CN210159982U - Multi-station internal blowout prevention tool pressure testing device for petroleum drilling - Google Patents
Multi-station internal blowout prevention tool pressure testing device for petroleum drilling Download PDFInfo
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- CN210159982U CN210159982U CN201920561766.5U CN201920561766U CN210159982U CN 210159982 U CN210159982 U CN 210159982U CN 201920561766 U CN201920561766 U CN 201920561766U CN 210159982 U CN210159982 U CN 210159982U
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Abstract
A multi-station internal blowout prevention tool pressure testing device for petroleum drilling relates to a petroleum drilling tool pressure testing device, and the device automatically finishes the work of feeding, clamping, switching torque testing, boosting, pressure maintaining, pressure relief, unloading and the like, records analysis data in the process, and automatically calculates and gives a testing result. The pressure test workbench realizes the automatic center alignment function through a mechanical mechanism which is skillfully designed, and can cover all internal blowout prevention tools with different outer diameters. The maximum test pressure was 105 MPa. A plurality of cocks can be tested simultaneously, and the feeding and the discharging are all automatically completed. And after the test, the qualified and unqualified products are automatically subpackaged into different charging baskets. And the switch of the plug valve is remotely controlled, the torque value of the switch is automatically aligned and tested, and a report is generated and printed. The main part is installed in the pressure testing pit, the whole pressure testing process of remote control, and the pressure testing control operation panel is separated with on-the-spot pressure testing high-voltage apparatus, and operating personnel can leave on-the-spot high-voltage environment and operate to guarantee operator's personal safety.
Description
Technical Field
The utility model relates to a pressure testing device of petroleum drilling tool, in particular to a pressure testing device of blowout prevention tool in petroleum drilling multistation.
Background
The internal blowout prevention tool for petroleum drilling comprises a water pressure test tool, an internal blowout prevention tool and special equipment for switching torque detection, wherein the internal blowout prevention tool comprises a drilling float valve, a plug valve, a one-way valve and the like.
The existing hydraulic test of the internal blowout prevention tool is to manually and individually complete the work of connecting a pressure test pipeline, closing a cock, adding water, connecting a pressure test plug (comprising a male buckle end and a female buckle end), closing a protection wall between pressure tests and the like, wherein the pressure test plug needs to be manually knocked by a hammer, the labor intensity is very high, the working efficiency is low, and a certain potential safety hazard exists in a 105Mpa high-pressure test. And no switching torque detection report exists, so that the detection requirement of the internal blowout prevention tool is not met.
Disclosure of Invention
An object of the utility model is to provide a prevent spouting instrument pressure testing device in oil drilling multistation, the device prevent spouting the professional equipment that instrument hydrostatic test and switch torque detected in for, can accomplish work such as material loading, chucking, switch torque test, step up, pressurize, release, unload automatically, in-process record analysis data, automatic calculation gives the test result to test data printing record. The operator can leave the high-pressure environment on site to operate, thereby ensuring the personal safety of the operator.
The utility model aims at realizing through the following technical scheme:
a multi-station internal blowout prevention tool pressure test device for petroleum drilling comprises a station to be detected, a test station, a movable workpiece taking manipulator, a qualified and unqualified station, a torque test mechanism, a hydraulic station, a hydraulic control valve bank and a remote operation platform; the station to be detected is composed of four parts, namely a material frame, a material frame platform, a material pushing plate and a workpiece inclined placing table, is arranged on the right side of the testing station and is of a detachable split structure; a plurality of internal blowout prevention tools are placed in the material frame at the same time, the material frame is placed on a material frame platform, the air cylinder is connected with a material pushing plate through a positioning guide pillar and a guide sleeve, and the workpiece inclined placing table is connected with a fixed shaft of the material frame platform; the testing station comprises five parts, namely a frame-type structural main frame, a V-shaped clamp, a hydraulic jacking cylinder, a male buckle end pressure test sealing head and a female buckle end pressure test sealing head, wherein the frame-type structural main frame comprises an upper layer of steel plate and a lower layer of steel plate, the middle parts of the frame-type structural main frame are connected by vertical steel plates, and the bottom parts of the frame-type structural main frame are connected with stand columns; the movable workpiece taking manipulator consists of five parts, namely a slide way, a walking cross sliding table, a transmission belt, a lifting mechanical arm and a magnetic lifting appliance, wherein the slide way is formed by welding a square tube and a steel plate and is provided with a stand column fixed on a main frame of a testing station; the qualified and unqualified station consists of a material basket frame and two material baskets, the material basket frame is arranged on the left side of the testing station and is fixed with the ground, and the material baskets are placed on the material basket frame; the torque testing mechanism consists of a rotary aligning wheel, a telescopic arm, a lifting arm, a rotary torque testing head, a pneumatic left-right rotary torque mechanism and a torque sensor, the slideway frame is fixed on a main frame of a testing station, and the telescopic arm is arranged on the slideway frame; the hydraulic station consists of a hydraulic oil tank, a motor, an oil pump and pipeline valves, is independently placed on the ground, and is connected with the middle of the hydraulic oil tank through a hydraulic rubber pipe and a cable; the hydraulic control valve group consists of a fixed frame, a high-pressure rotary valve, an actuator, a valve plate, an electromagnetic valve group and a controller and is independently placed on the ground; the valve plate is arranged on the fixed frame, the high-pressure rotary valve is arranged on the valve plate, the actuator is arranged on the high-pressure rotary valve, and the electromagnetic valve group and the controller are respectively arranged at the upper end of the fixed frame; the remote operation console is composed of a display, a video control console, overall control program software, pressure test program software, torque test program software, a computer, a cable and an electric appliance original piece.
The multi-station internal blowout prevention tool pressure testing device for the petroleum drilling is characterized in that the V-shaped clamp is installed on the inner side of the frame type structure main frame, and the hydraulic jacking cylinder is installed inside the frame type structure main frame.
According to the multi-station internal blowout prevention tool pressure test device for the petroleum drilling, the oil cylinder rod of the hydraulic jacking cylinder extends out to compress the internal blowout prevention tool and is sealed through the male buckle end pressure test sealing head and the female buckle end pressure test sealing head.
The multi-station internal blowout prevention tool pressure test device for the petroleum drilling is characterized in that the sealing surface is in a square sealing ring groove sealing mode and is arranged in a pressure test sealing head, and the sealing pressure is 0-120 Mpa.
The multi-station internal blowout prevention tool pressure test device for the petroleum drilling is characterized in that a motor and a speed reducer are installed on a lifting mechanical arm, and the motor is connected with the speed reducer and a rotary switch of a magnetic lifting appliance.
The multi-station internal blowout prevention tool pressure testing device for the petroleum drilling is characterized in that the lifting arm is installed on the telescopic arm, the rotating torque testing head is installed on the lifting arm, and the rotating torque testing head is provided with the torque sensor.
The utility model has the advantages and effects that:
the utility model discloses prevent spouting instrument water pressure test design into a plurality of stations, level and place, frame structure (station quantity can be one to a plurality of according to the user's requirement) to the interior, can test a plurality of interior prevent spouting instrument and switch torque test simultaneously, whole testing process can not internally prevent spouting the whole and structure of instrument and cause the damage, has improved work efficiency and detection precision, and the whole high pressure testing test working process of staff remote control has reduced intensity of labour, has avoided the potential safety hazard. The testing before the internal blowout prevention tool to be tested leaves the factory or is used can be completed, the work of detection personnel is greatly facilitated, and the quality of the internal blowout prevention tool is ensured.
The device is special equipment for hydraulic test and switch torque detection of an internal blowout prevention tool, can automatically complete the work of feeding, clamping, switch torque test, boosting, pressure maintaining, pressure relief, unloading and the like, records analysis data in the process, automatically calculates a test result, and prints and records the test data.
The pressure test workbench realizes the automatic center alignment function through a mechanical mechanism which is skillfully designed, and can cover all internal blowout prevention tools with different outer diameters.
A plurality of internal blowout prevention tools can be tested simultaneously, and all the feeding and the discharging are automatically completed.
And after the test, the qualified and unqualified products are automatically subpackaged into different charging baskets.
And (3) remotely controlling the switch of the internal blowout prevention tool, automatically aligning, automatically testing the torque value of the switch, generating a report and printing the report.
The main part is installed in the pressure testing pit or pressure testing room, and whole pressure testing process of remote operation platform control, and pressure testing control operation platform and on-the-spot pressure testing high-voltage apparatus part between with cable connection, operating personnel can leave on-the-spot high-pressure environment and operate to guarantee operator's personal safety.
Drawings
FIG. 1: the utility model is a schematic overall structure diagram;
FIG. 2: the utility model discloses a schematic diagram of a station 1 to be detected;
FIG. 3: the utility model discloses a schematic diagram of a test station 2;
FIG. 4: the utility model discloses a schematic diagram of a mobile piece-taking manipulator 3;
FIG. 5: the utility model discloses a qualified and unqualified station 4 schematic diagram;
FIG. 6: the torque testing mechanism of the utility model is schematically shown in figure 5;
FIG. 7: the utility model discloses 7 schematics of hydraulic control valves.
The components in the figure: a station 1 to be detected, a testing station 2, a mobile piece taking manipulator 3, a qualified and unqualified station 4, a torque testing mechanism 5, a hydraulic station 6, a hydraulic control valve bank 7, a material frame 8, a material frame platform 9, a material pushing plate 10, a workpiece inclined placing platform 11, a frame type structural main frame 12, a V-shaped clamp 13, a hydraulic jacking cylinder 14, a male buckle end pressure test sealing head 15, a female buckle end pressure test sealing head 16, a slideway 17, a walking cross sliding table 18, a transmission belt 19, a lifting mechanical arm 20 and a magnetic lifting appliance 21, the device comprises a rotary alignment wheel 22, a telescopic arm 23, a lifting arm 24, a rotary torque testing head 25, a charging basket frame 26, a charging basket 27, a fixed frame 28, a high-pressure rotary valve 29, an actuator 30, a valve plate 31, an electromagnetic valve group 32, a controller 33, a V-shaped groove 34 to be detected, a fixed shaft 35, a cylinder 36, a guide sleeve 37, a positioning guide pillar 38, a belt pulley 39, a motor speed reducer 40 and a slide way frame 41.
Detailed Description
The present invention will be described in detail with reference to the embodiments shown in the drawings.
As shown in fig. 1, the utility model discloses the device is including waiting to detect station 1, test station 2, remove and get a manipulator 3, qualified unqualified station 4, moment of torsion accredited testing organization 5, hydraulic pressure station 6 and 0-105Mpa pressure testing pump, remote operation platform, pressure test procedure software, moment of torsion test procedure software, video monitored control system.
As shown in fig. 2, the station 1 to be detected is composed of four parts, namely a material frame 8, a material frame platform 9, a material pushing plate 10 and a workpiece inclined placing table 11, and is installed on the right side of the station 2 and is of a detachable split structure, a plurality of internal blowout prevention tools are placed in the material frame 8 at the same time, the material frame 8 is placed on the material frame platform 9, an air cylinder drives the material pushing plate 10 to move back and forth through a positioning guide pillar 38 and a guide sleeve 37, the internal blowout prevention tools are pushed onto the workpiece inclined placing table 11, the workpiece inclined placing table 11 is connected with a fixed shaft 35 of the material frame platform 9, the air cylinder 36 of the workpiece inclined placing table 11 extends out, one end of the workpiece inclined placing table 11 rises, and the internal blowout prevention tools roll into a V-; as shown in fig. 3, the testing station 2 comprises five parts, namely a frame-type structural main frame 12, a V-shaped fixture 13, a hydraulic jacking cylinder 14, a male buckle end pressure testing sealing head 15 and a female buckle end pressure testing sealing head 16, the frame-type structural main frame 12 comprises an upper layer of steel plate and a lower layer of steel plate, the middle parts of the frame-type structural main frame 12 are connected by a vertical steel plate, the bottom parts of the frame-type structural main frame are connected with a stand column, the V-shaped fixture 13 is arranged at the inner side of the frame-type structural main frame 12, the air cylinder drives the V-shaped fixture 13 to move left and right to clamp and automatically center the inner blowout preventer, the position of the left and right movement of the fixture 13 is controlled to adapt to inner blowout preventers with different model diameters, the hydraulic jacking cylinder 14 is arranged inside the frame-type structural main frame 12, an oil cylinder rod of the hydraulic jacking cylinder 14 extends out to tightly press the inner blowout preventer and seal the inner blowout preventer through the male buckle end pressure testing sealing, the sealing surface is a square sealing ring groove sealing mode and is arranged in a pressure test sealing head 16, and the sealing pressure is 0-120 Mpa.
As shown in fig. 4, the mobile part taking manipulator 3 comprises five parts, namely a slideway 17, a walking cross sliding table 18, a transmission belt 19, a lifting mechanical arm 20 and a magnetic lifting tool 21, wherein the slideway 17 is formed by welding a square pipe and a steel plate and is provided with a column to be fixed on a main frame of a test station 2, the walking cross sliding table 18 is provided with a pulley to be installed on the slideway 17, a motor speed reducer is installed at the right side of the slideway 17, power is transmitted to the walking cross sliding table 18 and the lifting mechanical arm 20 through the pulley 39 and the transmission belt 19 to enable the walking cross sliding table and the lifting mechanical arm 20 to move left and right, a cylinder of the lifting mechanical arm 20 drives the lifting mechanical arm 20 to move up and down through guide column positioning to respectively place internal blowout prevention tools into the test station, the magnetic lifting mechanical tool 21 is installed on the lifting mechanical arm 20 and, realizing the on-off control of the magnetic lifting appliance 21;
as shown in fig. 5, the fail-to-pass station 4 is composed of a basket holder 26 and two baskets 27, the basket holder 26 is installed at the left side of the test station 2 and fixed to the ground, and the baskets 27 are placed on the basket holder 26. Automatically placing the tested internal blowout prevention tools into qualified and unqualified product frames respectively;
as shown in fig. 6, the torque testing mechanism 5 is composed of a rotation aligning wheel 22, a telescopic arm 23, a lifting arm 24 and a rotation torque testing head 25 (including a pneumatic left-right rotation torque mechanism and a torque sensor), a slide rail frame 41 is fixed on a main frame of the testing station 2, the telescopic arm 23 is installed on the slide rail frame 41, and a motor reducer drives the telescopic arm 23 to move back and forth, so that the front-back alignment of a square opening and closing hole of the internal blowout prevention tool is realized. The lifting arm 24 is arranged on the telescopic arm 23, and the lifting cylinder drives the lifting arm 24 to move up and down, so that the square hole of the switch of the internal blowout prevention tool is aligned up and down. The rotary torque testing head 25 is arranged on the lifting arm 24, the air cylinder drives the rotary torque testing head 25 to rotate left and right, and the rotary torque testing head 25 is provided with a torque sensor and transmits an electric signal to a computer;
the hydraulic station 6 is composed of a hydraulic oil tank, a motor, an oil pump and pipeline valves, is independently placed on the ground, and is connected with the middle of the hydraulic oil tank through a hydraulic rubber pipe and a cable. A hydraulic power source provided to the entire apparatus;
as shown in fig. 7, the hydraulic control valve group 7 is composed of a fixed frame 28, a high-pressure rotary valve 29, an actuator 30, a valve plate 31, an electromagnetic valve group 32, and a controller 33, and is placed on the ground separately. The valve plate 31 is installed on the fixed frame 28, the high-pressure rotary valve 29 is installed on the valve plate 31, the actuator 30 is installed on the high-pressure rotary valve 29, the electromagnetic valve group 32 and the controller 33 are respectively installed at the upper end of the fixed frame 28, and signals of a control console are received, so that the control of the directions of hydraulic oil and pressure testing media (water) and the pressure sealing are completed.
The remote operation platform consists of a display, a video control cloud platform, overall control program software, pressure test program software, torque test program software, a computer, a cable and an electric appliance original, wherein the display displays a video monitoring image and a working interface of equipment operation software, the video control cloud platform controls a camera to move and focus, the overall control program software controls the working process of the whole equipment, the pressure test program software controls a pressure test pump to perform boosting, pressure maintaining, pressure relief and other work, the working process records analysis data, automatically analyzes and calculates a test result, prints and records the test data and the test result, the torque test program software controls a torque test mechanism to finish the alignment, rotation and other work of a switch square hole of an internal blowout prevention tool, automatically analyzes and calculates the torque data, and prints and records the test data;
the utility model discloses prevent spouting instrument water pressure test design into a plurality of stations, level and place, frame structure (station quantity can be one to a plurality of according to the user's requirement), can prevent spouting instrument and switch torque test in the simultaneous test is a plurality of, whole testing process can not prevent spouting the whole and structure of instrument and cause the damage internally.
Claims (5)
1. The multi-station internal blowout prevention tool pressure test device for the petroleum drilling is characterized by comprising a station (1) to be tested, a test station (2), a movable workpiece taking manipulator (3), a qualified and unqualified station (4), a torque test mechanism (5), a hydraulic station (6), a hydraulic control valve bank (7) and a remote operation platform; the station (1) to be detected is composed of four parts, namely a material frame (8), a material frame platform (9), a material pushing plate (10) and a workpiece inclined placing platform (11), is arranged on the right side of the testing station (2), and is of a detachable split structure; a plurality of internal blowout prevention tools are placed in the material frame (8) at the same time, the material frame (8) is placed on the material frame platform (9), the air cylinder is connected with the material pushing plate (10) through a positioning guide pillar (38) and a guide sleeve (37), and the workpiece inclined placing platform (11) is connected with a fixed shaft (35) of the material frame platform (9); the testing station (2) is composed of five parts, namely a frame type structural main frame (12), a V-shaped clamp (13), a hydraulic jacking cylinder (14), a male buckle end pressure test sealing head (15) and a female buckle end pressure test sealing head (16), the frame type structural main frame (12) is composed of an upper layer of steel plate and a lower layer of steel plate, the middle parts of the frame type structural main frame and the female buckle end pressure test sealing head are connected through vertical steel plates, and the bottom parts of the frame type structural main frame and; the mobile workpiece taking manipulator (3) is composed of five parts, namely a slide way (17), a walking cross sliding table (18), a transmission belt (19), a lifting mechanical arm (20) and a magnetic lifting appliance (21), wherein the slide way (17) is formed by welding a square tube and a steel plate and is provided with an upright post to be fixed on a main frame of the testing station (2), the walking cross sliding table (18) is provided with a pulley to be installed on the slide way (17), a motor speed reducer is installed on the right side of the slide way (17), and the magnetic lifting appliance (21) is installed on the lifting mechanical arm (20) and is provided with a motor and a speed reducer; the qualified and unqualified station (4) is composed of a material basket frame (26) and two material baskets (27), the material basket frame (26) is installed on the left side of the test station (2) and fixed with the ground, and the material baskets (27) are placed on the material basket frame (26); the torque testing mechanism (5) is composed of a rotary aligning wheel (22), a telescopic arm (23), a lifting arm (24) and a rotary torque testing head (25), and comprises a pneumatic left-right rotary torque mechanism and a torque sensor, a slideway frame (41) is fixed on a main frame of the testing station (2), and the telescopic arm (23) is installed on the slideway frame (41); the hydraulic station (6) is composed of a hydraulic oil tank, a motor, an oil pump and pipeline valves, is independently placed on the ground, and is connected with the middle of the hydraulic oil tank through a hydraulic rubber pipe and a cable; the hydraulic control valve group (7) is composed of a fixed frame (28), a high-pressure rotary valve (29), an actuator (30), a valve plate (31), an electromagnetic valve group (32) and a controller (33), and is independently placed on the ground; the valve plate (31) is arranged on the fixed frame (28), the high-pressure rotary valve (29) is arranged on the valve plate (31), the actuator (30) is arranged on the high-pressure rotary valve (29), and the electromagnetic valve group (32) and the controller (33) are respectively arranged at the upper end of the fixed frame (28); the remote operation console is composed of a display, a video control console, overall control program software, pressure test program software, torque test program software, a computer, a cable and an electric appliance original piece.
2. The pressure testing device for the multi-station internal blowout prevention tool for the petroleum drilling according to claim 1, wherein the V-shaped clamp (13) is installed on the inner side of the frame type structural main frame (12), and the hydraulic jacking cylinder (14) is installed inside the frame type structural main frame (12).
3. The multi-station internal blowout preventer pressure testing device for petroleum drilling according to claim 1, wherein the cylinder rod of the hydraulic jacking cylinder (14) extends out to compress the internal blowout preventer and seal the internal blowout preventer through a male-end pressure testing sealing head (15) and a female-end pressure testing sealing head (16).
4. The pressure test device for the multi-station internal blowout prevention tool for the petroleum drilling according to claim 1, wherein the motor and the speed reducer (40) are installed on the lifting mechanical arm (20), and the motor is connected with the speed reducer (40) and a rotary switch of the magnetic lifting appliance (21).
5. The pressure testing device for the multi-station internal blowout prevention tool for the petroleum drilling as claimed in claim 1, wherein the lifting arm (24) is mounted on the telescopic arm (23), the rotating torque testing head (25) is mounted on the lifting arm (24), and the torque sensor is mounted on the rotating torque testing head (25).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920561766.5U CN210159982U (en) | 2019-04-24 | 2019-04-24 | Multi-station internal blowout prevention tool pressure testing device for petroleum drilling |
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| CN201920561766.5U CN210159982U (en) | 2019-04-24 | 2019-04-24 | Multi-station internal blowout prevention tool pressure testing device for petroleum drilling |
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| CN210159982U true CN210159982U (en) | 2020-03-20 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110328153A (en) * | 2019-04-24 | 2019-10-15 | 沈阳鑫恩石油机械有限公司 | Blowout control tool pressure testing device in a kind of oil drilling multistation |
| CN112611651A (en) * | 2020-12-08 | 2021-04-06 | 张银齐 | PCB (printed circuit board) bending resistance measuring device for LED production |
| CN113945310A (en) * | 2021-10-09 | 2022-01-18 | 歌尔股份有限公司 | Torsion test equipment and camera lens production line |
-
2019
- 2019-04-24 CN CN201920561766.5U patent/CN210159982U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110328153A (en) * | 2019-04-24 | 2019-10-15 | 沈阳鑫恩石油机械有限公司 | Blowout control tool pressure testing device in a kind of oil drilling multistation |
| CN110328153B (en) * | 2019-04-24 | 2024-01-26 | 沈阳鑫博立恩石油钻探设备制造有限公司 | Multi-station internal blowout prevention tool pressure testing device for petroleum drilling |
| CN112611651A (en) * | 2020-12-08 | 2021-04-06 | 张银齐 | PCB (printed circuit board) bending resistance measuring device for LED production |
| CN112611651B (en) * | 2020-12-08 | 2024-06-04 | 重庆新视通智能科技有限公司 | PCB board bending resistance measuring device for LED production |
| CN113945310A (en) * | 2021-10-09 | 2022-01-18 | 歌尔股份有限公司 | Torsion test equipment and camera lens production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210409 Address after: 110000 no.16-26 (102), Puwen Road, Shenbei New District, Shenyang City, Liaoning Province Patentee after: Shenyang xinbolien oil drilling equipment manufacturing Co.,Ltd. Address before: 110000 no.8-2, area C, Sunan Industrial Park, 66-1 Qingzhou street, Sujiatun District, Shenyang City, Liaoning Province Patentee before: Shenyang Xinen Petroleum Machinery Co.,Ltd. |
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| TR01 | Transfer of patent right |