CN210453647U - PEEK cold push plate production line - Google Patents

PEEK cold push plate production line Download PDF

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Publication number
CN210453647U
CN210453647U CN201921106681.4U CN201921106681U CN210453647U CN 210453647 U CN210453647 U CN 210453647U CN 201921106681 U CN201921106681 U CN 201921106681U CN 210453647 U CN210453647 U CN 210453647U
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peek
assembly
cold push
plate
cold
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何海潮
夏春生
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Changzhou Jinwei Sheet Plate Equipment Manufacturing Co ltd
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Changzhou Jinwei Sheet Plate Equipment Manufacturing Co ltd
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Abstract

The utility model discloses a PEEK cold push pedal production line, it is including the extruder that is used for extruding the melting material, be linked together and be used for melting the material shaping for preforming panel and the cold push mould of extruding with the discharge gate of extruder, be used for tempering the setting in order to obtain the tempering setting device of shaping panel to preforming panel, a tractor for drawing shaping panel, a conveyer that is used for cutting the shaping panel that the tractor is towed in order to obtain the cutting machine of PEEK cold push pedal and is used for carrying the PEEK cold push pedal. The utility model discloses can produce the cold push pedal of PEEK well, realize the stable production of the cold push pedal of PEEK, and simple structure, with low costs, reduce customer's input cost, easily promote and implement.

Description

PEEK冷推板生产线PEEK cold push plate production line

技术领域technical field

本实用新型涉及一种PEEK冷推板生产线。The utility model relates to a PEEK cold push plate production line.

背景技术Background technique

PEEK(聚醚醚酮)树脂是一种性能优异的特种工程塑料,与其它特种工程塑料相比具有更多显著优势,耐正高温260度、机械性能优异、自润滑性好、耐化学品腐蚀、阻燃、耐剥离性、耐磨性、不耐强硝酸、浓硫酸、抗辐射、超强的机械性能可用于高端的机械、核工程和航空等科技。PEEK (polyetheretherketone) resin is a special engineering plastic with excellent performance. Compared with other special engineering plastics, it has more significant advantages. It is resistant to high temperature of 260 degrees, excellent mechanical properties, good self-lubrication, and chemical corrosion resistance. , flame retardant, peel resistance, abrasion resistance, not resistant to strong nitric acid, concentrated sulfuric acid, radiation resistance, super mechanical properties can be used for high-end machinery, nuclear engineering and aviation and other technologies.

由于PEEK(聚醚醚酮)特种塑料特种塑料原料的特殊性,价格也比较昂贵,此类产品之前一直受国外垄断,此类产品传统的制造设备主要以国外进口为主,设备价格较高,随着国内技术的不断发展,原料方面打破了国外的垄断,原料成本随之降低,客户也在寻找可代替传统设备的方案。Due to the particularity of PEEK (polyetheretherketone) special plastics and special plastics raw materials, the price is relatively expensive. Such products have been monopolized by foreign countries before. The traditional manufacturing equipment of such products is mainly imported from abroad, and the equipment prices are relatively high. With the continuous development of domestic technology, the monopoly of foreign countries has been broken in terms of raw materials, and the cost of raw materials has been reduced accordingly. Customers are also looking for solutions that can replace traditional equipment.

发明内容SUMMARY OF THE INVENTION

本实用新型所要解决的技术问题是克服现有技术的缺陷,提供一种PEEK冷推板生产线,它可以很好地生产PEEK冷推板,实现PEEK冷推板的稳定生产,且结构简单、成本低,降低了客户的投入成本,易于推广和实施。The technical problem to be solved by the utility model is to overcome the defects of the prior art, and to provide a PEEK cold push plate production line, which can produce PEEK cold push plates well, realize stable production of PEEK cold push plates, and has a simple structure and low cost. Low cost, reducing customer input costs, easy to promote and implement.

为了解决上述技术问题,本实用新型的技术方案是:一种PEEK冷推板生产线,它包括:In order to solve the above-mentioned technical problems, the technical scheme of the present utility model is: a PEEK cold push plate production line, which comprises:

用于挤出熔融物料的挤出机;Extruders for extruding molten material;

与挤出机的出料口相连通且用于将融物料成型为预成型板材并挤出的冷推模具;A cold push die that communicates with the discharge port of the extruder and is used to shape the molten material into a preformed sheet and extrude it;

用于对预成型板材进行回火定型以得到成型板材的回火定型装置;A tempering and setting device for tempering and setting a preformed sheet to obtain a shaped sheet;

用于牵引成型板材的牵引机;Tractors for pulling formed sheets;

用于对牵引机牵引的成型板材进行切割以得到PEEK冷推板的切割机;A cutting machine for cutting the formed sheet drawn by the tractor to obtain a PEEK cold push plate;

用于输送PEEK冷推板的输送机。Conveyor for conveying PEEK cold pusher sheets.

进一步为了方便PEEK冷推板的移动和运输,PEEK冷推板生产线还包括用于承接PEEK冷推板并运输PEEK冷推板的接料架。In order to further facilitate the movement and transportation of PEEK cold push plate, the PEEK cold push plate production line also includes a material receiving rack for receiving PEEK cold push plate and transporting PEEK cold push plate.

进一步为了使得挤出机挤出的熔融物料的温度更高,所述挤出机的机筒安装有用于对其加热的高频陶瓷加热圈;和/或为了方便挤出机移动,进而方便挤出机的螺杆的拆装及冷推模具的更换,地面上直接或间接设置有导轨,所述挤出机滑配在导轨上。Further, in order to make the temperature of the molten material extruded by the extruder higher, the barrel of the extruder is equipped with a high-frequency ceramic heating ring for heating it; and/or in order to facilitate the movement of the extruder, thereby facilitating extrusion. For the disassembly and assembly of the extruded screw and the replacement of the cold push die, a guide rail is directly or indirectly arranged on the ground, and the extruder is slidably fitted on the guide rail.

进一步为了可以调节预成型板材的厚度,所述冷推模具设置有型腔,所述型腔与所述挤出机的出料口相连通,以便熔融物料进入型腔内并成型为预成型板材,所述型腔内可拆卸地安装有用于调节预成型板材的厚度的垫板。In order to further adjust the thickness of the preformed sheet, the cold push die is provided with a cavity, and the cavity is communicated with the discharge port of the extruder, so that the molten material enters the cavity and is formed into a preformed sheet , a backing plate for adjusting the thickness of the preformed sheet is detachably installed in the cavity.

进一步为了可以控制型腔内的温度,进而方便控制预成型板材表面的光洁度,所述冷推模具安装有用于对型腔进行加热的加热组件和用于对型腔进行冷却的水冷组件。Further, in order to control the temperature in the cavity and thus facilitate the control of the surface finish of the preformed sheet, the cold push die is equipped with a heating component for heating the cavity and a water cooling component for cooling the cavity.

进一步为了方便保证冷推模具、回火定型装置和牵引机的水平度,所述冷推模具、回火定型装置和牵引机安装在同一平台上。Further, in order to conveniently ensure the levelness of the cold-pushing die, the tempering and setting device, and the tractor, the cold-pushing die, the tempering-setting device and the tractor are installed on the same platform.

进一步提供了一种回火定型装置的具体结构,所述回火定型装置包括定型板组和压合驱动机构,所述定型板组包括相互配合的上定型板和下定型板,所述上定型板和下定型板均为铸铝加热板,所述下定型板直接或间接与平台连接,所述压合驱动机构与上定型板相连以驱动上定型板朝向下定型板压合。A specific structure of a tempering and sizing device is further provided. The tempering and sizing device includes a sizing plate group and a pressing drive mechanism. The sizing plate group includes an upper sizing plate and a lower sizing plate that cooperate with each other. The upper sizing plate Both the plate and the lower setting plate are cast aluminum heating plates, the lower setting plate is directly or indirectly connected with the platform, and the pressing driving mechanism is connected with the upper setting plate to drive the upper setting plate to be pressed toward the lower setting plate.

进一步提供了一种牵引机的具体结构,所述牵引机包括上牵引组件、下牵引组件和作用于上牵引组件以驱动上牵引组件下降以使得上牵引组件和下牵引组件夹紧成型板材并共同牵引成型板材的升降驱动组件;其中,A specific structure of a pulling machine is further provided, the pulling machine includes an upper pulling assembly, a lower pulling assembly, and acting on the upper pulling assembly to drive the upper pulling assembly to descend so that the upper pulling assembly and the lower pulling assembly clamp the forming plate and work together. A lift drive assembly for pulling a formed sheet; wherein,

所述上牵引组件和下牵引组件均包括牵引架、分别可旋转支承在牵引架上的主动辊和从动辊、张紧在主动辊和从动辊之间的传送带及与主动辊相连且用于驱动主动辊转动的旋转驱动件。The upper traction assembly and the lower traction assembly include a traction frame, a driving roller and a driven roller rotatably supported on the traction frame, a conveyor belt tensioned between the driving roller and the driven roller, and a belt connected to the driving roller and using A rotary drive for driving the drive roller to rotate.

进一步为了方便调整下定型板和下牵引组件的高度,进而使得下定型板的上表面与挤出模具的出料口的下表面对齐,并使得下牵引组件的传送带的上表面与下定型板的上表面齐平,平台与下定型板之间设置有用于驱动下定型板升降的第一升降驱动机构,平台和下牵引组件的牵引架之间设置有用于驱动下牵引组件升降的第二升降驱动机构。Further, in order to facilitate the adjustment of the heights of the lower setting plate and the lower drawing assembly, the upper surface of the lower setting plate is aligned with the lower surface of the discharge port of the extrusion die, and the upper surface of the conveyor belt of the lower drawing assembly is aligned with the lower surface of the lower setting plate. The upper surface is flush, a first lift drive mechanism for driving the lower profile plate to lift is provided between the platform and the lower profile plate, and a second lift drive mechanism for driving the lower traction module to lift is provided between the platform and the traction frame of the lower traction assembly mechanism.

进一步提供了一种切割机的具体结构,所述切割机包括:A specific structure of a cutting machine is further provided, and the cutting machine includes:

横移组件,所述横移组件包括切割架和设置在输送机的机架和切割架之间且用于驱动切割架随成型板材同步移动的横移驱动装置;a traverse assembly, the traverse assembly includes a cutting frame and a traverse driving device disposed between the frame of the conveyor and the cutting frame and used for driving the cutting frame to move synchronously with the forming plate;

纵移组件,所述纵移组件包括纵移架及设置在切割架和纵移架之间、且用于驱动纵移架纵移的纵移驱动装置;a longitudinal movement assembly, comprising a longitudinal movement frame and a longitudinal movement driving device arranged between the cutting frame and the longitudinal movement frame and used for driving the longitudinal movement of the longitudinal movement frame;

切割组件,所述切割组件包括刀架、切割刀和旋转驱动装置,所述切割刀可旋转地支承在刀架上,所述旋转驱动装置与切割刀相连以驱动切割刀旋转切割;a cutting assembly, the cutting assembly includes a knife rest, a cutting knife and a rotary driving device, the cutting knife is rotatably supported on the knife rest, and the rotary driving device is connected with the cutting knife to drive the cutting knife to rotate and cut;

升降驱动装置,所述升降驱动装置设置在纵移架和刀架之间以至少用于驱动切割组件靠近成型板材。A lift drive device is provided between the longitudinal carriage and the tool rest for at least driving the cutting assembly close to the forming sheet.

采用了上述技术方案后,本实用新型具有以下有益效果:After adopting the above-mentioned technical scheme, the utility model has the following beneficial effects:

1、挤出机将熔融物料挤入冷推模具,冷推模具将其型腔内的熔融物料成型为预成型板材,然后回火定型装置对预成型板材进行回火定型以去除预成型板材内的应力,得到成型板材,成型板材在牵引机的牵引下前行,并通过切割机将成型板材切割成多个 PEEK冷推板,输送机再将各个PEEK冷推板输送至打包处,本实用新型可以很好地生产PEEK冷推板,实现PEEK冷推板的稳定生产,且结构简单、成本低,降低了客户的投入成本,易于推广和实施;1. The extruder extrudes the molten material into the cold push die, and the cold push die forms the molten material in its cavity into a pre-formed sheet, and then the tempering and setting device tempers and sets the pre-formed sheet to remove the inside of the pre-formed sheet. The stress of the forming plate is obtained, the forming plate moves forward under the traction of the tractor, and the forming plate is cut into a plurality of PEEK cold push plates by the cutting machine, and the conveyor then transports each PEEK cold push plate to the packing place. The new type can produce PEEK cold push plate well, realize the stable production of PEEK cold push plate, and has simple structure and low cost, which reduces the customer's input cost, and is easy to promote and implement;

2、本实用新型的挤出机的机筒安装有对其进行加热的高频陶瓷加热圈,高频陶瓷加热圈耐高温,可以使得挤出机挤出的熔融物料具有较高的温度,进而使得挤出机挤出的熔融物料满足高成型温度的需求;2. The barrel of the extruder of the present utility model is equipped with a high-frequency ceramic heating ring for heating it, and the high-frequency ceramic heating ring is resistant to high temperature, which can make the molten material extruded by the extruder have a higher temperature, and then Make the molten material extruded by the extruder meet the requirements of high molding temperature;

3、本实用新型的PEEK冷推板生产线还具有接料架,接料架承接PEEK冷推板后,可以通过接料架运走PEEK冷推板,也可以直接对接料架上的PEEK冷推板进行打包,免去了人工拖拽、搬运的麻烦;3. The PEEK cold push plate production line of the present invention also has a material receiving rack. After the material receiving rack receives the PEEK cold push plate, the PEEK cold push plate can be transported away through the material receiving rack, or it can be directly connected to the PEEK cold push plate on the material rack. The board is packaged, eliminating the trouble of manual dragging and handling;

4、本实用新型还可以通过更换不同厚度的垫板来调节预成型板材的厚度,进而调节PEEK冷推板的厚度,使得本实用新型可以生产各个厚度的PEEK冷推板,调节方便,通用性强;4. The utility model can also adjust the thickness of the preformed sheet by replacing the backing plates of different thicknesses, and then adjust the thickness of the PEEK cold push plate, so that the utility model can produce PEEK cold push plates of various thicknesses, which is convenient to adjust and has versatility. powerful;

5、本实用新型还可以通过加热组件或水冷组件根据实际情况调节冷推模具的温度,进而便于控制预成型板材表面的光洁度;5. The utility model can also adjust the temperature of the cold push mold according to the actual situation through the heating component or the water cooling component, thereby facilitating the control of the surface finish of the preformed sheet;

6、本实用新型的冷推模具、回火定型装置和牵引机采用联体结构,体积相对减小,占用空间小,且结构简单,功能齐全,零部件较少,本实用新型的牵引机、冷推模具和回火定型装置安装在同一个平台上,容易保证水平度;上定型板和下定型板采用铸铝加热板,这种回火加热方式加热效率高,加热均匀;本实用新型的上定型板及下定型板之间的距离可调,且上牵引组件和下牵引组件之间的距离也可调,进而使得本实用新型适用于不同厚度的PEEK冷推板的生产,通用性强;本实用新型的牵引机分为上牵引组件和下牵引组件,并通过升降驱动组件驱动开合,提供稳定的牵引压力,上牵引组件和下牵引组件为独立传动,上牵引组件和下牵引组件的速度可以完全相同,通过调节牵引机的速度可以和挤出机实现闭环控制。6. The cold push die, the tempering and setting device and the tractor of the present invention adopt a conjoined structure, the volume is relatively small, the occupied space is small, the structure is simple, the functions are complete, and the parts are few. The tractor of the present invention, The cold push mold and the tempering setting device are installed on the same platform, which is easy to ensure the levelness; the upper setting plate and the lower setting plate are made of cast aluminum heating plates, and this tempering heating method has high heating efficiency and uniform heating; The distance between the upper shaping plate and the lower shaping plate is adjustable, and the distance between the upper pulling assembly and the lower pulling assembly is also adjustable, so that the utility model is suitable for the production of PEEK cold push plates of different thicknesses, and has strong versatility The tractor of the utility model is divided into an upper traction component and a lower traction component, and is driven to open and close by the lift drive component to provide stable traction pressure, the upper traction component and the lower traction component are independent transmissions, and the upper traction component and the lower traction component are driven. The speed of the tractor can be exactly the same, and closed-loop control can be achieved with the extruder by adjusting the speed of the tractor.

附图说明Description of drawings

图1为本实用新型的PEEK冷推板生产线的结构示意图;Fig. 1 is the structural representation of the PEEK cold push plate production line of the present invention;

图2为本实用新型的冷推模具、回火定型装置和牵引机的结构示意图;Fig. 2 is the structural representation of the cold push die, the tempering and setting device and the tractor of the utility model;

图3为图2的主视图;Fig. 3 is the front view of Fig. 2;

图4为本实用新型的切割机和输送机的结构示意图。FIG. 4 is a schematic structural diagram of the cutting machine and the conveyor of the present invention.

具体实施方式Detailed ways

为了使本实用新型的内容更容易被清楚地理解,下面根据具体实施例并结合附图,对本实用新型作进一步详细的说明。In order to make the content of the present utility model easier to understand clearly, the present utility model will be described in further detail below according to specific embodiments and in conjunction with the accompanying drawings.

如图1~4所示,一种PEEK冷推板生产线,它包括:As shown in Figures 1 to 4, a PEEK cold push plate production line includes:

用于挤出熔融物料的挤出机1;Extruder 1 for extruding molten material;

与挤出机1的出料口相连通且用于将融物料成型为预成型板材并挤出的冷推模具2;A cold push die 2 that communicates with the discharge port of the extruder 1 and is used to shape the molten material into a preformed sheet and extrude it;

用于对预成型板材进行回火定型以得到成型板材的回火定型装置3;A tempering and setting device 3 for tempering and setting a preformed sheet to obtain a shaped sheet;

用于牵引成型板材的牵引机4;A tractor 4 for pulling the formed sheet;

用于对牵引机4牵引的成型板材进行切割以得到PEEK冷推板的切割机5;A cutting machine 5 for cutting the formed sheet drawn by the pulling machine 4 to obtain a PEEK cold push plate;

用于输送PEEK冷推板的输送机6。Conveyor 6 for conveying PEEK cold push plates.

在本实施例中,挤出机1将熔融物料挤入冷推模具2,冷推模具2将其型腔内的熔融物料成型为预成型板材,然后回火定型装置3对预成型板材进行回火定型以去除预成型板材内的应力,得到成型板材,成型板材在牵引机4的牵引下前行,并通过切割机5 将成型板材切割成多个PEEK冷推板,输送机6再将各个PEEK冷推板输送至打包处,本实用新型可以很好地生产PEEK冷推板,实现PEEK冷推板的稳定生产,且结构简单、成本低,降低了客户的投入成本,易于推广和实施。In this embodiment, the extruder 1 extrudes the molten material into the cold push die 2, the cold push die 2 shapes the molten material in its cavity into a preformed sheet, and then the tempering and setting device 3 returns the preformed sheet Fire setting is used to remove the stress in the preformed sheet to obtain a formed sheet. The formed sheet is moved forward under the traction of the tractor 4, and the formed sheet is cut into a plurality of PEEK cold push plates by the cutting machine 5. The PEEK cold push plate is transported to the packing place, the utility model can well produce the PEEK cold push plate, realize the stable production of the PEEK cold push plate, and has a simple structure and low cost, reduces the input cost of customers, and is easy to popularize and implement.

在本实施例中,为了使得挤出机挤出的熔融物料的温度更高,所述挤出机1的机筒安装有用于对其加热的高频陶瓷加热圈。具体地,高频陶瓷加热圈耐高温,可以使得熔融物料具有较高的成型温度,进而满足PEEK冷推板的生产需求。In this embodiment, in order to make the temperature of the molten material extruded by the extruder higher, the barrel of the extruder 1 is equipped with a high-frequency ceramic heating ring for heating it. Specifically, the high-frequency ceramic heating ring is resistant to high temperature, which can make the molten material have a higher molding temperature, thereby meeting the production requirements of PEEK cold push plates.

在本实施例中,为了方便挤出机1移动,进而方便挤出机1的螺杆的拆装及冷推模具2的更换,地面上直接或间接设置有导轨10,所述挤出机1滑配在导轨10上。在本实施例中,所述挤出机1安装在一移动台上,所述移动台滑配在导轨10上。In this embodiment, in order to facilitate the movement of the extruder 1, and further facilitate the disassembly and assembly of the screw of the extruder 1 and the replacement of the cold push die 2, a guide rail 10 is directly or indirectly provided on the ground, and the extruder 1 slides Fitted on the guide rail 10. In this embodiment, the extruder 1 is installed on a mobile table, and the mobile table is slidably fitted on the guide rail 10 .

如图1所示,为了方便PEEK冷推板的移动和运输,PEEK冷推板生产线还包括用于承接PEEK冷推板并运输PEEK冷推板的接料架7。在本实施例中,所述接料架7的底端设置有方便其移动的轮组,接料架7承接PEEK冷推板后,可以通过接料架7运走 PEEK冷推板,也可以直接对接料架7上的PEEK冷推板进行打包,免去了人工拖拽、搬运的麻烦。As shown in Figure 1, in order to facilitate the movement and transportation of the PEEK cold push plate, the PEEK cold push plate production line also includes a material receiving rack 7 for receiving the PEEK cold push plate and transporting the PEEK cold push plate. In this embodiment, the bottom end of the material receiving rack 7 is provided with a wheel set to facilitate its movement. After the material receiving rack 7 receives the PEEK cold push plate, the PEEK cold push plate can be transported away through the material receiving rack 7, or it can be Directly pack the PEEK cold push plate on the material rack 7, eliminating the trouble of manual dragging and handling.

如图1、2、3所示,为了可以调节预成型板材的厚度,所述冷推模具2设置有型腔,所述型腔与所述挤出机1的出料口相连通,以便熔融物料进入型腔内并成型为预成型板材,所述型腔内可拆卸地安装有用于调节预成型板材的厚度的垫板21。具体地,可以通过更换不同厚度的垫板21来调节预成型板材的厚度,使得PEEK冷推板生产线适用于不同厚度的PEEK冷推板的生产,通用性强。As shown in Figures 1, 2 and 3, in order to adjust the thickness of the preformed sheet, the cold push die 2 is provided with a cavity, and the cavity communicates with the discharge port of the extruder 1 for melting The material enters the cavity and is formed into a pre-formed sheet, and a backing plate 21 for adjusting the thickness of the pre-formed sheet is detachably installed in the cavity. Specifically, the thickness of the preformed sheet can be adjusted by replacing the backing plates 21 with different thicknesses, so that the PEEK cold push plate production line is suitable for the production of PEEK cold push plates with different thicknesses, and has strong versatility.

如图1、2、3所示,为了可以控制型腔内的温度,进而方便控制预成型板材表面的光洁度,所述冷推模具2安装有用于对型腔进行加热的加热组件22和用于对型腔进行冷却的水冷组件23。在本实施例中,可以根据实际情况,通过加热组件22或水冷组件 23调节冷推模具的型腔内的温度。As shown in FIGS. 1 , 2 and 3 , in order to control the temperature in the cavity and thus facilitate the control of the surface finish of the preformed sheet, the cold push die 2 is provided with a heating component 22 for heating the cavity and a heating element 22 for heating the cavity. Water cooling assembly 23 for cooling the cavity. In this embodiment, the temperature in the cavity of the cold push mold can be adjusted by the heating component 22 or the water cooling component 23 according to the actual situation.

如图1、2、3所示,为了方便保证冷推模具2、回火定型装置3和牵引机4的水平度,所述冷推模具2、回火定型装置3和牵引机4安装在同一平台8上。具体地,冷推模具2、回火定型装置3和牵引机4采用联体结构,体积相对减小,占用空间小,且结构简单,功能齐全,零部件较少,牵引机4、冷推模具2和回火定型装置3安装在同一个平台上,也容易保证冷推模具2、回火定型装置3和牵引机4的水平度。As shown in Figures 1, 2 and 3, in order to ensure the levelness of the cold pushing die 2, the tempering and setting device 3 and the tractor 4, the cold pushing die 2, the tempering and setting device 3 and the tractor 4 are installed in the same on platform 8. Specifically, the cold push die 2, the tempering and setting device 3 and the tractor 4 adopt a conjoined structure, which is relatively small in volume, occupies a small space, and has a simple structure, complete functions, and few parts. The tractor 4, the cold push die 2 and the tempering and setting device 3 are installed on the same platform, and it is also easy to ensure the levelness of the cold push die 2, the tempering and setting device 3 and the tractor 4.

如图1、2、3所示,所述回火定型装置3包括定型板组和压合驱动机构,所述定型板组包括相互配合的上定型板31和下定型板32,所述上定型板31和下定型板32均为铸铝加热板,所述下定型板32直接或间接与平台8连接,所述压合驱动机构与上定型板31相连以驱动上定型板31朝向下定型板32压合。具体地,铸铝加热板可以更为均匀地加热。As shown in Figures 1, 2, and 3, the tempering and sizing device 3 includes a sizing plate set and a pressing drive mechanism. The sizing plate set includes an upper sizing plate 31 and a lower sizing plate 32 that cooperate with each other. The plate 31 and the lower setting plate 32 are both cast aluminum heating plates, the lower setting plate 32 is directly or indirectly connected to the platform 8, and the pressing drive mechanism is connected with the upper setting plate 31 to drive the upper setting plate 31 toward the lower setting plate. 32 press fit. Specifically, the cast aluminum heating plate can be heated more uniformly.

在本实施例中,所述压合驱动机构包括活塞缸33,所述上定型板31铰接在牵引机4的牵引架41上,所述平台8上安装有安装架81,所述活塞缸33的缸体与安装架81 相铰接,所述活塞缸33的活塞杆也与所述上定型板31相铰接。In this embodiment, the press-fit driving mechanism includes a piston cylinder 33 , the upper shaping plate 31 is hinged on the traction frame 41 of the tractor 4 , a mounting frame 81 is installed on the platform 8 , and the piston cylinder 33 The cylinder body is hinged with the mounting frame 81 , and the piston rod of the piston cylinder 33 is also hinged with the upper shaping plate 31 .

如图1、2、3所示,所述牵引机4包括上牵引组件、下牵引组件和作用于上牵引组件以驱动上牵引组件下降以使得上牵引组件和下牵引组件夹紧成型板材并共同牵引成型板材的升降驱动组件;其中,As shown in Figures 1 , 2 and 3 , the tractor 4 includes an upper tractor assembly, a lower tractor component, and the upper tractor component acts on the upper tractor component to drive the upper tractor component to descend, so that the upper tractor component and the lower tractor component clamp the forming plate and work together A lift drive assembly for pulling a formed sheet; wherein,

所述上牵引组件和下牵引组件均包括牵引架41、分别可旋转支承在牵引架41上的主动辊42和从动辊43、张紧在主动辊42和从动辊43之间的传送带44及与主动辊42 相连且用于驱动主动辊42转动的旋转驱动件。在本实施例中,所述旋转驱动件为伺服电机,所述伺服电机的输出轴与所述主动辊42同轴连接;所述升降驱动组件包括至少一个液压缸45,所述液压缸45的缸体固定在平台8上,所述液压缸45的伸缩杆与所述上牵引组件的牵引架41相连,以便通过液压缸45驱动上牵引组件下降,进而使得上牵引组件的传送带44和下牵引组件的传送带44夹紧成型板材。所述旋转驱动组件和升降驱动组件的结构不限于此,也可以为其它结构。在本实施例中,所述上定型板31铰接在上牵引组件的牵引架41上。The upper traction assembly and the lower traction assembly each include a traction frame 41 , a driving roller 42 and a driven roller 43 rotatably supported on the traction frame 41 , and a conveyor belt 44 tensioned between the driving roller 42 and the driven roller 43 . and a rotary driving member connected with the driving roller 42 and used for driving the driving roller 42 to rotate. In this embodiment, the rotary driving member is a servo motor, and the output shaft of the servo motor is coaxially connected to the driving roller 42 ; the lift driving assembly includes at least one hydraulic cylinder 45 , and the The cylinder is fixed on the platform 8, and the telescopic rod of the hydraulic cylinder 45 is connected to the traction frame 41 of the upper traction assembly, so that the hydraulic cylinder 45 drives the upper traction assembly to descend, thereby making the conveyor belt 44 of the upper traction assembly and the lower traction assembly. The conveyor belt 44 of the assembly grips the forming sheet. The structures of the rotation drive assembly and the lift drive assembly are not limited to this, and may also be other structures. In this embodiment, the upper shaping plate 31 is hinged on the traction frame 41 of the upper traction assembly.

在本实施例中,牵引机4分为上牵引组件和下牵引组件,并通过升降驱动组件驱动开合,提供稳定的牵引压力,上牵引组件和下牵引组件为独立传动,上牵引组件和下牵引组件的速度可以完全相同,通过调节牵引机4的速度可以和挤出机1实现闭环控制。In this embodiment, the tractor 4 is divided into an upper traction component and a lower traction component, and is driven to open and close by the lift drive component to provide stable traction pressure. The upper traction component and the lower traction component are independent transmissions, and the upper traction component and the lower The speeds of the pulling components can be exactly the same, and closed-loop control with the extruder 1 can be achieved by adjusting the speed of the pulling machine 4 .

如图1、2、3所示,为了方便调整下定型板32和下牵引组件的高度,进而使得下定型板32的上表面与挤出模具的出料口的下表面对齐,并使得下牵引组件的传送带44 的上表面与下定型板32的上表面齐平,平台8与下定型板32之间设置有用于驱动下定型板32升降的第一升降驱动机构,平台8和下牵引组件的牵引架41之间设置有用于驱动下牵引组件升降的第二升降驱动机构。As shown in Figures 1, 2, and 3, in order to adjust the height of the lower setting plate 32 and the lower pulling assembly conveniently, the upper surface of the lower setting plate 32 is aligned with the lower surface of the discharge port of the extrusion die, and the lower pulling The upper surface of the conveyor belt 44 of the assembly is flush with the upper surface of the lower setting plate 32. A first lift drive mechanism for driving the lower setting plate 32 to rise and fall is provided between the platform 8 and the lower setting plate 32. A second elevating drive mechanism for driving the lower tractor assembly to elevate is disposed between the traction frames 41 .

在本实施例中,所述第一升降驱动机构和第二升降驱动机构均包括至少一个丝杆升降机9,所述丝杆升降机9的机体固定在平台8上,所述丝杆升降机9的升降部与所述下定型板32或下牵引组件的牵引架41相连。为了更利于下定型板32的上表面与下牵引组件的传送带44的上表面的齐平,并为调整下定型板32的水平度提供方便,所述下定型板32铰接在下牵引组件的牵引架41上。In this embodiment, both the first lift drive mechanism and the second lift drive mechanism include at least one screw lift 9, the body of the screw lift 9 is fixed on the platform 8, and the lift of the screw lift 9 The lower part is connected with the lower setting plate 32 or the traction frame 41 of the lower traction assembly. In order to facilitate the flushing between the upper surface of the lower shaping plate 32 and the upper surface of the conveyor belt 44 of the lower traction assembly and to facilitate the adjustment of the levelness of the lower shaping plate 32, the lower shaping plate 32 is hinged to the traction frame of the lower pulling assembly 41 on.

如图4所示,所述切割机5包括:As shown in Figure 4, the cutting machine 5 includes:

横移组件,所述横移组件包括切割架61和设置在输送机6的机架和切割架61之间且用于驱动切割架61随成型板材同步移动的横移驱动装置;A traverse assembly, the traverse assembly includes a cutting frame 61 and a traverse driving device disposed between the frame of the conveyor 6 and the cutting frame 61 and used to drive the cutting frame 61 to move synchronously with the forming plate;

纵移组件,所述纵移组件包括纵移架62及设置在切割架61和纵移架62之间、且用于驱动纵移架62纵移的纵移驱动装置;A longitudinal movement assembly, the longitudinal movement assembly includes a longitudinal movement frame 62 and a longitudinal movement driving device disposed between the cutting frame 61 and the longitudinal movement frame 62 and used for driving the longitudinal movement of the longitudinal movement frame 62;

切割组件,所述切割组件包括刀架、切割刀和旋转驱动装置,所述切割刀可旋转地支承在刀架上,所述旋转驱动装置与切割刀相连以驱动切割刀旋转切割;a cutting assembly, the cutting assembly includes a knife rest, a cutting knife and a rotary driving device, the cutting knife is rotatably supported on the knife rest, and the rotary driving device is connected with the cutting knife to drive the cutting knife to rotate and cut;

升降驱动装置,所述升降驱动装置设置在纵移架62和刀架之间以至少用于驱动切割组件靠近成型板材。具体地,本实施例的切割机5实现在线切割,可以更好地保证切割精度。A lift drive, which is provided between the longitudinal carriage 62 and the tool rest, at least for driving the cutting assembly close to the forming sheet. Specifically, the cutting machine 5 in this embodiment realizes online cutting, which can better ensure cutting accuracy.

在本实施例中,为了防止切割刀在切割成型板材时成型板材拱起或偏移或切割机5 与成型板材不同步,进而更好地切割,所述切割机5还包括压板组件,所述压板组件包括压板64及设置在切割架61与压板64之间且用于驱动压板64下行以压紧成型板材的压板驱动件。在本实施例中,所述纵移驱动装置和横移驱动装置均为直线导轨,所述升降驱动装置和压板驱动件均包括气缸63,所述旋转驱动装置为电机。纵移驱动装置、横移驱动装置、升降驱动装置、压板驱动件和旋转驱动装置的结构都不限于此,都可以为其它结构。In this embodiment, in order to prevent the cutting knife from arching or offsetting the forming plate when cutting the forming plate or the cutting machine 5 and the forming plate being out of synchronism, so as to better cut the cutting machine 5, the cutting machine 5 further includes a pressing plate assembly. The pressing plate assembly includes a pressing plate 64 and a pressing plate driving member disposed between the cutting frame 61 and the pressing plate 64 and used for driving the pressing plate 64 to go down to press the forming plate. In this embodiment, the longitudinal movement driving device and the traverse driving device are both linear guide rails, the lifting driving device and the platen driving member both include an air cylinder 63 , and the rotation driving device is a motor. The structures of the longitudinal movement drive device, the traverse drive device, the lift drive device, the platen drive member and the rotation drive device are not limited to this, and may be other structures.

以上所述的具体实施例,对本实用新型解决的技术问题、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本实用新型的具体实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The specific embodiments described above further describe in detail the technical problems, technical solutions and beneficial effects solved by the present invention. It should be understood that the above are only specific embodiments of the present invention, and are not intended to be used for To limit the present utility model, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

在本实用新型的描述中,需要理解的是,指示方位或位置关系的术语为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that The device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.

在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, the terms "installation", "connection", "connection", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integration; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that is usually placed when the utility model product is used, only for the convenience of describing the present utility model and simplifying the description, not Indicates or implies that the referred device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, the terms "first", "second", "third", etc. are only used to differentiate the description and should not be construed as indicating or implying relative importance.

此外,术语“水平”、“竖直”、“悬垂”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。Furthermore, the terms "horizontal", "vertical", "overhanging" etc. do not imply that a component is required to be absolutely horizontal or overhang, but rather may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", it does not mean that the structure must be completely horizontal, but can be slightly inclined.

在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之上或之下可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征之上、上方和上面包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征之下、下方和下面包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, the first feature above or below the second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact Rather, they are contacted by additional features between them. Also, the first feature being above, above and above the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is below, below and below the second feature includes the first feature is directly below and diagonally below the second feature, or simply means that the first feature level is smaller than the second feature.

Claims (10)

1. The utility model provides a PEEK cold push pedal production line which characterized in that, it includes:
an extruder (1) for extruding molten material;
a cold-pushing die (2) which is communicated with a discharge hole of the extruder (1) and is used for forming the molten material into a preformed plate and extruding the preformed plate;
a tempering and shaping device (3) for tempering and shaping the preformed plate to obtain a shaped plate;
a tractor (4) for drawing the formed sheet;
a cutting machine (5) used for cutting the formed plate dragged by the tractor (4) to obtain a PEEK cold push plate;
a conveyor (6) for conveying the PEEK cold push plate.
2. The PEEK cold push plate production line of claim 1, further comprising a material receiving frame (7) for receiving and transporting the PEEK cold push plate.
3. The PEEK cold push plate production line according to claim 1, characterized in that the barrel of the extruder (1) is fitted with a high-frequency ceramic heating ring for heating it; and/or a guide rail (10) is directly or indirectly arranged on the ground, and the extruder is matched on the guide rail (10) in a sliding way.
4. The PEEK cold push plate production line of claim 1 is characterized in that the cold push mold (2) is provided with a cavity communicated with a discharge port of the extruder (1) so that molten materials enter the cavity and are formed into a preformed plate, and a backing plate (21) for adjusting the thickness of the preformed plate is detachably mounted in the cavity.
5. PEEK cold push plate production line according to claim 4, characterized in that the cold push mould (2) is equipped with a heating assembly (22) for heating the cavity and a water cooling assembly (23) for cooling the cavity.
6. The PEEK cold push plate production line according to claim 1, characterized in that the cold push mold (2), the tempering setting device (3) and the tractor (4) are mounted on the same platform (8).
7. The PEEK cold push plate production line of claim 6, characterized in that, tempering setting device (3) includes design board group and pressfitting actuating mechanism, design board group includes upper design board (31) and lower design board (32) of mutually supporting, upper design board (31) and lower design board (32) are the cast aluminium hot plate, lower design board (32) are directly or indirectly connected with platform (8), pressfitting actuating mechanism links to each other with upper design board (31) in order to drive upper design board (31) towards lower design board (32) pressfitting.
8. PEEK cold push plate production line according to claim 7, characterized in that the tractor (4) comprises an upper pulling assembly, a lower pulling assembly and a lifting driving assembly acting on the upper pulling assembly to drive the upper pulling assembly downwards so that the upper pulling assembly and the lower pulling assembly grip the profiled sheet and jointly pull the profiled sheet; wherein,
the upper traction assembly and the lower traction assembly respectively comprise a traction frame (41), a driving roller (42) and a driven roller (43) which are respectively and rotatably supported on the traction frame (41), a conveyor belt (44) tensioned between the driving roller (42) and the driven roller (43), and a rotary driving piece connected with the driving roller (42) and used for driving the driving roller (42) to rotate.
9. The PEEK cold push plate production line as claimed in claim 8, wherein a first lifting driving mechanism for driving the lower shaping plate (32) to lift is arranged between the platform (8) and the lower shaping plate (32), and a second lifting driving mechanism for driving the lower traction assembly to lift is arranged between the platform (8) and the traction frame (41) of the lower traction assembly.
10. PEEK cold push plate production line according to claim 1, characterized in that the cutter (5) comprises:
the transverse moving assembly comprises a cutting frame (61) and a transverse moving driving device which is arranged between the frame of the conveyor (6) and the cutting frame (61) and is used for driving the cutting frame (61) to move synchronously with the formed plate;
the longitudinal moving assembly comprises a longitudinal moving frame (62) and a longitudinal moving driving device which is arranged between the cutting frame (61) and the longitudinal moving frame (62) and is used for driving the longitudinal moving frame (62) to move longitudinally;
the cutting assembly comprises a tool rest, a cutting knife and a rotary driving device, the cutting knife is rotatably supported on the tool rest, and the rotary driving device is connected with the cutting knife so as to drive the cutting knife to rotate for cutting;
a lift drive disposed between the longitudinal frame (62) and the tool post for at least driving the cutting assembly adjacent the formed sheet material.
CN201921106681.4U 2019-07-15 2019-07-15 PEEK cold push plate production line Expired - Fee Related CN210453647U (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110228178A (en) * 2019-07-15 2019-09-13 常州金纬片板设备制造有限公司 The cold push plate production line of PEEK

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110228178A (en) * 2019-07-15 2019-09-13 常州金纬片板设备制造有限公司 The cold push plate production line of PEEK
CN110228178B (en) * 2019-07-15 2024-04-16 常州金纬片板设备制造有限公司 PEEK cold push plate production line

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