper cooling roller 11 and the lower cooling roller 12 rotate, the cooling liquid in the annular cavity can be continuously stirred by the strip-shaped plates 13, and the cooling effect is improved. Therefore, the arrangement of the upper cooling roller 11 and the lower cooling roller 12 can improve the firmness and the flatness of the structure of the product by performing secondary pressing on the product after pressing, and can cool and shape the product to avoid the secondary pressing.

In this embodiment, the first driving mechanism includes a driving motor, a first pulley, a second pulley, a transmission belt, a first gear, a second gear, a third gear, and a fourth gear, in which: an output shaft of the driving motor is connected with the upper licker-in 3 to drive the upper licker-in 3 to rotate; first band pulley and first gear fixed mounting are in the one end of last licker-in 3, and second band pulley and second gear fixed mounting are in the one end of last compression roller 5, and third gear fixed mounting is in the one end of licker-in 4 down, and fourth gear fixed mounting is in the one end of compression roller 6 down, and just first band pulley passes through the hold-in range with the second band pulley and is connected, first gear and third gear engagement, second gear and fourth gear engagement. Or the first driving mechanism comprises a driving motor, a first transmission mechanism, a second transmission mechanism and a third transmission mechanism, wherein: an output shaft of the driving motor is connected with the upper licker-in 3 to drive the upper licker-in 3 to rotate; the lower licker-in 4 is connected with the upper licker-in 3 through a first transmission mechanism and rotates along with the rotation of the upper licker-in 3 and the direction of the upper licker-in 3; the upper pressure roller 5 is connected with the upper licker-in 3 through a second transmission mechanism and rotates along with the rotation of the upper licker-in 3 in the same direction as the upper licker-in 3; the lower pressure roller 6 is connected with the lower licker-in 4 through a third transmission mechanism and rotates along with the rotation of the lower licker-in 4 in the same direction as the lower licker-in 4; the first transmission mechanism comprises an upper gear and a lower gear, the upper gear is fixedly arranged at one end of the upper licker-in 3, the lower gear is fixedly arranged at one end of the lower licker-in 4, and the upper gear is meshed with the lower gear; the second transmission mechanism comprises a first belt wheel, a second belt wheel and a first transmission belt, the first belt wheel is fixedly arranged at one end of the upper pressure roller 5, the second belt wheel is fixedly arranged at one end of the upper licker-in 3, and the first belt wheel and the second belt wheel are connected through the first transmission belt; the third transmission mechanism comprises a third belt wheel, a fourth belt wheel and a second transmission belt, the third belt wheel is fixedly arranged at one end of the lower pressure roller 6, the fourth belt wheel is fixedly arranged at one end of the lower licker-in 4, and the third belt wheel and the fourth belt wheel are connected through the second transmission belt. The upper cooling roller 11 is connected with the upper press roller 5 through a transmission mechanism and rotates along with the rotation of the upper press roller 5 in the same direction as the upper press roller 5, and the lower cooling roller 12 is connected with the lower press roller 6 through a transmission mechanism and rotates along with the rotation of the lower press roller 6 in the same direction as the lower press roller 6. The arrangement of the structure ensures that the rotation power of each roller body comes from the same power source, thereby saving energy and ensuring the consistency of the rotation action of each roller body.

In this embodiment, the second driving mechanism includes a driving motor and a transmission mechanism, an output shaft of the driving motor is connected to the first unwinding roller 7, and the second unwinding roller 8 is connected to the first unwinding roller 7 through the transmission mechanism and rotates along with the rotation of the first unwinding roller 7. Or the second driving mechanism comprises a driving motor and a transmission mechanism, an output shaft of the driving motor is connected with the second unwinding roller 8, and the first unwinding roller 7 is connected with the second unwinding roller 8 through the transmission mechanism and rotates along with the rotation of the second unwinding roller 8.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. An automotive carpet manufacturing apparatus, comprising: extruder (1) and install the compression fittings at rubber extruder (1) discharge end, wherein:

the stitching device comprises a rack (2), a licker-in group, a press roller group, a unreeling group, a first driving mechanism and a second driving mechanism, wherein the licker-in group comprises an upper licker-in (3) and a lower licker-in (4) which is positioned below the upper licker-in (3) and parallel to the upper licker-in (3), the press roller group is positioned on one side of the licker-in group, which is far away from the extruder (1), and comprises an upper press roller (5) which is parallel to the upper licker-in (3) and a lower press roller (6) which is positioned below the upper press roller (5) and parallel to the upper press roller (5), and the unreeling group comprises a first unreeling roller (7) which is positioned between the upper licker-in (3) and the upper press roller (5) and a second unreeling roller (8) which is positioned between the lower licker-in (4) and; go up licker-in (3), licker-in (4) down, go up compression roller (5), compression roller (6) down and first unreeling roller (7) and second unreel roller (8) and all rotate and install in frame (2), and go up licker-in (3), licker-in (4) down, go up compression roller (5) and lower compression roller (6) and rotate by the drive of first actuating mechanism, first unreeling roller (7) and second unreel roller (8) and rotate by the drive of second actuating mechanism.

2. The automotive carpet manufacturing apparatus according to claim 1, characterized in that the side of the press roll stack remote from the taker-in roll stack is provided with a heating assembly comprising an upper heating plate (9) and a lower heating plate (10) located below the upper heating plate (9) and spaced apart from the upper heating plate (9).

3. The automotive carpet manufacturing equipment according to claim 1, characterized in that a cooling roller group is further arranged on one side of the heating group far away from the pressing roller group, the cooling roller group comprises an upper cooling roller (11) parallel to the upper pressing roller (5) and a lower cooling roller (12) which is positioned below the upper cooling roller (11) and parallel to the upper cooling roller (11), the upper cooling roller (11) and the lower cooling roller (12) are rotatably arranged on the frame (2), a circumferentially arranged annular cavity and cooling liquid filled in the annular cavity are arranged inside the upper cooling roller (11) and the lower cooling roller (12), and an axially fixed strip-shaped plate (13) is arranged on the side wall of the annular cavity far away from the axial lead side; the strip-shaped plates (13) are arranged in a plurality of circumferential intervals, and the strip-shaped plates (13) are arranged around the annular cavity at intervals.

4. The automotive carpet manufacturing apparatus according to claim 3, characterized in that the upper cooling roll (11) is connected to the upper press roll (5) through a transmission mechanism and rotates in the same direction as the upper press roll (5) in accordance with the rotation of the upper press roll (5), and the lower cooling roll (12) is connected to the lower press roll (6) through a transmission mechanism and rotates in the same direction as the lower press roll (6) in accordance with the rotation of the lower press roll (6).

5. The automotive carpet manufacturing apparatus of claim 1, wherein the first drive mechanism comprises a drive motor, a first pulley, a second pulley, a drive belt, a first gear, a second gear, a third gear, and a fourth gear, wherein: an output shaft of the driving motor is connected with the upper licker-in (3) to drive the upper licker-in (3) to rotate; first band pulley and first gear fixed mounting are in the one end of last licker-in (3), and second band pulley and second gear fixed mounting are in the one end of last compression roller (5), and third gear fixed mounting is in the one end of licker-in (4) down, and fourth gear fixed mounting is in the one end of compression roller (6) down, and first band pulley passes through the hold-in range with the second band pulley and is connected, first gear and third gear engagement, second gear and fourth gear engagement.

6. The automotive carpet manufacturing apparatus of claim 1, wherein the first drive mechanism comprises a drive motor, a first transmission mechanism, a second transmission mechanism, and a third transmission mechanism, wherein: an output shaft of the driving motor is connected with the upper licker-in (3) to drive the upper licker-in (3) to rotate; the lower licker-in (4) is connected with the upper licker-in (3) through a first transmission mechanism and rotates along with the rotation of the upper licker-in (3) and the direction of the upper licker-in (3); the upper press roller (5) is connected with the upper licker-in (3) through a second transmission mechanism and rotates along with the rotation of the upper licker-in (3) in the same direction as the upper licker-in (3); the lower pressing roller (6) is connected with the lower licker-in (4) through a third transmission mechanism and rotates along with the rotation of the lower licker-in (4) in the same direction as the lower licker-in (4); the first transmission mechanism comprises an upper gear and a lower gear, the upper gear is fixedly arranged at one end of the upper licker-in (3), the lower gear is fixedly arranged at one end of the lower licker-in (4), and the upper gear is meshed with the lower gear; the second transmission mechanism comprises a first belt wheel, a second belt wheel and a first transmission belt, the first belt wheel is fixedly arranged at one end of the upper pressure roller (5), the second belt wheel is fixedly arranged at one end of the upper licker-in (3), and the first belt wheel is connected with the second belt wheel through the first transmission belt; the third transmission mechanism comprises a third belt wheel, a fourth belt wheel and a second transmission belt, the third belt wheel is fixedly installed at one end of the lower pressing roller (6), the fourth belt wheel is fixedly installed at one end of the lower licker-in (4), and the third belt wheel and the fourth belt wheel are connected through the second transmission belt.

7. The automotive carpet manufacturing apparatus according to claim 1, characterized in that the second driving mechanism comprises a driving motor and a transmission mechanism, an output shaft of the driving motor is connected with the first unwinding roller (7), and the second unwinding roller (8) is connected with the first unwinding roller (7) through the transmission mechanism and rotates along with the rotation of the first unwinding roller (7).

8. The automotive carpet manufacturing apparatus according to claim 1, characterized in that the second driving mechanism comprises a driving motor and a transmission mechanism, an output shaft of the driving motor is connected with the second unwinding roller (8), and the first unwinding roller (7) is connected with the second unwinding roller (8) through the transmission mechanism and rotates along with the rotation of the second unwinding roller (8).