CN210208287U - Punching and forming production line for pipe bends - Google Patents
Punching and forming production line for pipe bends Download PDFInfo
- Publication number
- CN210208287U CN210208287U CN201920476779.2U CN201920476779U CN210208287U CN 210208287 U CN210208287 U CN 210208287U CN 201920476779 U CN201920476779 U CN 201920476779U CN 210208287 U CN210208287 U CN 210208287U
- Authority
- CN
- China
- Prior art keywords
- punching
- pipe
- machine
- pipe bending
- sliding block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004080 punching Methods 0.000 title claims abstract description 98
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000005452 bending Methods 0.000 claims abstract description 32
- 238000003466 welding Methods 0.000 claims abstract description 8
- 239000011162 core material Substances 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 7
- 238000007493 shaping process Methods 0.000 claims description 4
- 238000009740 moulding (composite fabrication) Methods 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 2
- 230000002349 favourable effect Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 20
- 238000000034 method Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
Images
Landscapes
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The utility model belongs to the technical field of pipe processing, in particular to a pipe bending and punching forming production line, which comprises a pipe feeding machine, a gantry manipulator, a pipe bending machine, a pipe punching forming machine, an intelligent manipulator and the like, wherein the pipe punching forming machine mainly comprises an oil press, a forming die, a punching mechanism and the like; the pipe bending, punching and stamping processing of pipes can be realized in one production line, and the pipes between equipment can be conveyed and clamped through the gantry manipulator and the intelligent manipulator; the pipe feeder has the function of detecting welding seams; the punching processing and the stamping processing are carried out simultaneously, and only one-time clamping is needed. Use the utility model discloses greatly improve production efficiency to product quality can be better the accuse, is favorable to improving the quality of product.
Description
Technical Field
The utility model belongs to the technical field of the pipe processing, especially, relate to a pipe return bend shaping production line that punches a hole.
Background
The pipe bending, punching and stamping forming of pipes are relatively common processing modes in the market at present, under general conditions, the pipe bending, punching and stamping forming are respectively completed by independent equipment, manual feeding and clamping of pipe materials are required, the production mode is high in production cost, low in production efficiency is caused, the pipe materials are clamped for multiple times, the processing precision is not favorable for controlling, and the processing precision of products is reduced to some extent.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a pipe type return bend shaping production line that punches a hole to solve above-mentioned technical problem.
A pipe bending, punching and forming production line comprises a pipe feeding machine, a pipe bending machine arranged behind the pipe feeding machine and a pipe punching and forming machine arranged behind the pipe bending machine; the pipe bending machine is characterized in that a gantry manipulator is arranged above the pipe feeding machine and the pipe bending machine, and an intelligent manipulator is independently arranged at the interval between the pipe bending machine and the pipe punching forming machine.
Furthermore, the pipe punching forming machine mainly comprises a punching mechanism, a forming die and an oil press, wherein the forming die is arranged in the oil press, and the punching mechanism is arranged behind the forming die; the lower die of the forming die is fixedly arranged on the oil press, and the upper die is connected with and driven by a forming oil cylinder of the oil press.
Furthermore, the punching mechanism mainly comprises a bottom frame, a punching oil cylinder, a first sliding block, a buffer spring, a punching plate and a core material, wherein the punching oil cylinder is fixedly arranged at the rear end of the bottom frame; second guide rails are arranged on two sides of the underframe; the top of the piston rod of the punching oil cylinder is provided with a first sliding block, and two sides of the first sliding block are movably connected with the second guide rail.
Furthermore, a second sliding block is arranged in front of the first sliding block, and two sides of the second sliding block are movably connected with a second guide rail; the front end of the second sliding block is provided with a core material, the front end of the first sliding block is fixedly provided with a punching plate, and the punching plate is movably embedded into the bottom of the second sliding block.
Furthermore, the front end of the punching plate is of an equiangular trapezoid structure, and punching slide rails are fixedly arranged on two sides of the punching plate; the punching slide rail is provided with a slide block, the slide block is movably embedded into the bottom frame, one end of the slide block is movably connected with the punching slide rail through an inner buckle structure, and the other end of the slide block faces the core material and is fixedly provided with a punching needle.
Further, the pipe feeder comprises a rack and an adjustable bin; the adjustable storage bin is arranged at the top of the rack, a lifting feeding mechanism and a welding seam detection mechanism are arranged in front of the adjustable storage bin, and the lifting feeding mechanism is arranged below the welding seam detection mechanism.
The gantry manipulator is composed of a gantry frame and a manipulator, the bottom of the gantry frame is fixed on the ground, a plurality of parallel first guide rails are arranged at the top of the gantry frame, and the first guide rails are movably provided with vertical slide rails; the manipulator is movably arranged on the slide rail and driven by the cylinder.
Furthermore, protective guards are arranged on the outer sides of the pipe feeding machine, the gantry manipulator, the pipe bending machine, the intelligent manipulator and the pipe punching forming machine.
The utility model has the advantages that: the utility model relates to a pipe bending and punching forming production line, which combines a pipe feeding machine, a pipe bending machine and a pipe punching forming machine into a production line for production and processing; the pipe punching forming machine can simultaneously perform punching and stamping and only needs one-time clamping; the pipe feeding machine can automatically feed; the pipe material is clamped and conveyed by the gantry manipulator and the intelligent manipulator. Use the utility model discloses with the pipe material loading, return bend machining and punching a hole contour machining unite into an automation line, greatly improve production efficiency to product quality can be better the accuse, is favorable to improving the quality of product.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of the pipe punching forming machine and the guard rail of the present invention, and an enlarged view of the P point in the drawing;
FIG. 3 is a three-dimensional view of the pipe punching and forming machine of the present invention;
FIG. 4 is a perspective view of the punching mechanism of the present invention and an enlarged view of the position I;
FIG. 5 is another perspective view of the punching mechanism of the present invention and an enlarged view of the position O;
figure 6 is the utility model discloses a tubular material loading machine's spatial structure view.
In the figure:
1. pipe feeder 21, portal frame 531 and underframe
2. Gantry manipulator 22, first guide rail 532 and second guide rail
3. Pipe bender 23, slide rail 533, punching oil cylinder
4. Intelligent manipulator 24, manipulator 534 and first slider
5. Pipe punching forming machine 535, buffer spring
6. Guard rail 521, upper die 536 and second sliding block
522. Lower die 537, punching plate
11. Base 538, core Material
12. Lower bottom plate 539, slide rail punches a hole
13. Guide post 5310, slider
14. Upper bottom plate 5311, punch pin
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments so as to more clearly understand the technical idea claimed in the present invention.
The utility model relates to a pipe type return bend shaping production line that punches a hole refers to figure 1, comprises pipe type material loading 1, portal manipulator 2, bending machine 3, intelligent manipulator 4 and pipe type make-up machine 5 that punches a hole. Referring to fig. 6, the pipe is stored in an adjustable bin 12 of the pipe feeder 1, and the adjustable bin 12 can be adjusted according to the length and size of the pipe to store pipes with different lengths; the pipe materials are pushed to a welding seam detection mechanism 14 by a lifting feeding mechanism 13 for detection, so that the welding seams of the pipe materials entering the subsequent processing can meet the quality requirement; after detecting by welding seam detection mechanism 14, satisfy the pipe material of quality requirement and press from both sides by gantry manipulator 2 and get and carry to bending machine 3 department and carry out the tube bending, after the tube bending is accomplished, press from both sides by gantry manipulator 2 again and get and carry to intelligent manipulator 4 department, press from both sides by intelligent manipulator 4 and get.
Referring to fig. 2, the gantry robot is composed of a gantry 21, a first guide rail 22, a slide rail 23 and a robot 24, wherein the slide rail 23 and the first guide rail 22 are in a perpendicular position, so that the robot 24 can move in two directions; the clamping action of the manipulator is driven by an air cylinder.
Referring to fig. 3 and 4, the pipe punching machine is mainly composed of an oil press 51, a forming die 52 and a punching mechanism 53, wherein the forming die 52 is composed of an upper die 521 and a lower die 522, and the upper die 521 is driven by a forming cylinder. When the pipe is press-molded at the molding die 52, the punching mechanism 53 fixes the pipe by the molding die 52 to punch the pipe.
The specific processing process of the pipe punching forming machine for the pipe material is as follows: firstly, the intelligent manipulator 4 places the pipe material on the lower die 522, and then the oil press drives the upper die 521 to press down, so as to punch and form the pipe material. When the forming die 52 punches the pipe material, the pipe material is fixed, and the pipe material is punched by the fixing action. Punching processing and punch forming are carried out synchronously, and the production and processing efficiency of the pipe material is improved.
The punching mechanism 53 is movably mounted behind the forming die and can be adjusted in position according to actual processing requirements. Referring to fig. 4 and 5, when performing the punching process, the system controls the punching cylinder 533 to drive the first sliding block 534, the first sliding block 534 connects the second sliding block 536 and the punching plate 537, wherein the first sliding block 534 is fixedly connected with the punching plate 537, and the punching plate 537 moves along with the first sliding block 534;
the core material 538 is installed at the front end of the second slider 536, and the first slider 634 drives the second slider 536 to move, thereby driving the core material 538 to be inserted into two ports of the tube material. To prevent the core 538 from damaging the tubing, the first slider 534 is resiliently coupled to the second slider 536 to counteract movement of the first slider 534 by resilient compression after the core 538 is in place.
The hole punching plate 537 is movably embedded in the bottom of the second slider 536 to ensure that the two will not interfere with each other. The two sides of the first slider 534 and the second slider 536 are movably mounted on the second guide rail 532, and the moving track is determined by the second guide rail 532, so that the processing precision is ensured.
A punching slide rail 539 is fixedly arranged at the front end of the punching plate 537, and the punching slide rail 539 is movably connected with the sliding block 5310 through an inner buckle structure; the sliding block 5310 is movably embedded in the bottom frame 531, and can only perform reciprocating linear movement in a single linear direction under the constraint of the bottom frame 531; because the length direction of the punching slide rail 539 has a certain inclination relative to the moving direction of the punching plate 537, when the punching plate 537 moves toward the forming die 52, the punching slide rail 539 will press the slider 5310 outwards, driving the slider 5310 to move outwards; the other end of the sliding block 5310 is provided with a punching needle 5311, the punching needle 5311 faces towards the pipe material, and the punching slide rail 539 drives the sliding block 5310 to further drive the punching needle 5311 to punch the pipe material.
When the punching needle 5311 punches the pipe, the core 538 can support the inner side of the pipe, so that the deformation amount generated by the pipe is reduced, and the processing quality of the pipe is improved.
Because the sliding block 5310 is connected with the punching slide rail 539 in an inner buckle structure, when the punching oil cylinder 533 drives the first sliding block 534, the second sliding block 536 and the punching plate 537 to retreat, the punching slide rail 539 drives the sliding block 5310 to move inwards, and the punching pin 5311 exits the pipe material; the second slide 536 retreats to drive the core 538 to exit the pipe, and the punching process is completed. Meanwhile, the oil press 51 controls the upper die 521 to move upwards, so that the pipe is loosened, and the intelligent manipulator 4 clamps the pipe.
The above is only the concrete embodiment of the present invention, and not therefore the limit of the patent scope of the present invention, all the equivalent structures or equivalent flow changes made by the contents of the specification and the drawings, or directly or indirectly applied to other related technical fields, are included in the patent protection scope of the present invention.
Claims (8)
1. The utility model provides a pipe type return bend shaping production line that punches a hole which characterized in that: the pipe bending machine comprises a pipe feeding machine (1), a pipe bending machine (3) arranged behind the pipe feeding machine (1) and a pipe punching forming machine (5) arranged behind the pipe bending machine (3); the pipe bending machine is characterized in that a gantry manipulator (2) is arranged above the pipe feeding machine (1) and the pipe bending machine (3), and an intelligent manipulator (4) is independently arranged at the interval between the pipe bending machine (3) and the pipe punching forming machine (5).
2. The pipe bending and punching production line according to claim 1, characterized in that: the pipe punching forming machine (5) mainly comprises a punching mechanism (53), a forming die (52) and an oil press (51), wherein the forming die (52) is arranged in the oil press (51), and the punching mechanism (53) is arranged behind the forming die (52); the lower die of the forming die (52) is fixedly arranged on an oil press, and the upper die (521) is connected with and driven by a forming oil cylinder of the oil press (51).
3. The pipe bending and punching production line according to claim 2, characterized in that: the punching mechanism mainly comprises a bottom frame (531), a punching oil cylinder (533), a first sliding block (534), a buffer spring (535), a punching plate (537) and a core material (538), wherein the punching oil cylinder (533) is fixedly arranged at the rear end of the bottom frame (531); second guide rails (532) are arranged on two sides of the underframe (531); the top of the piston rod of the punching oil cylinder (533) is provided with a first sliding block (534), and two sides of the first sliding block (534) are movably connected with the second guide rail (532).
4. The pipe bending and punching production line according to claim 3, characterized in that: a second sliding block (536) is arranged in front of the first sliding block (534), and two sides of the second sliding block (536) are movably connected with a second guide rail (532); the front end of the second sliding block (536) is provided with a core material (538), the front end of the first sliding block (534) is fixedly provided with a punching plate (537), and the punching plate (537) is movably embedded into the bottom of the second sliding block (536).
5. The pipe bending and punching production line according to claim 4, characterized in that: the front end of the punching plate (537) is of an equiangular trapezoid structure, and punching slide rails (539) are fixedly arranged on two sides of the punching plate; the punching slide rail (539) is provided with a slide block (5310), the slide block (5310) is movably embedded into the underframe (531), one end of the slide block is movably connected with the punching slide rail (539) through an inner buckle structure, the other end of the slide block faces the core material (538), and a punching needle (5311) is fixedly arranged on the slide block.
6. The pipe bending and punching production line according to claim 1, characterized in that: the pipe feeding machine (1) comprises a rack (11) and an adjustable stock bin (12); adjustable feed bin (12) set up at frame (11) top, and adjustable feed bin (12) the place ahead is equipped with lift feed mechanism (13) and welding seam detection mechanism (14), and wherein lift feed mechanism (13) are located the below of welding seam detection mechanism (14).
7. The pipe bending, punching and forming production line according to claim 1, wherein the gantry manipulator (2) is composed of a gantry (21) and a manipulator (24), the bottom of the gantry (21) is fixed on the ground, the top of the gantry (21) is provided with a plurality of parallel first guide rails (22), and the first guide rails (22) are movably provided with vertical slide rails (23); the manipulator (24) is movably arranged on the slide rail (23) and driven by an air cylinder.
8. The pipe bending, punching and forming production line according to claim 1 is characterized in that a protective guard (6) is arranged on the outer sides of the pipe feeding machine (1), the gantry manipulator (2), the pipe bending machine (3), the intelligent manipulator (4) and the pipe punching and forming machine (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920476779.2U CN210208287U (en) | 2019-04-10 | 2019-04-10 | Punching and forming production line for pipe bends |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920476779.2U CN210208287U (en) | 2019-04-10 | 2019-04-10 | Punching and forming production line for pipe bends |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210208287U true CN210208287U (en) | 2020-03-31 |
Family
ID=69922686
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920476779.2U Active CN210208287U (en) | 2019-04-10 | 2019-04-10 | Punching and forming production line for pipe bends |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210208287U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114309263A (en) * | 2021-10-18 | 2022-04-12 | 永康市锦鸥机械有限公司 | Square pipe ladder front frame integral type return bend equipment that punches a hole |
-
2019
- 2019-04-10 CN CN201920476779.2U patent/CN210208287U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114309263A (en) * | 2021-10-18 | 2022-04-12 | 永康市锦鸥机械有限公司 | Square pipe ladder front frame integral type return bend equipment that punches a hole |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN208131703U (en) | Hydraulic forming machine main structure | |
| CN104191246B (en) | A kind of machining tool of special pipe | |
| CN203155788U (en) | Metal pipe forming and bending integrated machine | |
| CN201768785U (en) | Pipe bending machine without lifting guide mold | |
| CN103586313B (en) | Automatic-feeding tube-bending machine | |
| CN108326421B (en) | Laser welding machine with multi-station workbench and visual recognition device | |
| CN105206434A (en) | Automatic capacitor molding machine | |
| CN207887776U (en) | A kind of anchor ear one-shot forming apparatus | |
| CN105436355A (en) | Automatic wire segmentation shearing-bending forming machine | |
| CN210208287U (en) | Punching and forming production line for pipe bends | |
| CN107695146B (en) | A kind of red copper Gap bridge bent-tube forming integrated machine | |
| CN106984739A (en) | Automatically cut and shaped device | |
| CN211465470U (en) | Processing system for sewing equipment | |
| CN212525789U (en) | Frame-bending and butt-welding integrated machine | |
| CN212397666U (en) | Copper-aluminum composite bar track drawing die movable device | |
| CN212703939U (en) | Punching mechanism of full-automatic flat tube punching machine | |
| CN214392049U (en) | Feeding and discharging mechanism and bending die | |
| CN213317412U (en) | Automatic forming equipment for water pipe hook nail | |
| CN210744430U (en) | Single-power type clamping, inserting and cutting device | |
| CN210010359U (en) | Pipe punching forming machine | |
| CN101199976A (en) | Automatic steel wire products forming equipment | |
| CN210936760U (en) | Bending machine special for wagon beam travelling crane beam | |
| CN112705637A (en) | Feeding and discharging mechanism and bending die | |
| CN112588971A (en) | Light truck integral side wall side shaping wedge structure and control method thereof | |
| CN206465278U (en) | A kind of device that porous punching is realized by catch point |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |