CN210314035U - Device for preparing ceramsite by pyrolyzing biochar through sludge - Google Patents
Device for preparing ceramsite by pyrolyzing biochar through sludge Download PDFInfo
- Publication number
- CN210314035U CN210314035U CN201921270712.XU CN201921270712U CN210314035U CN 210314035 U CN210314035 U CN 210314035U CN 201921270712 U CN201921270712 U CN 201921270712U CN 210314035 U CN210314035 U CN 210314035U
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- Prior art keywords
- inlet pipe
- conveyer
- granulation
- biochar
- pipe
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- 239000010802 sludge Substances 0.000 title claims description 21
- 238000005469 granulation Methods 0.000 claims abstract description 20
- 230000003179 granulation Effects 0.000 claims abstract description 20
- 238000011068 loading method Methods 0.000 claims abstract description 18
- 238000002360 preparation method Methods 0.000 claims abstract description 7
- 238000000197 pyrolysis Methods 0.000 claims abstract description 7
- 238000005520 cutting process Methods 0.000 claims description 29
- 238000007599 discharging Methods 0.000 claims description 21
- 238000001035 drying Methods 0.000 claims description 16
- 238000009423 ventilation Methods 0.000 claims description 8
- 238000009413 insulation Methods 0.000 claims description 7
- 230000017525 heat dissipation Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 7
- 230000005540 biological transmission Effects 0.000 abstract description 5
- 239000000654 additive Substances 0.000 abstract description 4
- 238000003756 stirring Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 230000000996 additive effect Effects 0.000 abstract description 2
- 230000002950 deficient Effects 0.000 abstract 1
- 238000002156 mixing Methods 0.000 abstract 1
- 230000018044 dehydration Effects 0.000 description 3
- 238000006297 dehydration reaction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Treatment Of Sludge (AREA)
Abstract
The utility model discloses a device of mud pyrolysis biochar preparation haydite, include conveyer, loading attachment, preheat structure and granulation structure, the support column is installed to the one end at conveyer top, and the top of support column installs loading attachment, loading attachment includes feeder hopper, inlet pipe, screw axis and rotating electrical machines, the inlet pipe is fixed at the top of support column, and the one end that conveyer was kept away from at the inlet pipe top is provided with the feeder hopper, the inside of inlet pipe is provided with the screw axis, and the both ends of screw axis pass through the bearing and install at the inlet pipe both ends, the one end that the feeder hopper was kept away from at the inlet pipe top is installed rotating electrical machines. The utility model discloses a special loading attachment carries out the material loading, transmits through the spiral leaf, can stir at the in-process of transmission, plays the effect that the material loading was mixed, simultaneously is deficient in the in-process additive that adds of transmission, can stir the operation of planting such as mixing at the in-process of material loading.
Description
Technical Field
The utility model relates to an environmental protection technology field specifically is a device of biological charcoal preparation haydite of mud pyrolysis.
Background
The sludge pyrolysis is a medium sludge treatment mode, can effectively improve soil, and has a good positive significance for environmental protection, the technology is still in a research state because the conversion rate of the prior art is low and the carbon content in the sludge is not enough, and the sludge can be made into ceramsite in the prior art, so that the sludge can be widely applied to many fields such as buildings.
The current preparation device does not reasonably utilize energy, so that energy waste is easily caused, a better structural design is not adopted in the production process, more equipment is required to be invested in the sludge treatment process, and the problem of rise is caused.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a device of mud pyrolysis biochar preparation haydite to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a device of preparation haydite of mud pyrolysis biochar, includes conveyer, loading attachment, preheats structure and granulation structure, the support column is installed to the one end at conveyer top, and the loading attachment is installed at the top of support column, loading attachment includes feeder hopper, inlet pipe, screw axis and rotating electrical machines, the inlet pipe is fixed at the top of support column, and the one end that conveyer was kept away from at the inlet pipe top is provided with the feeder hopper, the inside of inlet pipe is provided with the screw axis, and the both ends of screw axis are installed at the inlet pipe both ends through the bearing, the one end that the feeder hopper was kept away from at the inlet pipe top is installed the rotating electrical machines, the output of rotating electrical machines passes through the belt and is connected with the screw axis, discharge mechanism is installed to the one end that the inlet pipe bottom, the granulating device comprises a conveying device, a preheating structure is arranged in the middle of the top of the conveying device, a granulating structure is arranged at one end, far away from a feeding device, of the top of the conveying device, a control panel is arranged on one side of the conveying device, the preheating structure comprises a heat-insulating cover and a fan, the opening of the preheating structure is downward, the fan is arranged at one end, close to the granulating structure, of the top end of the interior of the heat-insulating cover, the granulating structure comprises an air outlet, a heater, a drying bin, a heat-insulating plate and a high-temperature bin, the openings of the drying bin and the high-temperature bin are downward, the drying bin and the high-temperature bin are arranged in the granulating structure, the heater is arranged in the high-temperature bin, the air outlet is arranged at the top of the drying bin, the granulating structure and the, the rotating motor, the fan and the heater are electrically connected.
Preferably, four groups of supports are arranged at the bottom of the conveying device, universal wheels are arranged at the bottoms of the supports, and braking devices are arranged on the universal wheels.
Preferably, the discharging mechanism comprises a discharging pipe, a cutting motor, a cutting blade and a granulating plate, the discharging pipe is communicated with the bottom of the feeding pipe, the granulating plate is mounted at the bottom of the discharging pipe and is uniformly provided with granulating holes, the cutting motor is arranged at the bottom of one side of the discharging mechanism, the cutting blade is arranged at the output end of the cutting motor, the top of the cutting blade is attached to the bottom of the granulating plate, and the control panel is electrically connected with the cutting motor through a wire.
Preferably, two sets of auxiliary stand are installed to the one end that conveyer was kept away from to the inlet pipe bottom, and auxiliary stand's shape is the L type, the one end that the inlet pipe was kept away from to the auxiliary stand is fixed in conveyer's frame.
Preferably, the number of the ventilation pipes is three.
Preferably, a heat insulation plate is arranged in the middle of the granulation structure, the drying bin and the high temperature bin are distributed on two sides of the heat insulation plate, and heat dissipation holes are uniformly distributed on the heat insulation plate.
Compared with the prior art, the beneficial effects of the utility model are that: this device of mud pyrolysis biochar preparation haydite adopts special loading attachment to carry out the material loading, transmit through the spiral leaf, can stir at the in-process of transmission, play the effect that the material loading mixes, simultaneously owing to add the additive at the in-process of transmission, can stir the operation of planting such as mix at the in-process of material loading, the discharge gate is provided with cutting device simultaneously, when the material loading, directly can the granulation, then directly make into the haydite through the heating, the efficiency of operation is improved, and often through preheating among the heating process, the dehydration, high temperature granulation three stage, the device directly provides high temperature through the heater, preheat and the dehydration through the residual temperature, can better energy saving, improve energy utilization.
Drawings
Fig. 1 is a front view of the present invention;
fig. 2 is a side view of the present invention;
fig. 3 is a schematic structural view of the feeding device of the present invention;
FIG. 4 is a schematic view of the discharging structure of the present invention;
FIG. 5 is a schematic diagram of the preheating structure of the present invention;
fig. 6 is a schematic diagram of the granulation structure of the present invention.
In the figure: 1. a conveying device; 2. a universal wheel; 3. an auxiliary support; 4. a feeding device; 401. a feed hopper; 402. a feed pipe; 403. a screw shaft; 404. a rotating electric machine; 5. a discharging mechanism; 501. a discharge pipe; 502. Cutting the motor; 503. a cutting blade; 504. a granulation plate; 6. a support pillar; 7. a preheating structure; 701. a heat-preserving cover; 702. a fan; 8. a vent pipe; 9. a granulation structure; 901. an air outlet; 902. a heater; 903. A drying bin; 904. a heat insulation plate; 905. a high-temperature bin; 10. a control panel.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides an embodiment: a device for preparing ceramsite by pyrolyzing biochar with sludge comprises a conveying device 1, a feeding device 4, a preheating structure 7 and a granulating structure 9, wherein a supporting column 6 is installed at one end of the top of the conveying device 1, the feeding device 4 is installed at the top of the supporting column 6, the feeding device 4 comprises a feeding hopper 401, a feeding pipe 402, a spiral shaft 403 and a rotating motor 404, the model of the rotating motor 404 is Y90S-2, the feeding pipe 402 is fixed at the top of the supporting column 6, the feeding hopper 401 is arranged at one end, far away from the conveying device 1, of the top of the feeding pipe 402, the spiral shaft 403 is arranged inside the feeding pipe 402, two ends of the spiral shaft 403 are installed at two ends of the feeding pipe 402 through bearings, the rotating motor 404 is installed at one end, far away from the feeding hopper 401, of the top of the feeding pipe 402, the output end of the rotating motor, the discharging mechanism 5 is positioned right above one end of the conveying device 1 close to the feeding device 4, a preheating structure 7 is installed at the middle position of the top of the conveying device 1, a granulating structure 9 is installed at one end, far away from the feeding device 4, of the top of the conveying device 1, a control panel 10 is arranged on one side of the conveying device 1, the preheating structure 7 comprises a heat-insulating cover 701 and a fan 702, the model of the fan 702 is DC5015, the opening of the fan 701 is downward, the fan 702 is installed at one end, close to the granulating structure 9, of the top end of the inside of the heat-insulating cover 701, the granulating structure 9 comprises an air outlet 901, a heater 902, a drying bin 903, a heat-insulating plate 904 and a high-temperature bin 905, the model of the heater 902 is DH-15-230-TS, the drying bin 903 and the high-temperature bin 905 are opened downward, the inside of the granulating structure 9 is provided with the drying bin 903 and, the granulation mechanism 9 and the preheating mechanism 7 are communicated through a ventilation duct 8, both ends of the ventilation duct 8 are respectively communicated with the blower 702 and the air outlet 901, and the control panel 10 is electrically connected to the transport device 1, the rotary motor 404, the blower 702 and the heater 902 through wires, respectively.
In this implementation: four groups of supports are arranged at the bottom of the conveying device 1, universal wheels 2 are arranged at the bottoms of the supports, and braking devices are arranged on the universal wheels 2, so that the device can move conveniently.
In this implementation: the discharging mechanism 5 comprises a discharging pipe 501, a cutting motor 502, cutting blades 503 and a granulating plate 504, the discharging pipe 501 is communicated with the bottom of the feeding pipe 402, the granulating plate 504 is installed at the bottom of the discharging pipe 501, granulating holes are uniformly formed in the granulating plate 504, the cutting motor 502 is arranged at the bottom of one side of the discharging mechanism 5, the type of the cutting motor 502 is Y-160M, the cutting blades 503 are arranged at the output end of the cutting motor 502, the tops of the cutting blades 503 are attached to the bottom of the granulating plate 504, the control panel 10 is electrically connected with the cutting motor 502 through a wire, contact extrusion is carried out on the inner surface of the inner surface, cutting is carried out while discharging, and efficiency is improved.
In this implementation: two groups of auxiliary supports 3 are installed at one end, far away from the conveying device 1, of the bottom of the feeding pipe 402, the auxiliary supports 3 are in an L shape, and one ends, far away from the feeding pipe 402, of the auxiliary supports 3 are fixed on a rack of the conveying device 1 to play a stabilizing role.
In this implementation: the number of the ventilation pipes 8 is three, so that the ventilation effect is better.
In this implementation: an insulating board 904 is arranged in the middle of the granulating structure 9, the drying bin 903 and the high-temperature bin 905 are distributed on two sides of the insulating board 904, and heat dissipation holes are uniformly distributed on the insulating board 904 to transfer heat and respectively carry out dehydration and high-temperature granulation.
The working principle is as follows: before use, the device is powered on, firstly sludge and additives are added into the feeding pipe 402 through the feeding hopper 401, then the rotating motor 404 is started through the control panel 10 to drive the screw shaft 403 to rotate, so that the sludge is conveyed, and simultaneously the sludge and the additives are mixed and stirred, so that the sludge is primarily solidified, the sludge enters the discharging mechanism 5, the sludge is extruded out of the discharging pipe 501 through the transmission force, the sludge is extruded out through the granulation holes arranged on the granulation plate 504, meanwhile, the cutting motor 502 can be started through the control panel 10, the cutting motor 502 drives the cutting blade 503 to rotate to cut extruded particles, then the conveying device 1 is started through the control panel 10, then the cut particles are conveyed to the inside of the preheating structure 7 through the conveying belt, the fan 702 and the heater 902 are started through the control panel 10 to heat, and the fan 702 changes heat to the inside of the preheating structure 7 through the ventilating pipe 8, preheating by using the extracted waste heat, then conveying the ceramsite into the drying bin 903, drying, conveying the ceramsite into the high-temperature bin 905, and granulating by applying high temperature to prepare the ceramsite.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or scope of the present invention. Accordingly, the embodiments of the present invention are exemplary, and not limiting. The scope of the invention is indicated by the appended claims rather than by the foregoing description, and all changes that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. The utility model provides a device of mud pyrolysis biochar preparation haydite, includes conveyer (1), loading attachment (4), preheats structure (7) and granulation structure (9), its characterized in that: support column (6) is installed to the one end at conveyer (1) top, and loading attachment (4) are installed at the top of support column (6), loading attachment (4) include feeder hopper (401), inlet pipe (402), screw axis (403) and rotating electrical machines (404), inlet pipe (402) are fixed at the top of support column (6), and the one end of conveyer (1) is kept away from at inlet pipe (402) top is provided with feeder hopper (401), the inside of inlet pipe (402) is provided with screw axis (403), and the both ends of screw axis (403) are installed at inlet pipe (402) both ends through the bearing, rotating electrical machines (404) are installed to the one end that feeder hopper (401) was kept away from at inlet pipe (402) top, the output of rotating electrical machines (404) passes through the belt and is connected with screw axis (403), discharge mechanism (5) are installed to the one end that conveyer (1) is close to inlet pipe (, the discharging mechanism (5) is positioned right above one end, close to the feeding device (4), of the conveying device (1), a preheating structure (7) is installed at the middle position of the top of the conveying device (1), one end, far away from the feeding device (4), of the top of the conveying device (1) is provided with a granulating structure (9), one side of the conveying device (1) is provided with a control panel (10), the preheating structure (7) comprises a heat-insulating cover (701) and a fan (702), the heat-insulating cover (701) is downward in opening, the fan (702) is installed at one end, close to the granulating structure (9), of the top end inside the heat-insulating cover (701), the granulating structure (9) comprises an air outlet (901), a heater (902), a drying bin (903), a heat-insulating plate (904) and a high-temperature bin (905), the drying bin (903) and the high-temperature bin (905) are downward in opening, the drying bin (903) and the high-temperature bin (905), the inside of high temperature storehouse (905) is provided with heater (902), and the top in dry storehouse (903) is installed air outlet (901), granulation structure (9) and preheating structure (7) are through ventilation pipe (8) intercommunication, the both ends of ventilation pipe (8) respectively with fan (702) and air outlet (901) intercommunication, control panel (10) are respectively with conveyer (1), rotating electrical machines (404), fan (702) and heater (902) electricity through the wire and are connected.
2. The device for preparing ceramsite by pyrolyzing biochar with sludge according to claim 1, is characterized in that: four groups of supports are arranged at the bottom of the conveying device (1), universal wheels (2) are arranged at the bottoms of the supports, and braking devices are arranged on the universal wheels (2).
3. The device for preparing ceramsite by pyrolyzing biochar with sludge according to claim 1, is characterized in that: discharge mechanism (5) are including discharging pipe (501), cutting motor (502), cutting blade (503) and granulation board (504), discharging pipe (501) communicates with the bottom of feeding pipe (402), granulation board (504) is installed to the bottom of discharging pipe (501), and evenly is provided with the granulation hole on granulation board (504), the bottom of discharging mechanism (5) one side is provided with cutting motor (502), and the output of cutting motor (502) is provided with cutting blade (503), the top of cutting blade (503) is laminated with the bottom of granulation board (504), control panel (10) are connected with cutting motor (502) electricity through the wire.
4. The device for preparing ceramsite by pyrolyzing biochar with sludge according to claim 1, is characterized in that: two sets of auxiliary stand (3) are installed to the one end that conveyer (1) was kept away from to inlet pipe (402) bottom, and the shape of auxiliary stand (3) is the L type, the one end that inlet pipe (402) were kept away from in auxiliary stand (3) is fixed in conveyer (1) frame.
5. The device for preparing ceramsite by pyrolyzing biochar with sludge according to claim 1, is characterized in that: the number of the ventilation pipes (8) is three.
6. The device for preparing ceramsite by pyrolyzing biochar with sludge according to claim 1, is characterized in that: the middle position inside the granulation structure (9) is provided with a heat insulation plate (904), the drying bin (903) and the high temperature bin (905) are distributed on two sides of the heat insulation plate (904), and heat dissipation holes are uniformly distributed on the heat insulation plate (904).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921270712.XU CN210314035U (en) | 2019-08-07 | 2019-08-07 | Device for preparing ceramsite by pyrolyzing biochar through sludge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921270712.XU CN210314035U (en) | 2019-08-07 | 2019-08-07 | Device for preparing ceramsite by pyrolyzing biochar through sludge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210314035U true CN210314035U (en) | 2020-04-14 |
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ID=70128727
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921270712.XU Expired - Fee Related CN210314035U (en) | 2019-08-07 | 2019-08-07 | Device for preparing ceramsite by pyrolyzing biochar through sludge |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210314035U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117164374A (en) * | 2023-09-04 | 2023-12-05 | 安徽华骐生态环境材料有限公司 | A method of manufacturing sludge filter material |
-
2019
- 2019-08-07 CN CN201921270712.XU patent/CN210314035U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117164374A (en) * | 2023-09-04 | 2023-12-05 | 安徽华骐生态环境材料有限公司 | A method of manufacturing sludge filter material |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200414 Termination date: 20210807 |
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| CF01 | Termination of patent right due to non-payment of annual fee |