CN210215646U

CN210215646U - Double carding machine

Info

Publication number: CN210215646U
Application number: CN201921016549.4U
Authority: CN
Inventors: Fushan Chen; 陈伏山
Original assignee: Hunan Jiexin Clothing Home Textile Co Ltd
Current assignee: Hunan Jiexin Clothing Home Textile Co Ltd
Priority date: 2019-07-02
Filing date: 2019-07-02
Publication date: 2020-03-31
Anticipated expiration: 2029-07-02

Abstract

The utility model discloses a double carding machine. The automatic winding machine comprises a base, a motor, a servo motor and a suction fan, and is characterized in that a machine box, a roller bracket and a winding shaft bracket are arranged on the base, a controller is arranged on one side of the base and is respectively in electric connection with the motor, the servo motor and the suction fan, a first feed inlet and a second feed inlet are arranged at one end of the machine box, a discharge outlet is arranged at the other end of the machine box, a licker-in roller bracket, a motor, a cylinder bracket and a doffer bracket are sequentially arranged between the first feed inlet and the discharge outlet, a first licker-in roller and a second licker-in roller are arranged on the licker-in roller bracket, a first cylinder and a second cylinder are arranged on the cylinder bracket, a first doffer and a second doffer are arranged on the doffer bracket, the roller bracket is positioned between the winding shaft bracket and the discharge outlet of the machine box, waist grooves are respectively arranged on the upper part and the lower part of the roller bracket, rollers, two types of rolls of different quality were produced.

Description

Double carding machine

Technical Field

The utility model relates to a carding machine, concretely relates to double carding machine.

Background

The carding machine is used for processing cotton fibers and chemical fibers, and belongs to textile machinery; according to the spinning process flow, cotton carding is an important process, the former process of the carding machine is an opening and picking combination machine, and the latter process is a drawing frame (carding process flow) or a lap winder (combing process flow); the working principle of the carding machine is that opening, carding and impurity removal are carried out on cotton (fiber) rolls sent from the previous process or oil cotton (chemical fiber) layers supplied by a cotton box, all curled blocky cotton rings become single fiber-shaped energy which is basically straightened, broken seeds, impurities and short fibers left in the cotton cleaning process are removed in the process, then cotton slivers with certain specifications are integrated and stored in a cotton cylinder for the drawing process; the existing carding machines are all a process, the cotton is carded into a single fiber shape, wherein, the cotton separates short fibers in a carding working area to ensure the product quality as soon as possible, which causes certain waste, the cotton short fibers of some carding machines are not discharged in time, but are repeatedly carded and refined, and the refined short fibers are finally mixed into a cotton net to form a semi-product sliver, which causes the quality reduction of the semi-product sliver, and the cotton is easy to be pilling and is not suitable for cloth; therefore, the double-row carding machine is designed to produce two cotton slivers with completely different quality attributes, short fibers are discharged together and are carded and collected independently for being used as filling cotton, and the long fiber cotton sides are used for being used as cloth, so that the quality of products is ensured, and waste utilization is realized.

Disclosure of Invention

The utility model aims at overcoming the defects of the prior art, providing a double row carding machine, producing two kinds of cotton rolls with different quality.

In order to achieve the above object, the technical solution of the present invention is: a double row carding machine comprises a base, a controller, a case, a licker-in bracket, a cylinder bracket, a doffer bracket, a roller bracket, a winding shaft bracket, a motor, a servo motor and a suction fan, and is characterized in that the case, the roller bracket and the winding shaft bracket are arranged on the base, the controller is arranged on one side of the base and is respectively in electric wire connection with the motor, the servo motor and the suction fan, one end of the case is provided with a first feed port and a second feed port, the other end of the case is provided with a discharge port, the licker-in bracket, the motor, the cylinder bracket and the doffer bracket are sequentially arranged between the first feed port and the discharge port, the upper part of the licker-in bracket is provided with a second licker-in and a cotton feeding roller, the lower part of the licker-in bracket is provided with a; the upper part of the cylinder support is provided with a second cylinder, the lower part of the cylinder support is provided with a first cylinder, a cover plate is arranged between the first cylinder and the second cylinder and close to the upper part of the first cylinder, a plurality of hairbrushes in contact with the first cylinder are arranged below the cover plate, an air suction branch pipe is arranged between every two adjacent hairbrushes and is communicated with an air suction main pipe of an air suction fan, an air outlet of the air suction fan is communicated with a short velvet channel, and the short velvet channel conveys short velvet to a second feed inlet; the doffer bracket is characterized in that a second doffer is arranged at the upper part of the doffer bracket, a first doffer is arranged at the lower part of the doffer bracket, the first licker-in, the first cylinder and the first doffer are in transmission connection with a motor through a first belt, the first doffer is in transmission connection with the second doffer through a second belt, the second doffer is in transmission connection with a second cylinder through a third belt, and the second cylinder is in transmission connection with the second licker-in and the cotton feeding roller through a fourth belt; the roller support is located between the winding shaft support and the discharge port of the case, waist grooves are formed in the upper portion and the lower portion of the roller support, rollers are placed in the waist grooves, a second winding shaft is arranged on the upper portion of the winding shaft support, a first winding shaft is arranged on the lower portion of the winding shaft support, the first winding shaft is connected with a servo motor, and the servo motor is in transmission connection with the second winding shaft through a fifth belt.

The utility model discloses a short flannel machine, including the suction fan, the suction fan is provided with two, sets up respectively in the front and back both sides at quick-witted roof portion, and the air intake of this suction fan is responsible for the intercommunication with induced drafting, and air outlet and short flannel passageway intercommunication, the end of this short flannel passageway is located the top of second feed inlet, induced draft be responsible for with a plurality of branch pipe intercommunications that induced draft, should induced draft the branch pipe and be the hose.

The slender rod comb is vertically arranged at a position below the first licker-in, and the slender rod comb is a structure with a plurality of combing slender rods arranged in a clearance mode.

The two ends of the first licker-in are respectively connected with lower end extension rods of two symmetrical licker-in supports, the two ends of the second licker-in are respectively connected with upper end top extension rods of the two symmetrical licker-in supports, the two ends of the cotton feeding roller are respectively connected with another extension rod at the upper ends of the two symmetrical licker-in supports, a steering wheel is further arranged on each licker-in support, a fourth belt is sequentially in transmission connection with the steering wheel, the cotton feeding roller, the second licker-in and the second cylinder, the cotton feeding roller is in contact with the outer diameter of the fourth belt, and the steering wheel, the second licker-in and the second cylinder are in contact with the inner diameter of the fourth belt.

The surface of the cover plate is an arc surface matched with the surface of the first cylinder, a plurality of brushes are arranged at intervals in the radial direction of the arc surface, an air suction groove is formed between every two adjacent brushes, and air suction branch pipes are fixedly arranged at two ends of the air suction groove.

The utility model has the advantages that the fine bar comb is arranged below the first licker-in, when the cotton roll is processed into the cotton sliver by the carding machine, the cotton roll between the licker-in and the fine bar comb can be processed, thereby the impurity in the cotton roll can be conveniently and rapidly filtered, in this way, the cotton roll with the processed impurity can be processed into the cotton sliver which accords with the production quality, the problem that the cotton sliver processed in the prior art has too much neps is avoided, the processing quality of the cotton sliver is improved, the cylinder is provided with a plurality of air suction branch pipes and hairbrushes, the surface friction of the hairbrushes and the short fiber separates the short fiber, the suction fan sucks the separated short fiber into the short fiber channel through the communication between the air suction main pipe and the air suction branch pipes, the short fiber falls into the material for carding the short fiber in the second feed inlet, the short fiber is independently carded into the short fiber cotton roll for being used as the filler, and the long fiber is carded into a cotton roll for being used for spinning, as the short fibers are separated out early, the abrasion of the equipment is reduced, and the working efficiency is improved.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic sectional view A-A;

FIG. 3 is a schematic sectional view of the structure of B-B;

FIG. 4 is a schematic diagram of the right side view of the structure of FIG. 1;

FIG. 5 is a schematic left side view of the structure of FIG. 1;

FIG. 6 is a schematic view of a tampon working path;

in the figure: 1-cabinet, 2-first feed inlet, 3-second feed inlet, 4-first licker-in, 5-fine bar comb, 6-licker-in support, 7-motor, 8-first belt, 9-cylinder support, 10-doffer support, 11-roller support, 12-cotton roller, 13-short hair channel, 14-suction fan, 15-second licker-in, 16-fourth belt, 17-second cylinder, 18-cover plate, 19-suction branch pipe, 20-brush, 21-third belt, 22-second doffer, 23-first belt, 24-first doffer, 25-waist groove, 26-roller, 27-second winding shaft, 28-first winding shaft, 29-brush support, 30-base, 31-shaft main pipe, 32-first cylinder, 33-servo motor, 34-fifth belt, 35-controller, 36-second winding shaft, 37-first winding path, 38-discharge port.

Detailed Description

The present invention and its embodiments will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1-6, the utility model comprises a base 30, a controller 35, a machine case 1, a licker-in bracket 6, a cylinder bracket 9, a doffer bracket 10, a roller bracket 11, a winding shaft bracket 29, a motor 7, a servo motor 33 and a suction fan 14, it is characterized in that the chassis 30 is provided with a machine case 1, a roller bracket 11 and a winding shaft bracket 29, one side is provided with a controller 35, the controller 35 is respectively connected with the motor 7, the servo motor 33 and the suction fan 14 through electric wires, a first feed inlet 2 and a second feed inlet 3 are arranged at one end of the case, a discharge outlet 38 is arranged at the other end of the case, a licker-in support 6, a motor 7, a cylinder support 9 and a doffer support 10 are sequentially arranged between the first feed inlet 2 and the discharge outlet 38, the upper part of the licker-in bracket 6 is provided with a second licker-in 15 and a cotton feeding roller 12, the lower part is provided with a first licker-in 4, and a slender rod comb 5 is correspondingly arranged below the first licker-in; the upper part of the cylinder support 9 is provided with a second cylinder 17, the lower part is provided with a first cylinder 32, a cover plate 18 is arranged between the first cylinder 32 and the second cylinder 17 and close to the upper part of the first cylinder 32, a plurality of brushes 20 contacted with the first cylinder 32 are arranged below the cover plate, an air suction branch pipe 19 is arranged between two adjacent brushes, the air suction branch pipe is communicated with an air suction main pipe 31 of the suction fan 14, the air outlet of the suction fan 14 is communicated with a short velvet channel 13, and the short velvet channel conveys short velvet to the second feed inlet 3; the doffer bracket 10 is provided with a second doffer 22 at the upper part and a first doffer 24 at the lower part, the first licker-in 4, a first cylinder 32 and the first doffer 24 are in transmission connection with the motor 7 through a first belt 8, the first doffer 24 is in transmission connection with the second doffer 22 through a second belt 23, the second doffer 22 is in transmission connection with a second cylinder 17 through a third belt 21, and the second cylinder 17 is in transmission connection with a second licker-in 15 and a cotton feeding roller 12 through a fourth belt 16 respectively; the roller support 11 is located between the winding shaft support 29 and the discharge hole 38 of the chassis 1, waist grooves 25 are formed in the upper portion and the lower portion of the roller support, rollers 26 are placed in the waist grooves, a second winding shaft 27 is arranged on the upper portion of the winding shaft support 29, a first winding shaft 28 is arranged on the lower portion of the winding shaft support, the first winding shaft 28 is connected with a servo motor 33, and the servo motor is in transmission connection with the second winding shaft 27 through a fifth belt 34.

The suction fan 14 is provided with two, sets up respectively in the preceding, back both sides at quick-witted case 1 top, and the air intake of this suction fan is responsible for 31 intercommunications with induced drafting, and the air outlet communicates with short flannel passageway 13, and the end of this short flannel passageway is located the top of second feed inlet 3, induced draft be responsible for 31 with a plurality of branch pipes 19 intercommunications that induced draft, should induced draft and manage for the hose.

The thin rod comb 5 is vertically arranged at a position below the first licker-in 4, and the thin rod comb is a structure which is arranged by a plurality of combing thin rods in a clearance mode.

The two ends of the first licker-in 4 are respectively connected with lower end extension rods of the two symmetrical licker-in supports 6, the two ends of the second licker-in 15 are respectively connected with upper end top extension rods of the two symmetrical licker-in supports 6, the two ends of the cotton feeding roller 12 are respectively connected with another extension rod of the upper ends of the two symmetrical licker-in supports 6, a steering wheel is further arranged on the licker-in supports 6, the fourth belt 16 is sequentially in transmission connection with the steering wheel, the cotton feeding roller 12, the second licker-in 15 and the second cylinder 17, the cotton feeding roller 12 is in contact with the outer diameter of the fourth belt 16, and the steering wheel, the second licker-in 15 and the second cylinder 17 are in contact with the inner diameter of the fourth belt 16.

The surface of the cover plate 18 is an arc surface matched with the surface of the first cylinder 32, a plurality of brushes 20 are arranged at intervals in the radial direction of the arc surface, an air suction groove is formed between the two brushes, and the air suction branch pipes 19 are fixedly arranged at two ends of the air suction groove.

The working principle and the using process are as follows: the cotton carding machine can be directly communicated with an output port of a cotton cleaner, cotton enters a first feed inlet 2 after being decontaminated by the cotton cleaner, the cotton roll is deeply carded by a first licker-in 4 and a thin rod comb 5 after being pre-carded by the first cylinder 32, a cover plate 18, a brush 20 and an air suction branch pipe 19, and then is carded into a cotton sliver by a first doffer 24 and a roller 26 in sequence and stored on a first winding shaft 28, the operation path is a first cotton sliver path 37, the separated short fiber is conveyed to a second feed inlet 3 through the air suction branch pipe 19 communicated with a suction fan 14, the short fiber is carded into the cotton sliver by a second licker-in 15, a second cylinder 17, a second doffer 22 and the roller 26 in sequence and stored on a second winding shaft 27, and the operation path is a second cotton sliver path 36, the utility model discloses the long fiber cotton wool and the short wool are separately carded into two types of cotton rolls, and the short wool can be used as a filler after being used, the short velvet has good warm-keeping effect, can be used as cotton clothes and other fillers which need to be kept warm, and the long-strip fiber cotton can be made into yarn for spinning cloth, so that the cloth is not easy to pilling, the quality of the cloth is improved, and the values of the short velvet and the long-strip fiber cotton can be fully realized according to the characteristics of the cloth.

Claims

1. A double row carding machine comprises a base, a controller, a case, a licker-in bracket, a cylinder bracket, a doffer bracket, a roller bracket, a winding shaft bracket, a motor, a servo motor and a suction fan, and is characterized in that the case, the roller bracket and the winding shaft bracket are arranged on the base, the controller is arranged on one side of the base and is respectively in electric wire connection with the motor, the servo motor and the suction fan, one end of the case is provided with a first feed port and a second feed port, the other end of the case is provided with a discharge port, the licker-in bracket, the motor, the cylinder bracket and the doffer bracket are sequentially arranged between the first feed port and the discharge port, the upper part of the licker-in bracket is provided with a second licker-in and a cotton feeding roller, the lower part of the licker-in bracket is provided with a; the upper part of the cylinder support is provided with a second cylinder, the lower part of the cylinder support is provided with a first cylinder, a cover plate is arranged between the first cylinder and the second cylinder and close to the upper part of the first cylinder, a plurality of hairbrushes in contact with the first cylinder are arranged below the cover plate, an air suction branch pipe is arranged between every two adjacent hairbrushes and is communicated with an air suction main pipe of an air suction fan, an air outlet of the air suction fan is communicated with a short velvet channel, and the short velvet channel conveys short velvet to a second feed inlet; the doffer bracket is characterized in that a second doffer is arranged at the upper part of the doffer bracket, a first doffer is arranged at the lower part of the doffer bracket, the first licker-in, the first cylinder and the first doffer are in transmission connection with a motor through a first belt, the first doffer is in transmission connection with the second doffer through a second belt, the second doffer is in transmission connection with a second cylinder through a third belt, and the second cylinder is in transmission connection with the second licker-in and the cotton feeding roller through a fourth belt; the roller support is located between the winding shaft support and the discharge port of the case, waist grooves are formed in the upper portion and the lower portion of the roller support, rollers are placed in the waist grooves, a second winding shaft is arranged on the upper portion of the winding shaft support, a first winding shaft is arranged on the lower portion of the winding shaft support, the first winding shaft is connected with a servo motor, and the servo motor is in transmission connection with the second winding shaft through a fifth belt.

2. The double row carding machine as claimed in claim 1, wherein two suction fans are provided, which are respectively provided at the front and rear sides of the top of the machine casing, the air inlet of the suction fan is communicated with the main suction pipe, the air outlet is communicated with the linter passage, the end of the linter passage is located above the second feed port, the main suction pipe is communicated with a plurality of branch suction pipes, and the branch suction pipes are flexible pipes.

3. The double row carding machine as claimed in claim 2, wherein the pin comb is arranged vertically below the first licker-in, the pin comb being formed by a plurality of carding pins arranged with gaps therebetween.

4. The double row carding machine as claimed in claim 3, wherein two ends of the first licker-in are respectively connected to lower end extension bars of two symmetrical licker-in holders, two ends of the second licker-in are respectively connected to upper end top extension bars of two symmetrical licker-in holders, two ends of the cotton feeding roller are respectively connected to another extension bar of the upper ends of two symmetrical licker-in holders, the licker-in holders are further provided with a steering wheel, the fourth belt is sequentially connected with the steering wheel, the cotton feeding roller, the second licker-in and the second cylinder in a driving manner, the cotton feeding roller is in contact with the outer diameter of the fourth belt, and the steering wheel, the second licker-in and the second cylinder are in contact with the inner diameter of the fourth belt.

5. The double row carding machine as claimed in claim 4, wherein the surface of the flat is a cambered surface matching the surface of the first cylinder, a plurality of brushes are arranged at intervals in the radial direction of the cambered surface, an air suction groove is arranged between two adjacent brushes, and air suction branched pipes are fixedly arranged at both ends of the air suction groove.