CN210236745U - Novel automatic wire coil loading and unloading system - Google Patents

Novel automatic wire coil loading and unloading system Download PDF

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Publication number
CN210236745U
CN210236745U CN201921300125.0U CN201921300125U CN210236745U CN 210236745 U CN210236745 U CN 210236745U CN 201921300125 U CN201921300125 U CN 201921300125U CN 210236745 U CN210236745 U CN 210236745U
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CN
China
Prior art keywords
rotating arm
wire coil
lifting
transverse
rotating
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Active
Application number
CN201921300125.0U
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Chinese (zh)
Inventor
Yu Wang
王煜
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Changzhou Qinghe Machinery Equipment Co.,Ltd.
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Changzhou Jiuyuan Machinery And Electronics Co ltd
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Priority to CN201921300125.0U priority Critical patent/CN210236745U/en
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Abstract

The utility model provides a novel drum automatic handling system, its characterized in that: a longitudinal guide rail is fixedly arranged on the rack, the longitudinal sliding table is slidably erected on the longitudinal guide rail, and a longitudinal driving mechanism is connected with and drives the longitudinal sliding table; a transverse guide rail is fixedly arranged on the longitudinal sliding table, the transverse sliding table is slidably erected on the transverse guide rail, and a transverse driving mechanism is connected with and drives the transverse sliding table; a lifting shaft is arranged on the transverse sliding table, and a lifting driving mechanism is connected with and drives the lifting shaft; the lower end of the lifting shaft is fixedly provided with a lifting platform, and the lifting platform is provided with a pneumatic three-jaw chuck and a camera; a turntable is arranged on the machine frame below the lifting platform, an upward turntable pin is arranged on the turntable, the turntable pin is inserted into a wire coil pin hole arranged on a wire coil, and the turntable is connected with a turntable rotating motor; the machine frame is provided with a rotating arm, a downward movable thimble arranged on the rotating arm props against the top of the wire coil, and the rotating arm is connected with a rotating mechanism of the rotating arm and a lifting mechanism of the rotating arm. The utility model discloses can improve production efficiency.

Description

Novel automatic wire coil loading and unloading system
Technical Field
The utility model relates to an enameled wire processing equipment, specifically speaking are improvement of admission machine among enameled wire processing equipment.
Background
The enameled wire processing operation system consists of a baking oven, a cooling area, an annealing furnace, a painting part, a constant tension system and a wire winding system.
The enameled wires are heated by an annealing furnace to carry out lattice recombination so as to meet the respective required physical properties, then are painted in the painting part, enter a drying oven for baking, enter a cooling area for cooling, and then enter the painting part. And the process is circulated.
The take-up machine of the wire winding system of the enameled wire is provided with a wire coil which is assembled and disassembled by manpower originally, and has poor economic benefit due to labor waste and labor waste.
SUMMERY OF THE UTILITY MODEL
The utility model provides a novel drum automatic handling system, the shortcoming of prior art is solved to its purpose, improves production efficiency.
The utility model provides a technical scheme that its technical problem adopted is:
novel drum auto-control handling system, its characterized in that:
a longitudinal guide rail is fixedly arranged on the rack, the longitudinal sliding table is slidably erected on the longitudinal guide rail, and a longitudinal driving mechanism is connected with and drives the longitudinal sliding table; a transverse guide rail is fixedly arranged on the longitudinal sliding table, the transverse sliding table is slidably erected on the transverse guide rail, and a transverse driving mechanism is connected with and drives the transverse sliding table; a lifting shaft is arranged on the transverse sliding table, and a lifting driving mechanism is connected with and drives the lifting shaft; the lower end of the lifting shaft is fixedly provided with a lifting platform, and the lifting platform is provided with a pneumatic three-jaw chuck and a camera; a turntable is arranged on the machine frame below the lifting platform, an upward turntable pin is arranged on the turntable, the turntable pin is inserted into a wire coil pin hole arranged on a wire coil, and the turntable is connected with a turntable rotating motor; the upper rotating arm of the rack is provided with a downward movable thimble which props against the top of the wire coil, and the rotating arm is connected with a rotating mechanism of the rotating arm and a lifting mechanism of the rotating arm; the longitudinal driving mechanism, the transverse driving mechanism, the lifting driving mechanism, the pneumatic three-jaw chuck, the camera, the turntable rotating motor, the rotary arm rotating mechanism and the rotary arm lifting mechanism are all connected with a controller.
The longitudinal driving mechanism is as follows: a longitudinal rack is fixedly arranged on the longitudinal guide rail, a motor shaft of a longitudinal servo motor is pivoted on the longitudinal sliding table, a longitudinal gear is fixedly sleeved on the motor shaft of the longitudinal servo motor, and the longitudinal gear is meshed with the longitudinal rack;
the transverse driving mechanism is as follows: a transverse rack is fixedly arranged on the transverse guide rail, a motor shaft of a transverse servo motor is pivoted on the transverse sliding table, a transverse gear is fixedly sleeved on the motor shaft of the transverse servo motor, and the transverse gear is meshed with the transverse rack;
the lifting driving mechanism is as follows: the motor shaft of a lifting servo motor fixedly arranged on the transverse sliding table is fixedly connected with a lifting screw rod extending downwards, and the external thread of the lifting screw rod is matched with the internal thread of the lifting shaft through a screw rod nut structure.
The lifting platform is provided with a chuck rotating servo motor, the lower end of a motor shaft extending downwards of the chuck rotating servo motor is fixedly provided with a chuck rotating rod extending horizontally, and the end part of the chuck rotating rod is provided with a pneumatic three-jaw chuck.
The turntable is provided with a center positioning thimble and two turntable pins which are respectively inserted into a wire coil center hole and two wire coil holes of the lower surface of the wire coil, and the upper surface and the lower surface of the wire coil are respectively provided with a wire coil center hole and two wire coil holes which correspond to each other in position. .
The rotating mechanism of the rotating arm comprises: the rack is provided with a first upright post, a rotating arm is rotatably sleeved on the first upright post, a rotating arm gear is fixedly arranged on the rotating arm, the rotating arm gear is sleeved on the first upright post, an output shaft of a rotating arm rotating motor is pivoted on the rotating arm, and a gear sleeved on the output shaft of the rotating arm rotating motor is meshed with the rotating arm gear;
the rotating arm lifting mechanism comprises: the top of the first upright post is fixedly provided with a top plate, a rotating arm lifting motor is fixedly arranged on the top plate, an output shaft of the rotating arm lifting motor extends downwards and is connected with a ball screw, and the ball screw penetrates through a nut fixedly arranged on the rotating arm to form screw nut matching.
The rack is also provided with a second upright post, and when a downward movable thimble arranged on the rotating arm props against the top of the wire coil, the positioning hole on the rotating arm is sleeved on the second upright post.
And a light source is arranged on the lifting platform and is positioned on the side of the camera.
The utility model discloses an useful part lies in:
the utility model discloses utilize horizontal, vertical, lift actuating mechanism drive to start three-jaw chuck, make it can ann empty drum and tak away the drum of receiving the line, utilize the rocking arm to push down the drum, utilize the whole process in location that the camera realized the drum to realize automatic loading and unloading drum, improved production efficiency.
Drawings
The present invention will be further explained with reference to the drawings and examples.
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic view of the cross rail and its peripheral structure seen in direction B of fig. 1.
Detailed Description
In order to more clearly illustrate the technical solution of the present invention, the drawings used in the description will be briefly introduced, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other embodiments can be obtained according to the drawings without inventive labor.
As shown in fig. 1 and 2:
the utility model discloses longitudinal rail 11 has set firmly in the frame of system, and erect on longitudinal rail 11 longitudinal rail 12 slidable vertical slip table, longitudinal rack 13 has set firmly on longitudinal rail 11, and vertical servo motor 14's motor shaft pivot is established on longitudinal slip table 12, and the fixed cover of vertical gear 15 is established on vertical servo motor 14's motor shaft, and vertical gear 15 meshes with longitudinal rack 13. Thus, the motor shaft of the longitudinal servo motor 14 rotates, and the longitudinal gear 15 engages with the longitudinal rack 13, causing the longitudinal gear 15 to move longitudinally along the longitudinal rack 13, so that the longitudinal slide table 12 slides longitudinally along the longitudinal guide rail 11.
A transverse guide rail 21 is fixedly arranged on the longitudinal sliding table 12, the transverse sliding table 22 is slidably erected on the transverse guide rail 21, a transverse rack 23 is fixedly arranged on the transverse guide rail 21, a motor shaft of a transverse servo motor 24 is pivoted on the transverse sliding table 22, a transverse gear 25 is fixedly sleeved on the motor shaft of the transverse servo motor 24, and the transverse gear 25 is meshed with the transverse rack 23. Thus, the motor shaft of the transverse servo motor 24 rotates, and the transverse gear 25 engages with the transverse rack 23, causing the transverse gear 25 to move longitudinally along the transverse rack 23, so that the transverse slide table 22 slides transversely along the transverse guide rail 21.
A motor shaft of a lifting servo motor 31 fixedly arranged on the transverse sliding table 22 is fixedly connected with a lifting screw rod 32 extending downwards, and the external thread of the lifting screw rod 32 is matched with the internal thread of a lifting shaft 33 in a screw rod nut structure. The lower end of the lifting shaft 33 is fixedly provided with a lifting platform 34, the lifting platform 34 is provided with a chuck rotating servo motor 35, the lower end of a motor shaft extending downwards of the chuck rotating servo motor 35 is fixedly provided with a chuck rotating rod 36 extending horizontally, and the end part of the chuck rotating rod 36 is provided with a pneumatic three-jaw chuck 37. A camera 38 and a light source 39 are attached to the elevating table 34, and the light source 39 is positioned on the side of the camera 38. In this way, the elevation servomotor 31 drives the elevation screw 32 to rotate forward and backward, and the elevation screw 32 drives the elevation shaft 33 to move up and down, so that the elevation table 34 moves up and down, and the air chuck 37 moves up and down. And the chuck rotation servo motor 35 rotates forward and backward, the chuck rotation lever 36 is driven to rotate around the motor shaft, and the air chuck 37 rotates around the motor shaft.
The above mechanism realizes the movement of the pneumatic three-jaw chuck 37 in four dimensions of transverse direction, longitudinal direction, lifting and rotating around the motor shaft of the chuck rotation servo motor 35.
Light source 39 provides illumination conditions for camera 38.
The machine frame below the lifting platform 34 is provided with a turntable 4, the turntable 4 is provided with a center positioning thimble 42 and two turntable pins 43 which are respectively inserted into a wire coil center hole 51 and two wire coil holes 53 of a wire coil 5, and a turntable rotating motor 41 is connected with the turntable 4 and drives the turntable 4. The upper surface and the lower surface of the wire coil 5 are respectively provided with a wire coil central hole 51 and two wire coil holes 53 corresponding in position.
A rotating arm 6 is arranged on the side of the turntable 4 on the rack, a downward movable thimble 61 arranged on the rotating arm 6 abuts against a wire coil center hole 51 at the top of a wire coil 5, a first upright post 71 is arranged on the rack, the rotating arm 6 is rotatably sleeved on the first upright post 71, a rotating arm gear 62 is fixedly arranged on the rotating arm 6, the rotating arm gear 62 is sleeved on the first upright post 71, an output shaft of a rotating arm rotating motor 63 is pivotally arranged on the rotating arm 6, and a gear 64 sleeved on the output shaft of the rotating arm rotating motor 63 is meshed with the rotating arm gear 62; the top of the first upright column 71 is fixedly provided with a top plate 72, the top plate 72 is fixedly provided with a rotating arm lifting motor 73, the output shaft of the rotating arm lifting motor 73 extends downwards and is connected with a ball screw 74, and the ball screw 74 penetrates through a nut 65 fixedly arranged on the rotating arm 6 to form screw nut matching.
The frame is also provided with a second upright post 75, and when the downward movable thimble 61 arranged on the rotating arm 6 abuts against the wire coil central hole 51 at the top of the wire coil 5, the positioning hole on the rotating arm 6 is sleeved on the second upright post 72. The second upright 72 positions the swivel arm 6.
Thus, the turntable 4 can drive the wire coil 5 to rotate and take up the wire coil, and the movable ejector pin 61 abuts against the central hole 51 of the wire coil to position the wire coil 5. When the wire coil 5 needs to be removed, the output shaft of the rotating arm lifting motor 73 rotates, the ball screw 74 is matched with the nut 65, and the nut 65 and the rotating arm 6 ascend along the first upright post 71; then, the output shaft rotating gear 64 of the rotating arm rotating motor 63 rotates to drive the rotating arm gear 62 to rotate, so that the rotating arm rotates about the first upright 71 to let the top of the wire unwinding spool 5 go.
The longitudinal servo motor 14, the transverse servo motor 24, the lifting servo motor 31, the chuck rotating servo motor 35, the pneumatic three-jaw chuck 37, the camera 38, the light source 39, the turntable rotating motor 41, the rotating arm rotating motor 63 and the rotating arm lifting motor 73 are all connected with a controller, wherein the controller can be a PLC single-board computer or a PC computer, and the program controls the movement sequence of the devices.
The utility model discloses during the operation:
automatic action process at the beginning:
at the beginning, each machine has no wire coil, and the rotating arm 6 on each machine is at the wire winding end position, so that the starting program is executed, and the wire coils 5 are sequentially loaded from the first head (A-1) of the first machine (A machine), and the sequence of loading the wire coils 5 can also be preset. And (5) carrying out automatic action process procedures in production after loading.
Automatic action process in production:
the wire coil of a first head (hereinafter referred to as a head A-1) of a first machine (A machine) finishes the wire coiling;
the turntable 4 of the head A-1 stops rotating; the rotating arm 6 of the head A-1 rises (the wire coil 5 of the head A-1 is loosened);
the rotating arm 6 of the head A-1 rotates by 90 degrees (a space is reserved above the wire coil 5 of the head A-1, so that the pneumatic three-jaw chuck 37 can descend to grab the wire coil 5);
sending a tray unloading signal of the head A-1 to the controller;
the pneumatic three-jaw chuck 37 moves transversely and longitudinally simultaneously, so that the pneumatic three-jaw chuck 37 moves above the wire coil 5 of the head A-1;
the image shot by the camera 38 is sent to the controller for processing, the wire coil central hole 51 at the top of the wire coil 5 is identified, and the position of the pneumatic three-jaw chuck 37 is corrected through the chuck rotation servo motor 35;
the pneumatic three-jaw chuck 37 descends to clamp the wire coil 5;
the pneumatic three-jaw chuck 37 drives the wire coil 5 to ascend;
the pneumatic three-jaw chuck 37 moves transversely and longitudinally simultaneously;
the pneumatic three-jaw chuck 37 drives the wire coil 5 to a workpiece stacking place, and the wire coil 5 is put down to stack;
the pneumatic three-jaw chuck 37 takes the empty disc from the empty disc stacking place, simultaneously, the image shot by the camera 38 is sent to the controller for processing, the positions of a disc center hole 51 and two disc holes 53 at the top of the disc 5 are identified, and the position of the pneumatic three-jaw chuck 37 is corrected;
the pneumatic three-jaw chuck 37 moves transversely and longitudinally to the upper part of the turntable 4 of the head A-1 at the same time;
meanwhile, the image shot by the camera 38 is sent to the controller for processing, and the positions of the central positioning thimble 42 and the two turntable pins 43 of the turntable 4 are identified;
the pneumatic three-jaw chuck 37 rotates to drive the wire coil 5 to rotate, so that the positions of a wire coil central hole 51 and two wire coil holes 53 at the top of the wire coil 5 are aligned with the central positioning ejector pin 42 and the two rotating disc pins 43 of the rotating disc 4;
the pneumatic three-jaw chuck 37 drives the wire coil 5 to descend;
the pneumatic three-jaw chuck 37 loosens the wire coil 5;
the pneumatic three-jaw chuck 37 is raised;
the rotating arm 6 of the head A-1 rotates by 90 degrees and returns to the position above the wire coil 5, the rotating arm 6 of the head A-1 descends, and the movable thimble 61 abuts against the central hole 51 of the wire coil to position the wire coil 5;
the turntable rotating motor 41 drives the turntable 4 and the wire coil 5 to rotate, and the wire winding is started.
If the take-up is finished in another position, the pneumatic three-jaw chuck 37 enters another unloading cycle. If there is no take-up end signal, the air chuck 37 returns to the original point to wait.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (7)

1. Novel drum auto-control handling system, its characterized in that:
a longitudinal guide rail is fixedly arranged on the rack, the longitudinal sliding table is slidably erected on the longitudinal guide rail, and a longitudinal driving mechanism is connected with and drives the longitudinal sliding table; a transverse guide rail is fixedly arranged on the longitudinal sliding table, the transverse sliding table is slidably erected on the transverse guide rail, and a transverse driving mechanism is connected with and drives the transverse sliding table; a lifting shaft is arranged on the transverse sliding table, and a lifting driving mechanism is connected with and drives the lifting shaft; the lower end of the lifting shaft is fixedly provided with a lifting platform, and the lifting platform is provided with a pneumatic three-jaw chuck and a camera; a turntable is arranged on the machine frame below the lifting platform, an upward turntable pin is arranged on the turntable, the turntable pin is inserted into a wire coil pin hole arranged on a wire coil, and the turntable is connected with a turntable rotating motor; a rotating arm is arranged on the rack, a downward movable thimble arranged on the rotating arm props against the top of the wire coil, and the rotating arm is connected with a rotating mechanism of the rotating arm and a lifting mechanism of the rotating arm; the longitudinal driving mechanism, the transverse driving mechanism, the lifting driving mechanism, the pneumatic three-jaw chuck, the camera, the turntable rotating motor, the rotary arm rotating mechanism and the rotary arm lifting mechanism are all connected with a controller.
2. The new wire coil handling system as claimed in claim 1, wherein:
the longitudinal driving mechanism is as follows: a longitudinal rack is fixedly arranged on the longitudinal guide rail, a motor shaft of a longitudinal servo motor is pivoted on the longitudinal sliding table, a longitudinal gear is fixedly sleeved on the motor shaft of the longitudinal servo motor, and the longitudinal gear is meshed with the longitudinal rack;
the transverse driving mechanism is as follows: a transverse rack is fixedly arranged on the transverse guide rail, a motor shaft of a transverse servo motor is pivoted on the transverse sliding table, a transverse gear is fixedly sleeved on the motor shaft of the transverse servo motor, and the transverse gear is meshed with the transverse rack;
the lifting driving mechanism is as follows: the motor shaft of a lifting servo motor fixedly arranged on the transverse sliding table is fixedly connected with a lifting screw rod extending downwards, and the external thread of the lifting screw rod is matched with the internal thread of the lifting shaft through a screw rod nut structure.
3. The new wire coil handling system as claimed in claim 1, wherein:
the lifting platform is provided with a chuck rotating servo motor, the lower end of a motor shaft extending downwards of the chuck rotating servo motor is fixedly provided with a chuck rotating rod extending horizontally, and the end part of the chuck rotating rod is provided with a pneumatic three-jaw chuck.
4. The new wire coil handling system as claimed in claim 1, wherein: the turntable is provided with a center positioning thimble and two turntable pins which are respectively inserted into a wire coil center hole and two wire coil holes of the lower surface of the wire coil, and the upper surface and the lower surface of the wire coil are respectively provided with a wire coil center hole and two wire coil holes which correspond to each other in position.
5. The new wire coil handling system as claimed in claim 1, wherein: the rotating mechanism of the rotating arm comprises: the rack is provided with a first upright post, a rotating arm is rotatably sleeved on the first upright post, a rotating arm gear is fixedly arranged on the rotating arm, the rotating arm gear is sleeved on the first upright post, an output shaft of a rotating arm rotating motor is pivoted on the rotating arm, and a gear sleeved on the output shaft of the rotating arm rotating motor is meshed with the rotating arm gear;
the rotating arm lifting mechanism comprises: the top of the first upright post is fixedly provided with a top plate, a rotating arm lifting motor is fixedly arranged on the top plate, an output shaft of the rotating arm lifting motor extends downwards and is connected with a ball screw, and the ball screw penetrates through a nut fixedly arranged on the rotating arm to form screw nut matching.
6. The new wire coil handling system as claimed in claim 5, wherein: the rack is also provided with a second upright post, and when a downward movable thimble arranged on the rotating arm props against the top of the wire coil, the positioning hole on the rotating arm is sleeved on the second upright post.
7. The new wire coil handling system as claimed in claim 1, wherein: and a light source is arranged on the lifting platform and is positioned on the side of the camera.
CN201921300125.0U 2019-08-12 2019-08-12 Novel automatic wire coil loading and unloading system Active CN210236745U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921300125.0U CN210236745U (en) 2019-08-12 2019-08-12 Novel automatic wire coil loading and unloading system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921300125.0U CN210236745U (en) 2019-08-12 2019-08-12 Novel automatic wire coil loading and unloading system

Publications (1)

Publication Number Publication Date
CN210236745U true CN210236745U (en) 2020-04-03

Family

ID=69964009

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921300125.0U Active CN210236745U (en) 2019-08-12 2019-08-12 Novel automatic wire coil loading and unloading system

Country Status (1)

Country Link
CN (1) CN210236745U (en)

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Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20210610

Address after: 213000 No.143, Qingyang North Road, Tianning District, Changzhou City, Jiangsu Province

Patentee after: Changzhou Qinghe Machinery Equipment Co.,Ltd.

Address before: No.6 Hongyang Road, Tianning District, Changzhou City, Jiangsu Province 213000

Patentee before: CHANGZHOU JIUYUAN MACHINERY AND ELECTRONICS Co.,Ltd.