CN210230308U - Corn dust removal system - Google Patents

Corn dust removal system Download PDF

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Publication number
CN210230308U
CN210230308U CN201920735007.6U CN201920735007U CN210230308U CN 210230308 U CN210230308 U CN 210230308U CN 201920735007 U CN201920735007 U CN 201920735007U CN 210230308 U CN210230308 U CN 210230308U
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CN
China
Prior art keywords
corn
dust
pipe
air
motor
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Application number
CN201920735007.6U
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Chinese (zh)
Inventor
Hailong Li
李海龙
Yanjuan Zhou
周艳娟
Leihui Shi
史雷辉
Lingchen Sun
孙令臣
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Hebei Luanping Huadu Food Co ltd
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Hebei Luanping Huadu Food Co ltd
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Priority to CN201920735007.6U priority Critical patent/CN210230308U/en
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Abstract

The utility model provides a maize dust pelletizing system, include: the lifting mechanism comprises a lifter; the impurity removing mechanism comprises a corn precleaner, a first support and a feeding pipe, wherein a first impurity pipe, a second impurity pipe and a discharging pipe are arranged at the bottom of the corn precleaner; dust removal mechanism, including the top cap, the whirlwind section of thick bamboo, the dust hopper, the second support, the air-supply line, go out the tuber pipe, first motor, the airlock, go out dirt mouth and second motor, be provided with air intake and air outlet on the whirlwind section of thick bamboo, the one end and the discharging pipe intercommunication of air-supply line, the other end passes through air intake and whirlwind section of thick bamboo intercommunication, the one end of going out the tuber pipe passes through air outlet and whirlwind section of thick bamboo intercommunication, first motor sets up on the top cap, including first rotation axis, first rotatory leaf, the airlock sets up in the lower part of dust hopper, the second motor sets up in the lower part of dust hopper and is connected with the airlock, including the second rotation axis, the rotatory leaf of second, go.

Description

Corn dust removal system
Technical Field
The utility model relates to a maize impurity clearance technical field, in particular to maize dust pelletizing system.
Background
Corn is one of the most important raw materials of feed, and the quality change or use effect of the corn during storage can be influenced by the content and impurities in the feed. During the corn harvesting and threshing process, a large amount of bran, corncob powder and impurity dust are generated and doped in corn particles, the feed which is easy to dilute livestock is produced for a long time due to much dust and impurities, and the bran, the corncob powder and the impurity dust need to be separated from the corn particles in order to ensure the quality of a finished feed product.
The corn impurity removing machine is already available in the market at present, but the manufacturing cost of the machine is high, and high machine purchasing cost and ordinary maintenance cost are difficult to be borne by some tiny enterprises or individual industrial and commercial enterprises. In addition, the existing bran separation mode is to screen out bran, corncob powder and impurity dust doped in corn particles one by one through a mesh screen, and the screened corn particles are recycled for producing feed.
SUMMERY OF THE UTILITY MODEL
In order to solve the above problem, the utility model provides a corn dust pelletizing system, it includes:
the lifting mechanism comprises a lifter;
the impurity removing mechanism comprises a corn precleaner, a first support and a feeding pipe, wherein a first impurity pipe, a second impurity pipe and a discharging pipe are arranged at the bottom of the corn precleaner;
the dust removing mechanism comprises a top cover, a cyclone cylinder, a dust hopper, a second support, an air inlet pipe, an air outlet pipe, a first motor, an air seal device, a dust outlet and a second motor, wherein the top cover is arranged at the top of the cyclone cylinder, the cyclone cylinder is provided with an air inlet and an air outlet, one end of the air inlet pipe is communicated with a discharge pipe, the other end of the air inlet pipe is communicated with the cyclone cylinder through the air inlet, the air inlet pipe is provided with an air inlet valve, one end of the air outlet pipe is communicated with the cyclone cylinder through the air outlet, the air outlet pipe is provided with an air outlet valve, the dust hopper is arranged at the lower part of the cyclone cylinder, the second support is connected with the cyclone cylinder, the first motor is arranged on the top cover and comprises a first rotating shaft and a first rotating blade, one end of the first rotating shaft is connected with the first motor, the other end of the first rotating blade is connected with the first rotating blade, including second rotation axis, second rotating vane, the one end and the second motor of second rotation axis are connected, and the other end stretches into and is connected with the second rotating vane in the air seal machinery, and the dust outlet communicates with air seal machinery.
Further, the cyclone cylinder and the dust collecting hopper are integrally connected.
Furthermore, the feed valve, the discharge valve, the air inlet valve and the air outlet valve are all electromagnetic valves.
Furthermore, an observation window is arranged on the cyclone cylinder.
Furthermore, the corn dust removal system also comprises a bag-type dust remover which is respectively communicated with the other end of the air outlet pipe and the dust outlet.
Further, a filter screen is arranged in the air outlet.
Further, the first rotating blade is a rectangular rotating blade or a spiral rotating blade.
Further, the second rotating blade is a rectangular rotating blade or a spiral rotating blade.
Furthermore, a first rotating brush is arranged on the first rotating blade.
Furthermore, a forward and reverse rotation driving circuit is arranged in each of the first motor and the second motor.
The utility model discloses the beneficial effect who reaches does:
through the arrangement of the utility model, a large amount of impurities in the corn can be removed, the purity of the corn is improved, and the cost of impurity removal and dust removal can be reduced; through the arrangement of the utility model, metal substances and the like doped in the corn can be removed, so that the corn raw material can become more pure, the product quality of safe production and processing is ensured, and the potential safety hazard is reduced; the utility model can monitor the dust content of the inner wall of the cyclone cylinder at any time by arranging the observation window on the cyclone cylinder, thereby being convenient for cleaning; the utility model can collect the dust outside the discharge device by arranging the bag-type dust remover on the dust outlet and the air outlet pipe, so as to maintain the cleanness and sanitation of the environment; the utility model can clean the dust attached to the inner wall of the cyclone cylinder by arranging the first rotating brush on the first rotating blade; the utility model discloses a set up positive and negative rotation drive circuit in first motor and second motor, when using first rotatory brush to clear up the dryer inner wall, can overturn and drive first rotatory brush to improve the efficiency of clearance, simultaneously, also can rotate the rotatory leaf of positive and negative rotation drive second and rotate, outside the dust eduction gear in the dust hopper with higher speed.
Drawings
Fig. 1 is the overall schematic diagram of the corn dust removing system of the utility model.
Fig. 2 is a cross-sectional view of the dust removing mechanism of the present invention.
Fig. 3 is a partially enlarged view of fig. 2.
Description of the reference numerals
100 lifting mechanism
101 lifting machine
200 impurity removing mechanism
201 corn primary cleaning sieve
2011 first impurity tube
2012 second impurity tube
2013 discharge pipe
20131 discharge valve
202 first support
203 feed pipe
2031 feed valve
300 dust removing mechanism
301 Top cover
302 cyclone cylinder
3021 air intake
3022 air outlet
3023 Observation Window
3024 Filter Screen
303 dust collecting bucket
304 second support
305 air inlet pipe
3051 air inlet valve
306 air outlet pipe
3061 air outlet valve
307 first electric machine
3071 first rotation axis
3072A first rotating blade
3073A first rotary brush
308 air seal machinery
309 dust outlet
310 second electric machine
3101 second axis of rotation
3102 the second rotating blade
400 bag dust collector.
Detailed Description
In order to further understand the technical scheme and the beneficial effects of the present invention, the following detailed description of the technical scheme and the beneficial effects thereof will be provided with the accompanying drawings.
Please refer to fig. 1, which is the overall schematic diagram of the corn dust removing system of the present invention, as shown in the figure, the corn dust removing system of the present invention includes a lifting mechanism 100, an impurity removing mechanism 200 and a dust removing mechanism 300, specifically, the lifting mechanism 100 is connected to the impurity removing mechanism 200, the impurity removing mechanism 200 is connected to the dust removing mechanism 300, and the following detailed description is performed for each component.
Referring to fig. 1, in the present embodiment, preferably, the lifting mechanism 100 is a lifter 101 for lifting the corn particles into the trash removing mechanism 200.
Referring to fig. 1, the impurity removing mechanism 200 includes a corn precleaner 201, a first support 202, and a feeding pipe 203, preferably, in this embodiment, three pipe bodies are disposed at the bottom of the corn precleaner 201, which are a first impurity pipe 2011, a second impurity pipe 2012, and a discharging pipe 2013, specifically, the first impurity pipe 2011 is used for releasing impurities with larger particle sizes, for example: metal, pebbles, etc., and the second impurity pipe 2012 is used to discharge impurities having a relatively small particle size, such as: corn bran etc, discharging pipe 2013 is used for releasing the maize granule that the edulcoration was accomplished, and still be provided with bleeder valve 20131 on the discharging pipe 2013 for switching on of control discharging pipe 2013, the preferred, discharging pipe 2013's diameter is greater than the diameter of first impurity pipe 2011 and second impurity pipe 2012, first support 202 sets up in the lower part of maize scalping 201, is used for the support to fix maize scalping 201.
Wherein, the preferred, in this embodiment, feed valve 2031 and bleeder valve 20131 are the solenoid valve, certainly also can be for manual valve, the utility model discloses do not do the restriction.
Wherein, in this embodiment, the inside of maize precleaner 201 can be provided with the shale shaker, improves the edulcoration efficiency of maize granule, of course, the inside drum sieve that also can be provided with of maize precleaner 201, the utility model discloses do not do the restriction.
Referring to fig. 2, which is a schematic view of the dust removing mechanism of the present invention, as shown in the drawing, referring to fig. 1 together, the dust removing mechanism 300 includes a top cover 301, a cyclone 302, a dust hopper 303, a second bracket 304, an air inlet pipe 305, an air outlet pipe 306, a first motor 307, an air shutter 308, a dust outlet 309, and a second motor 310, specifically, the top cover 301 is disposed on the top of the cyclone 302, and has a good sealing property, the cyclone 302 and the dust hopper 303 can be integrally connected, or can be separately connected, the cyclone 302 is provided with an air inlet 3021, an air outlet 3022, and an observation window 3023, one end of the air inlet pipe 305 is communicated with the air outlet pipe 2013, and the other end is communicated with the cyclone 302 through the air inlet 3021, the air inlet pipe 305 can be provided with an air inlet valve 3051 to control the conduction of the air inlet pipe 305, preferably, the air inlet pipe 305 is a PVC pipe with a diameter of 220mm, one end of the air outlet pipe 306 is communicated with the cyclone barrel 302 through the air outlet 3022, the air outlet pipe 306 may be provided with an air outlet valve 3061 to control the conduction of the air outlet pipe 306, preferably, the air outlet 3022 may be provided with a filter screen to prevent dust from being discharged out of the device through the air outlet pipe 306 and affecting the cleanness and sanitation of the environment, the dust hopper 303 is disposed at the lower portion of the cyclone barrel 302 and is in an inverted cone shape to collect dust, the second bracket 303 is connected with the cyclone barrel 302 to support and fix the cyclone barrel 302 and the dust hopper 303, the first motor 307 is disposed on the top cover 301 and includes a first rotating shaft 3071 and a first rotating blade 3072, specifically, one end of the first rotating shaft 3071 is connected with the first motor 307, and the other end of the first rotating shaft penetrates through the top cover 301 to be connected with the first rotating blade 3072, preferably, the first rotating blade 3072 may be a rectangular rotating blade or a spiral rotating blade, in this embodiment, a rectangular rotating blade is adopted, a first rotating brush 3073 (see fig. 3) may be further disposed on the first rotating blade 3072 to clean an inner wall of the rotating drum 302, the air seal 308 is disposed at a lower portion of the dust hopper 303 to control the conduction of the dust outlet 309, the second motor 310 is disposed at a lower portion of the dust hopper 303 and connected to the air seal 308, and includes a second rotating shaft 3101 and a second rotating blade 3102, specifically, one end of the second rotating shaft 3101 is connected to the second motor 310, and the other end of the second rotating shaft 3101 extends into the air seal 308 and is connected to the second rotating blade 3102, preferably, the second rotating blade 3102 may be a rectangular rotating blade or a spiral rotating blade, and in this embodiment, the second rotating blade 3102 is a spiral rotating blade.
Wherein, in this embodiment, air inlet valve 3051 and air outlet valve 3061 do not all have the solenoid valve, certainly also can be for manual valve, the utility model discloses do not do the restriction.
Wherein, maize dust pelletizing system can also include sack cleaner 400, sets up respectively on the one end of air-out pipe 306 and dust outlet 309 for collect the dust, in order to avoid the dust to fall in the air, influence the clean health of environment, the preferred, the inside of first motor 307 and second motor 310 can also be provided with positive and negative rotation drive circuit, when clearing up the inner wall to cyclone 302, can positive and negative rotation drive first rotating brush 3073, in order to improve the efficiency of clearance, simultaneously, also can positive and negative rotation drive second rotating vane 3102, outside the dust eduction gear in the dust hopper 303, the power of first motor 307 is 2.2 KW.
In specific implementation, the hoister 101 places corn particles into the corn precleaner 201 through the feeding pipe 203 for impurity removal treatment, impurities with larger particle sizes are released through the first impurity pipe 2011, impurities with smaller particle sizes are released through the second impurity pipe 2012, corn particles after impurity removal are released through the discharging pipe 2013, when the corn particles are released, the air seal machine 308 is closed, the first motor 307 and the second motor 310 start to work, namely, the air is sucked into the cyclone barrel 302 through the air inlet pipe 305 and the air outlet pipe 306, then, dust in the discharging pipe 2013 can be sucked into the cyclone barrel 302, when the corn particles in the corn precleaner 201 are completely released, the first motor 307 and the second motor 310 are closed, the dust in the cyclone barrel 302 falls into the dust hopper 303 along the inner wall of the cyclone barrel 302 due to the factor of gravity, and then the air seal machine 308 is opened, so that the dust in the dust hopper 303 can be released through the dust removal opening 309, when the amount of dust in the cyclone 302 is relatively large, the dust may be adsorbed on the inner wall of the cyclone 302, and thus, the first motor 307 and the second motor 310 may be driven to rotate forward and backward again, so that the first rotating brush 3073 cleans the inner wall of the cyclone 302, and further, the dust adsorbed on the inner wall of the cyclone 302 may be cleaned in the dust hopper 303 and discharged through the dust outlet 309, and in order to prevent the environmental pollution, the bag-type dust collector 400 is installed on the dust outlet 309 to collect the falling dust.
The utility model discloses the beneficial effect who reaches:
1. through the utility model discloses a set up, can get rid of a large amount of impurity in the maize, improve the purity of maize, also can reduce the cost that the edulcoration removed dust simultaneously.
2. Through the utility model discloses a set up, can get rid of the metal object of doping etc. in the maize, make the maize raw materials can become more purer, ensure the product quality of safety in production and processing, reduce the potential safety hazard.
3. The utility model discloses a set up observation window on the cyclone, can monitor the dust content of cyclone inner wall at any time to be convenient for clear up.
4. The utility model discloses a set up the sack cleaner on dust outlet and play tuber pipe, can collect the outer dust of eduction gear to the clean health of maintenance environment.
5. The utility model discloses a set up first rotatory brush on first rotatory leaf, can clear up the dust of depending on the cyclone inner wall.
6. The utility model discloses a set up positive and negative rotation drive circuit in first motor and second motor, when using first rotatory brush to clear up the dryer inner wall, can overturn and drive first rotatory brush to improve the efficiency of clearance, simultaneously, also can rotate the rotatory leaf of positive and negative rotation drive second and rotate, outside the dust eduction gear in the dust hopper with higher speed.
Although the present invention has been described with reference to the above preferred embodiments, it is not intended to limit the scope of the present invention, and various changes and modifications relative to the above embodiments may be made by those skilled in the art without departing from the spirit and scope of the present invention.

Claims (10)

1. A corn dusting system, comprising:
the lifting mechanism comprises a lifter;
the impurity removing mechanism comprises a corn precleaner, a first support and a feeding pipe, wherein a first impurity pipe, a second impurity pipe and a discharging pipe are arranged at the bottom of the corn precleaner;
the dust removing mechanism comprises a top cover, a cyclone cylinder, a dust hopper, a second support, an air inlet pipe, an air outlet pipe, a first motor, an air seal device, a dust outlet and a second motor, wherein the top cover is arranged at the top of the cyclone cylinder, the cyclone cylinder is provided with an air inlet and an air outlet, one end of the air inlet pipe is communicated with a discharge pipe, the other end of the air inlet pipe is communicated with the cyclone cylinder through the air inlet, the air inlet pipe is provided with an air inlet valve, one end of the air outlet pipe is communicated with the cyclone cylinder through the air outlet, the air outlet pipe is provided with an air outlet valve, the dust hopper is arranged at the lower part of the cyclone cylinder, the second support is connected with the cyclone cylinder, the first motor is arranged on the top cover and comprises a first rotating shaft and a first rotating blade, one end of the first rotating shaft is connected with the first motor, the other end of the first rotating blade is connected with the first rotating blade, including second rotation axis, second rotating vane, the one end and the second motor of second rotation axis are connected, and the other end stretches into and is connected with the second rotating vane in the air seal machinery, and the dust outlet communicates with air seal machinery.
2. The corn dusting system of claim 1, where the cyclone is integrally connected to a dust hopper.
3. The corn dust removal system of claim 1, wherein the inlet valve, the outlet valve, the inlet valve and the outlet valve are all solenoid valves.
4. The corn dusting system of claim 1, wherein a viewing window is also provided on the cyclone.
5. The corn dust removal system of claim 1, further comprising a bag-type dust remover respectively communicating with the other end of the air outlet pipe and the dust outlet.
6. The corn dusting system of claim 1, wherein a screen is disposed within the air outlet.
7. The corn dusting system of claim 1, wherein the first rotary vane is a rectangular rotary vane or a spiral rotary vane.
8. The corn dusting system of claim 1, wherein the second rotary vane is a rectangular rotary vane or a spiral rotary vane.
9. The corn dusting system of claim 1, wherein the first rotating blade has a first rotating brush disposed thereon.
10. The corn dusting system of claim 1, wherein a forward and reverse drive circuit is provided in both the first and second motors.
CN201920735007.6U 2019-05-21 2019-05-21 Corn dust removal system Active CN210230308U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920735007.6U CN210230308U (en) 2019-05-21 2019-05-21 Corn dust removal system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920735007.6U CN210230308U (en) 2019-05-21 2019-05-21 Corn dust removal system

Publications (1)

Publication Number Publication Date
CN210230308U true CN210230308U (en) 2020-04-03

Family

ID=69971785

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920735007.6U Active CN210230308U (en) 2019-05-21 2019-05-21 Corn dust removal system

Country Status (1)

Country Link
CN (1) CN210230308U (en)

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