CN210388280U - Automatic integrated device for assembling and welding gravure roller plug head vehicle - Google Patents

Automatic integrated device for assembling and welding gravure roller plug head vehicle Download PDF

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Publication number
CN210388280U
CN210388280U CN201920803579.3U CN201920803579U CN210388280U CN 210388280 U CN210388280 U CN 210388280U CN 201920803579 U CN201920803579 U CN 201920803579U CN 210388280 U CN210388280 U CN 210388280U
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Prior art keywords
plug
steel pipe
unit
end cap
welding
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CN201920803579.3U
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Chinese (zh)
Inventor
盖胜强
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Shanxi Yuncheng Plate Making Group Shanghai Enterprise Development Co ltd
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Shanxi Yuncheng Plate Making Group Shanghai Enterprise Development Co ltd
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Abstract

The utility model relates to an automatic integrated device is welded in gravure printing roller end cap car dress, including end cap conveying unit, end cap processing unit, steel pipe conveying unit, steel pipe school circle unit and the end cap assembly welding machine of setting between end cap processing unit and steel pipe school circle unit, end cap conveying unit respectively with end cap processing unit, end cap assembly welding machine looks adaptation, steel pipe conveying unit respectively with steel pipe school circle unit, end cap assembly welding machine looks adaptation. Compared with the prior art, the utility model discloses a cooperation of end cap conveying unit, end cap processing unit, steel pipe conveying unit, steel pipe school circle unit and end cap assembly welding machine can accomplish the processing of end cap inside and outside circle, end cap keyway processing, steel pipe school circle and the assembly welding of end cap on the steel pipe automatically, has improved production efficiency greatly, has reduced the cost of labor.

Description

Automatic integrated device for assembling and welding gravure roller plug head vehicle
Technical Field
The utility model belongs to the technical field of gravure printing roller processing, a gravure printing roller end cap car dress welds automatic integrated device is related to.
Background
The intaglio printing is that the whole surface of intaglio roller is coated with ink, then the ink in the blank part is removed by using a special ink scraping mechanism, so that the ink is only remained in the cells of the image-text part, and then the ink is transferred to the surface of printing stock under the action of larger pressure, so as to obtain the printed matter. The image-text part of the gravure roller is sunken, the sunken degree is different according to the level of the image, and the blank part of the gravure roller is raised and is on the same plane.
In the previous steel body processing process of the gravure roller, the plug is required to be processed into a specific shape and grooved, and then the plug is assembled and welded at two ends of the steel pipe to form the main body of the gravure roller. However, in the prior machining of the steel body of the gravure roller, automatic integration of turning, assembling and welding of the plug and conveying among the working procedures is not realized, although some steps adopt mechanical operation, the whole machining process still mainly adopts manual operation, the overall efficiency is low, and the automation degree is insufficient.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automatic integrated device is welded in order to overcome the defect that above-mentioned prior art exists and intaglio roller end cap car dress.
The purpose of the utility model can be realized through the following technical scheme:
the utility model provides an automatic integrated device is welded in gravure printing roller end cap car dress, the device be used for end cap turning, assembly and welding at the tip of steel pipe, the device include end cap conveying unit, end cap processing unit, steel pipe conveying unit, steel pipe school circle unit and set up the end cap assembly welding machine between end cap processing unit and steel pipe school circle unit, end cap conveying unit respectively with end cap processing unit, end cap assembly welding machine looks adaptation, steel pipe conveying unit respectively with steel pipe school circle unit, end cap assembly welding machine looks adaptation. The plug conveying unit conveys the plug into the plug processing unit for processing, and the steel pipe conveying unit conveys the steel pipe into the steel pipe circle correcting unit for circle correction; and then the plug transmission unit and the steel pipe transmission unit respectively send the machined plug and the steel pipe with the round calibration into a plug assembling and welding machine, and the plug is arranged at the end part of the steel pipe by the plug assembling and welding machine and is welded.
Furthermore, the plug comprises an annular plate, an annular boss arranged on the annular plate, and a key groove formed in the inner side faces of the annular plate and the annular boss.
Furthermore, the plug conveying unit comprises an upright post, an X-axis slide rail arranged on the upright post along the plug moving direction, a Z-axis slide rail arranged on the X-axis slide rail and a plug clamp arranged at the bottom of the Z-axis slide rail. The Z-axis slide rail can reciprocate on the X-axis slide rail along the horizontal direction, the plug clamp can reciprocate on the Z-axis slide rail along the vertical direction, and the plug clamp is used for clamping the plug. The X-axis slide rail and the Z-axis slide rail can adopt a pneumatic mode.
Furthermore, the plug processing unit comprises a plug turning machine and a groove broacher which are sequentially arranged along the moving direction of the plug. The plug turning machine is used for processing the inner and outer circle sizes (namely the sizes of the annular plate and the annular boss) of the plug, and the groove broacher is used for processing a key groove on the plug.
Furthermore, the plug processing unit further comprises a plug feeding bin and a plug buffering bin which are respectively matched with the plug conveying unit, and the plug buffering bin is arranged between the groove broacher and the plug assembling and welding machine. The plug feeding bin can be arranged between the groove broacher and the plug buffer bin and also can be arranged at the initial position of the plug conveying unit. The plug loading bin is used for storing plug blank, and the plug caching bin is used for storing plug finished products.
Furthermore, end cap buffer storage storehouse include the base, set up the lead screw in the base along the horizontal direction, a pair of nut that sets up side by side on the lead screw, a pair of reference column mounting panel that sets up respectively at every nut top and be located the base top, set up the reference column on the reference column mounting panel along vertical direction and set up on the base and with the lead screw drive motor that lead screw transmission is connected. The left and right sections of the screw thread have opposite directions so as to enable the two nuts to move towards or away from each other. The lead screw driving motor drives the lead screw to rotate, the two positioning column mounting plates are driven to move oppositely or move reversely through the nuts, and then the positioning columns on the two sides clamp the plugs stacked on the base tightly, and the lead screw driving motor is applicable to the plugs with different sizes.
Furthermore, the base on be equipped with the jacking board, this jacking board is located between two reference column mounting panels, the base on still be equipped with the jacking cylinder of being connected with the jacking board transmission. The plug finished product is stacked on the jacking plate. The jacking cylinder drives the jacking plate to ascend, so that the plug is ascended to the working range of the plug clamp, and the plug is conveniently taken and placed.
Further, the steel pipe conveying unit is a mechanical arm arranged between the steel pipe rounding unit and the plug assembling and welding machine. And conveying the steel pipe between the steel pipe rounding unit and the plug assembling and welding machine through a mechanical arm.
Further, the steel pipe circle calibration unit comprises a steel pipe feeding bin and a steel pipe circle calibration machine which are sequentially arranged along the moving direction of the steel pipe. The steel pipe feeding bin is used for storing steel pipes, and the steel pipe rounding machine is used for rounding the steel pipes.
Further, the device also comprises an isolation protection plate. The isolation protection plate is arranged around the periphery of the whole device to play a role in isolation protection.
When the plug is assembled, the plug blank in the plug feeding bin is firstly placed in the plug turning machine for processing the inner circle and the outer circle of the plug through the plug conveying unit, then placed in the groove broacher for processing the key groove of the plug, and then the plug is stored in the plug buffer bin; placing the steel pipe in the steel pipe feeding bin in a steel pipe roundness correcting machine for roundness correction through a steel pipe conveying unit; and then the plug transmission unit and the steel pipe transmission unit respectively send the processed plug and the steel pipe with the round calibration into a plug assembly welding machine, and the plug is installed and welded, so that the plug assembly of the gravure roller is completed.
Compared with the prior art, the utility model has the characteristics of it is following:
1) by matching the plug transmission unit, the plug processing unit, the steel pipe transmission unit, the steel pipe circle correcting unit and the plug assembling and welding machine, the processing of the inner circle and the outer circle of the plug, the processing of the key groove of the plug, the circle correcting of the steel pipe and the assembling and welding of the plug on the steel pipe can be automatically completed, the production efficiency is greatly improved, and the labor cost is reduced;
2) the plug buffer bin can clamp and fix plugs of various sizes, can lift the plugs to match with the plug conveying unit to take and place, is good in flexibility and wide in application.
Drawings
Fig. 1 is a schematic structural view of a plug of the present invention;
FIG. 2 is a schematic structural view of a steel pipe according to the present invention;
fig. 3 is a schematic front view of the device of the present invention;
FIG. 4 is a schematic top view of the apparatus of the present invention;
fig. 5 is a schematic view of the structure of the middle plug buffer storage according to the present invention;
FIG. 6 is a flow chart of the process for assembling the plug according to the present invention;
the notation in the figure is:
the device comprises a base, a plug assembling and welding machine 1, a column 2, an X-axis slide rail 3, a Z-axis slide rail 4, a plug clamp 5, an annular plate 6, an annular boss 7, a key groove 8, a plug turning machine 9, a groove broacher 10, a plug feeding bin 11, a plug buffering bin 12, a base 13, a lead screw 14, a nut 15, a positioning column 16, a positioning column 17, a positioning column 18, a lead screw driving motor 19, a jacking plate 20, a mechanical arm 21, a steel pipe feeding bin 22, a steel pipe roundness correction machine 23 and an isolation protection plate.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. The embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation manner and a specific operation process are given, but the scope of the present invention is not limited to the following embodiments.
Example (b):
the automatic integrated device for turning, assembling and welding the plug in the graph 1 is used for turning, assembling and welding the plug in the graph 2 at the end part of a steel pipe, and the plug comprises an annular plate 6, an annular boss 7 arranged on the annular plate 6 and a key groove 8 formed in the inner side surfaces of the annular plate 6 and the annular boss 7.
As shown in fig. 3 and 4, the device comprises a plug conveying unit, a plug processing unit, a steel pipe conveying unit, a steel pipe rounding unit and a plug assembling and welding machine 1 arranged between the plug processing unit and the steel pipe rounding unit, wherein the plug conveying unit is respectively matched with the plug processing unit and the plug assembling and welding machine 1, and the steel pipe conveying unit is respectively matched with the steel pipe rounding unit and the plug assembling and welding machine 1.
The plug conveying unit comprises an upright post 2, an X-axis slide rail 3 arranged on the upright post 2 along the plug moving direction, a Z-axis slide rail 4 arranged on the X-axis slide rail 3 and a plug clamp 5 arranged at the bottom of the Z-axis slide rail 4.
The plug processing unit comprises a plug turning machine 9 and a groove broacher 10 which are sequentially arranged along the moving direction of the plug. The plug processing unit further comprises a plug feeding bin 11 and a plug buffering bin 12 which are respectively matched with the plug conveying unit, and the plug buffering bin 12 is arranged between the groove broacher 10 and the plug assembling and welding machine 1.
As shown in fig. 5, the plug buffer bin 12 includes a base 13, a screw 14 horizontally disposed in the base 13, a pair of nuts 15 juxtaposed on the screw 14, a pair of positioning post mounting plates 16 respectively disposed on top of each nut 15 and located above the base 13, a positioning post 17 vertically disposed on the positioning post mounting plate 16, and a screw driving motor 18 disposed on the base 13 and in transmission connection with the screw 14. The base 13 is provided with a jacking plate 19, the jacking plate 19 is positioned between the two positioning column mounting plates 16, and the base 13 is also provided with a jacking cylinder in transmission connection with the jacking plate 19.
The steel pipe conveying unit is a mechanical arm 20 arranged between the steel pipe rounding unit and the plug assembling and welding machine 1.
The steel pipe roundness correction unit comprises a steel pipe feeding bin 21 and a steel pipe roundness correction machine 22 which are sequentially arranged along the moving direction of the steel pipe.
The device also comprises an isolation guard 23.
As shown in fig. 6, when assembling the plug, the plug transport unit places the plug blank material in the plug loading bin 11 into the plug turning machine 9 for plug inner and outer circle machining, then places the plug blank material in the slot broaching machine 10 for plug keyway machining, and then stores the plug in the plug buffer bin 12; placing the steel pipes in the steel pipe feeding bin 21 in a steel pipe roundness correction machine 22 for roundness correction through a steel pipe conveying unit; and then the plug transmission unit and the steel pipe transmission unit respectively send the processed plug and the round-corrected steel pipe into a plug assembly welding machine 1 for mounting and welding the plug, namely completing the plug assembly of the gravure roller.
The embodiments described above are intended to facilitate the understanding and use of the invention by those skilled in the art. It will be readily apparent to those skilled in the art that various modifications to these embodiments may be made, and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the above embodiments, and those skilled in the art should make improvements and modifications within the scope of the present invention according to the disclosure of the present invention.

Claims (10)

1. The device comprises a plug conveying unit, a plug processing unit, a steel pipe conveying unit, a steel pipe rounding unit and a plug assembling and welding machine (1) arranged between the plug processing unit and the steel pipe rounding unit, wherein the plug conveying unit is respectively matched with the plug processing unit and the plug assembling and welding machine (1), and the steel pipe conveying unit is respectively matched with the steel pipe rounding unit and the plug assembling and welding machine (1).
2. The gravure roll plug car assembly welding automated integration device according to claim 1, wherein the plug comprises an annular plate (6), an annular boss (7) arranged on the annular plate (6), and a key groove (8) formed on the inner side surfaces of the annular plate (6) and the annular boss (7).
3. The gravure roller plug vehicle welding automation integration device as claimed in claim 2, characterized in that the plug transmission unit comprises a column (2), an X-axis slide rail (3) arranged on the column (2) along the plug moving direction, a Z-axis slide rail (4) arranged on the X-axis slide rail (3), and a plug clamp (5) arranged at the bottom of the Z-axis slide rail (4).
4. The gravure roller plug car welding automation integration device as claimed in claim 2, characterized in that the plug processing unit comprises a plug turning machine (9) and a groove broacher (10) which are sequentially arranged along the plug moving direction.
5. The gravure roller plug vehicle welding automation integrated device according to claim 4, characterized in that the plug processing unit further comprises a plug feeding bin (11) and a plug buffering bin (12) which are respectively matched with the plug transmission unit, and the plug buffering bin (12) is arranged between the groove broacher (10) and the plug assembly welding machine (1).
6. The gravure roller plug vehicle welding automation integration device as claimed in claim 5, characterized in that the plug buffer bin (12) comprises a base (13), a lead screw (14) horizontally arranged in the base (13), a pair of nuts (15) arranged side by side on the lead screw (14), a pair of positioning column mounting plates (16) respectively arranged on the top of each nut (15) and located above the base (13), a positioning column (17) vertically arranged on the positioning column mounting plates (16), and a lead screw driving motor (18) arranged on the base (13) and in transmission connection with the lead screw (14).
7. The gravure roller plug car assembly and welding automation integrated device as claimed in claim 6, characterized in that the base (13) is provided with a lifting plate (19), the lifting plate (19) is located between the two positioning column mounting plates (16), and the base (13) is further provided with a lifting cylinder in transmission connection with the lifting plate (19).
8. The automatic integrated device for welding and installing the gravure roller plug car according to claim 1, wherein the steel pipe transmission unit is a mechanical arm (20) arranged between the steel pipe rounding unit and the plug assembly welding machine (1).
9. The automatic integrated device for installing and welding of the gravure roller plug car according to claim 8, wherein the steel pipe rounding unit comprises a steel pipe loading bin (21) and a steel pipe rounding machine (22) which are sequentially arranged along the moving direction of the steel pipe.
10. The integrated automation gravure roll plug car welding device according to claim 1, characterized in that it further comprises an isolation protection plate (23).
CN201920803579.3U 2019-05-30 2019-05-30 Automatic integrated device for assembling and welding gravure roller plug head vehicle Active CN210388280U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920803579.3U CN210388280U (en) 2019-05-30 2019-05-30 Automatic integrated device for assembling and welding gravure roller plug head vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920803579.3U CN210388280U (en) 2019-05-30 2019-05-30 Automatic integrated device for assembling and welding gravure roller plug head vehicle

Publications (1)

Publication Number Publication Date
CN210388280U true CN210388280U (en) 2020-04-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920803579.3U Active CN210388280U (en) 2019-05-30 2019-05-30 Automatic integrated device for assembling and welding gravure roller plug head vehicle

Country Status (1)

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CN (1) CN210388280U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113182716A (en) * 2021-04-08 2021-07-30 上海运城制版有限公司 Automatic control method and device for double-head welding machine for printing roller and computer readable medium

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113182716A (en) * 2021-04-08 2021-07-30 上海运城制版有限公司 Automatic control method and device for double-head welding machine for printing roller and computer readable medium
CN113182716B (en) * 2021-04-08 2022-11-25 上海运城制版有限公司 Automatic control method and device for double-head welding machine for printing roller and computer readable medium

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