CN210152242U - A bidirectional hydraulic self-servo support device for unilateral formwork - Google Patents
A bidirectional hydraulic self-servo support device for unilateral formwork Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于建筑模板施工用工具,具体涉及一种用于单边支模架体的双向液压自伺服支撑装置。The utility model belongs to a tool for building formwork construction, in particular to a bidirectional hydraulic self-servo supporting device used for a unilateral formwork support body.
背景技术Background technique
在地下室外墙施工时,由于支护桩与待施工外墙间肥槽的空间较小,且支护桩经常出现偏位现象,导致肥槽空间进一步收窄,留给地下室外墙外侧模板支设的操作空间极为有限。个别采用钻孔灌注桩+逆作法施工的工程,地下室外墙为竖向支撑结构,支护桩与外墙间空间较小,平均距离仅为400~800mm,加之桩基施工阶段支护桩存在偏位现象,导致现场支护桩与外墙间距离最小处仅150~200mm,采用传统的双侧支模,施工难度较大。During the construction of the basement exterior wall, the space between the supporting piles and the exterior wall to be constructed is small, and the supporting piles often appear out of position, resulting in further narrowing of the space for the fertilizer groove, which is reserved for the formwork support on the outside of the basement exterior wall. The operating space is extremely limited. In some projects using bored piles + reverse construction, the basement exterior wall is a vertical support structure, and the space between the support pile and the exterior wall is small, and the average distance is only 400~800mm. Due to the offset phenomenon, the minimum distance between the site support pile and the outer wall is only 150~200mm. The traditional double-sided formwork is used, which is difficult to construct.
基于上述现状,单边支模成为外墙施工较为理想和有效的施工工艺。目前单边支模架体多采用钢管扣件脚手架加斜撑杆件的形式,可外墙施工为流水式分段推进施工,架体的搭设及拆除需在较短时间内不断周转往复,不仅拖慢了工期,也增加了人工成本和材料损耗。且采用此架体须在地下室楼板中预留钢筋头,用于钢管底部的固定,进一步增加了架体搭设的工序。因此,可移动式型钢抛撑被用于地下室外墙及其它单边支模施工工艺,它能很好地解决架体周转问题,无需提前预留钢筋头,稳定性好,移动方便,可实现免拆、免搭的快速流水施工。Based on the above situation, unilateral formwork has become an ideal and effective construction technology for exterior wall construction. At present, the unilateral formwork frame body is mostly in the form of steel pipe fastener scaffolding and diagonal struts, and the construction of the outer wall can be carried out in stages. The construction period was slowed down, and labor costs and material losses were also increased. In addition, the use of this frame must reserve steel bars in the basement floor for fixing the bottom of the steel pipe, which further increases the process of erecting the frame. Therefore, the movable section steel throwing support is used for the basement exterior wall and other unilateral formwork construction processes. It can well solve the problem of frame turnover, without the need to reserve steel bars in advance, with good stability and easy movement. Quick-flow construction without dismantling and building.
可外墙高度、宽度大小不一,可移动式型钢抛撑须针对外墙高度、宽度量身定制,否则无法达到架体的安全性和稳定性要求,当某个工程的地下室出现多种不同高度的外墙时,可移动式型钢抛撑就要根据不同高度进行定做,以保证架体的稳定性满足要求,无法实现通用。The height and width of the outer wall can be different. The movable section steel prop must be customized according to the height and width of the outer wall, otherwise the safety and stability requirements of the frame body cannot be met. When the basement of a project has many different When the height of the outer wall is high, the movable section steel throwing support must be customized according to different heights to ensure that the stability of the frame body meets the requirements, and it cannot be universal.
发明内容SUMMARY OF THE INVENTION
发明目的:本实用新型目的在于针对现有技术的不足,提供一种用于单边支模架体的双向液压自伺服支撑装置,本实用新型适用于单边支模施工的支撑体系。Purpose of the invention: The purpose of this utility model is to provide a bidirectional hydraulic self-servo support device for a unilateral formwork frame body in view of the deficiencies of the prior art, and the utility model is suitable for a support system for unilateral formwork construction.
技术方案:本实用新型所述一种用于单边支模架体的双向液压自伺服支撑装置,所述单边支模架体包括模板主楞,包括支撑架体和安装于支撑架体底座的若干底座;所述支撑架体包括若干斜向伸缩件、若干横向伸缩件以及支撑杆;每个所述斜向伸缩件的顶端与模板主楞连接,所述斜向伸缩件的底端通过底座与横向伸缩件底端连接,所述横向伸缩件的顶端通过底座与支撑杆的底端连接,所述支撑杆的底端与斜向伸缩件的顶端连接;所述横向伸缩件的两端分别安装底座,所述底座位于操作面上,所述斜向伸缩件、横向伸缩件以及支撑杆形成以横向支撑件和支撑杆为直角边、斜向伸缩件为斜角边的三角定位结构,两两相邻的所述斜向伸缩件底端连接的底座通过连接杆连接一体。Technical scheme: the utility model is a bidirectional hydraulic self-servo supporting device for a unilateral formwork support body, the unilateral formwork support body includes a main ridge of the formwork, a support frame body and a base mounted on the support frame body several bases; the support frame body includes several oblique telescopic parts, several horizontal telescopic parts and support rods; the top end of each oblique telescopic part is connected to the main flute of the formwork, and the bottom end of the oblique telescopic part passes through The base is connected with the bottom end of the transverse telescopic piece, the top end of the transverse telescopic piece is connected with the bottom end of the support rod through the base, and the bottom end of the support rod is connected with the top end of the oblique telescopic piece; both ends of the transverse telescopic piece are connected Install the bases respectively, the bases are located on the operation surface, and the oblique telescopic pieces, the horizontal telescopic pieces and the support rods form a triangular positioning structure with the horizontal support piece and the support rod as the right-angled sides, and the oblique telescopic pieces as the beveled sides, The bases connected to the bottom ends of the two adjacent oblique telescopic elements are connected together by connecting rods.
优选地,所述模板主楞上沿其长度方向设置有若干固定端头,所述斜向伸缩件为斜向液压伸缩轴,所述横向伸缩件为横向液压伸缩轴;每个所述斜向液压伸缩轴的顶端均与固定端头铰接,所述斜向液压伸缩轴的底端通过底座与横向液压伸缩轴底端连接,所述横向液压伸缩轴顶端通过底座和支撑杆与斜向液压伸缩轴连接。Preferably, a plurality of fixed ends are arranged on the main flute of the formwork along its length direction, the oblique telescopic element is an oblique hydraulic telescopic shaft, and the lateral telescopic element is a transverse hydraulic telescopic shaft; The top end of the hydraulic telescopic shaft is hinged with the fixed end, the bottom end of the inclined hydraulic telescopic shaft is connected with the bottom end of the horizontal hydraulic telescopic shaft through the base, and the top of the horizontal hydraulic telescopic shaft is connected with the inclined hydraulic telescopic shaft through the base and the support rod. shaft connection.
优选地,所述横向液压伸缩轴垂直于模板主楞,所述支撑杆为型钢,所述斜向液压伸缩轴、横向液压伸缩轴以及支撑杆组成三角定位结构。Preferably, the transverse hydraulic telescopic shaft is perpendicular to the main flute of the formwork, the support rod is a section steel, and the oblique hydraulic telescopic shaft, the transverse hydraulic telescopic shaft and the support rod form a triangular positioning structure.
优选地,还包括液压千斤顶,所述斜向液压伸缩轴和横向液压伸缩轴均通过高压油管与液压千斤顶连接。Preferably, a hydraulic jack is also included, and both the oblique hydraulic telescopic shaft and the lateral hydraulic telescopic shaft are connected to the hydraulic jack through a high-pressure oil pipe.
优选地,同一伸缩方向的斜向液压伸缩轴和横向液压伸缩轴分别与同一个液压千斤顶连接。Preferably, the oblique hydraulic telescopic shaft and the transverse hydraulic telescopic shaft in the same telescopic direction are respectively connected with the same hydraulic jack.
优选地,所述斜向液压伸缩轴和横向液压伸缩轴的伸缩范围为0~800mm。Preferably, the telescopic range of the oblique hydraulic telescopic shaft and the lateral hydraulic telescopic shaft is 0-800 mm.
优选地,所述底座为轮式可移动底座,所述轮式可移动底座处于自锁状态时,所述支撑架体保持静止,所述轮式可移动底座处于解锁状态时,所述支撑架体进行移动。Preferably, the base is a wheeled movable base, when the wheeled movable base is in a self-locking state, the support frame body remains stationary, and when the wheeled movable base is in an unlocked state, the support frame body to move.
优选地,所述轮式可移动底座包括两组滚轮,每组滚轮均包括两滚轮,所述轮式可移动底座的底部设置有滚槽,当支撑架体保持静止时,将两组滚轮分别嵌入滚槽内,所述轮式可移动底座处于自锁状态;当支撑架体移动时,扳动两组滚轮脱离滚槽,所述轮式可移动底座处于解锁状态,进行移动支撑架体。Preferably, the wheeled movable base includes two sets of rollers, each set of rollers includes two rollers, and the bottom of the wheeled movable base is provided with rolling grooves. When the support frame remains stationary, the two sets of rollers are respectively Embedded in the rolling groove, the wheeled movable base is in a self-locking state; when the support frame moves, the two sets of rollers are pulled out of the rolling groove, and the wheeled movable base is in an unlocked state to move the support frame.
本实用新型的工作原理为:The working principle of the utility model is:
本实用新型斜向液压伸缩轴、横向液压伸缩轴和支撑杆的三角定位结构,保持一个结构整体,并通过斜向液压伸缩轴将支撑力施加于单边支模架体的模板其中一条主楞上,用于固定和回顶模板,并通过液压千斤顶控制斜向液压伸缩轴和横向液压伸缩轴的伸缩范围,当地下室外墙浇筑混凝土过程中,对于可能发生的荷载突变等情况,液压伸缩轴和横向液压伸缩轴可进行自动伸缩回顶,防止单边支模架体的失稳和倾覆;同时,同一伸缩方向的斜向液压伸缩轴和横向液压伸缩轴分别与同一个液压千斤顶连接,可以实现伸缩轴的同幅度的伸缩,避免了斜向液压伸缩轴和横向液压伸缩轴的伸缩长度不一致的情况。The triangular positioning structure of the inclined hydraulic telescopic shaft, the horizontal hydraulic telescopic shaft and the support rod of the utility model maintains a structural integrity, and the support force is applied to one of the main flutes of the template of the unilateral formwork frame body through the inclined hydraulic telescopic shaft It is used to fix and return the formwork, and control the telescopic range of the oblique hydraulic telescopic shaft and the horizontal hydraulic telescopic shaft through hydraulic jacks. During the concrete pouring process of the basement exterior wall, for the possible sudden load changes, the hydraulic telescopic shaft And the horizontal hydraulic telescopic shaft can be automatically retracted to the top to prevent the instability and overturning of the unilateral formwork body; The expansion and contraction of the telescopic shaft at the same amplitude is realized, and the situation that the telescopic lengths of the oblique hydraulic telescopic shaft and the horizontal hydraulic telescopic shaft are inconsistent is avoided.
有益效果:(1)本实用新型斜向液压伸缩轴、横向液压伸缩轴和支撑杆的三角定位结构,保持一个结构整体,并通过斜向液压伸缩轴将支撑力施加于单边支模架体的模板其中一条主楞上,用于固定和回顶模板,并通过液压千斤顶控制斜向液压伸缩轴和横向液压伸缩轴的伸缩范围,当地下室外墙浇筑混凝土过程中,对于可能发生的荷载突变等情况,液压伸缩轴和横向液压伸缩轴可进行自动伸缩回顶,防止单边支模架体的失稳和倾覆;Beneficial effects: (1) The triangular positioning structure of the inclined hydraulic telescopic shaft, the horizontal hydraulic telescopic shaft and the support rod of the present utility model maintains a structural integrity, and the supporting force is applied to the unilateral formwork body through the inclined hydraulic telescopic shaft On one of the main flutes of the formwork, it is used to fix and return the formwork, and control the telescopic range of the oblique hydraulic telescopic shaft and the horizontal hydraulic telescopic shaft through hydraulic jacks. In other cases, the hydraulic telescopic shaft and the horizontal hydraulic telescopic shaft can be automatically retracted and returned to the top to prevent the instability and overturning of the unilateral formwork body;
(2)本实用新型中同一伸缩方向的斜向液压伸缩轴和横向液压伸缩轴分别与同一个液压千斤顶连接,可以实现伸缩轴的同幅度的伸缩,避免了斜向液压伸缩轴和横向液压伸缩轴的伸缩长度不一致的情况,从而进一步确保了单边支模架体的整体稳固性,使其具有操作简便、施工快速等优点;(2) In this utility model, the oblique hydraulic expansion shaft and the horizontal hydraulic expansion shaft in the same telescopic direction are respectively connected with the same hydraulic jack, which can realize the expansion and contraction of the expansion shaft at the same amplitude, avoiding the oblique hydraulic expansion shaft and the horizontal hydraulic expansion and contraction. The telescopic length of the shaft is inconsistent, which further ensures the overall stability of the unilateral formwork body, making it easy to operate and fast to construct;
(3)本实用新型支撑架体底部安装的底座为轮式可移动底座,轮式可移动底座能够实现支撑架体的两种状态的转换;当支撑架体保持静止时,将两组滚轮分别嵌入滚槽内,所述轮式可移动底座处于自锁状态;当支撑架体移动时,扳动两组滚轮脱离滚槽,所述轮式可移动底座处于解锁状态,进行移动支撑架体;支撑架体的两种状态的转换操作简便,可实现地下室外墙的快速流水施工。(3) The base installed at the bottom of the support frame body of the present utility model is a wheel-type movable base, and the wheel-type movable base can realize the conversion of the two states of the support frame body; Embedded in the rolling groove, the wheeled movable base is in a self-locking state; when the support frame moves, the two sets of rollers are pulled out of the rolling groove, and the wheeled movable base is in an unlocked state to move the support frame; The conversion between the two states of the support frame is easy to operate, and can realize the rapid flow construction of the exterior wall of the basement.
附图说明Description of drawings
图1为本实用新型所述支撑装置的结构示意图。FIG. 1 is a schematic structural diagram of the supporting device according to the present invention.
其中,1-地下室外墙;2-模板主楞;3-固定端头;4-斜向液压伸缩轴;5-横向液压伸缩轴;6-液压千斤顶;7-高压油管;8-支撑杆;9-底座。Among them, 1- basement exterior wall; 2- formwork main flute; 3- fixed end; 4- oblique hydraulic telescopic shaft; 5- horizontal hydraulic telescopic shaft; 6- hydraulic jack; 7- high pressure oil pipe; 8- support rod; 9- Pedestal.
具体实施方式Detailed ways
下面通过附图对本实用新型技术方案进行详细说明,但是本实用新型的保护范围不局限于所述实施例。The technical solutions of the present invention will be described in detail below with reference to the accompanying drawings, but the protection scope of the present invention is not limited to the embodiments.
实施例:一种用于单边支模架体的双向液压自伺服支撑装置,所述单边支模架体设置于地下室外墙1,其包括模板主楞2,本装置包括支撑架体和安装于支撑架体底座9的若干底座9;所述支撑架体包括若干斜向伸缩件、若干横向伸缩件以及支撑杆8;每个所述斜向伸缩件的顶端与模板主楞2连接,所述斜向伸缩件的底端通过底座9与横向伸缩件底端连接,所述横向伸缩件的顶端通过底座9与支撑杆8的底端连接,所述支撑杆8的底端与斜向伸缩件的顶端连接;所述横向伸缩件的两端分别安装底座9,所述底座9位于操作面上,所述斜向伸缩件、横向伸缩件以及支撑杆8形成以横向支撑件和支撑杆8为直角边、斜向伸缩件为斜角边的三角定位结构,两两相邻的所述斜向伸缩件底端连接的底座9通过连接杆连接一体。Embodiment: a bidirectional hydraulic self-servo support device for a unilateral formwork support body, the unilateral formwork support body is arranged on the basement outer wall 1, which includes a formwork
所述模板主楞2上沿其长度方向设置有若干固定端头3,所述斜向伸缩件为斜向液压伸缩轴4,所述横向伸缩件为横向液压伸缩轴5;每个所述斜向液压伸缩轴4的顶端均与固定端头3铰接,所述斜向液压伸缩轴4的底端通过底座9与横向液压伸缩轴5底端连接,所述横向液压伸缩轴5顶端通过底座9和支撑杆8与斜向液压伸缩轴4连接;所述横向液压伸缩轴5垂直于模板主楞2,所述支撑杆8为型钢,所述斜向液压伸缩轴4、横向液压伸缩轴5以及支撑杆8组成三角定位结构;还包括液压千斤顶6,所述斜向液压伸缩轴4和横向液压伸缩轴5均通过高压油管7与液压千斤顶6连接,同一伸缩方向的斜向液压伸缩轴4和横向液压伸缩轴5分别与同一个液压千斤顶6连接;所述斜向液压伸缩轴4和横向液压伸缩轴5的伸缩范围为0~800mm。The
所述底座9为轮式可移动底座9,所述轮式可移动底座9处于自锁状态时,所述支撑架体保持静止,所述轮式可移动底座9处于解锁状态时,所述支撑架体进行移动;所述轮式可移动底座9包括两组滚轮,每组滚轮均包括两滚轮,所述轮式可移动底座9的底部设置有滚槽,当支撑架体保持静止时,将两组滚轮分别嵌入滚槽内,所述轮式可移动底座9处于自锁状态;当支撑架体移动时,扳动两组滚轮脱离滚槽,所述轮式可移动底座9处于解锁状态,进行移动支撑架体。The
本实用新型的工作原理为:The working principle of the utility model is:
本实用新型斜向液压伸缩轴、横向液压伸缩轴和支撑杆的三角定位结构,保持一个结构整体,并通过斜向液压伸缩轴将支撑力施加于单边支模架体的模板其中一条主楞上,用于固定和回顶模板,并通过液压千斤顶控制斜向液压伸缩轴和横向液压伸缩轴的伸缩范围,当地下室外墙浇筑混凝土过程中,对于可能发生的荷载突变等情况,液压伸缩轴和横向液压伸缩轴可进行自动伸缩回顶,其伸缩范围为0~800mm,伸缩方试采用液压千斤顶,这样的结构设计有效地防止单边支模架体的失稳和倾覆;同时,同一伸缩方向的斜向液压伸缩轴和横向液压伸缩轴分别与同一个液压千斤顶连接,可以实现伸缩轴的同幅度的伸缩,避免了斜向液压伸缩轴和横向液压伸缩轴的伸缩长度不一致的情况;本实用新型支撑架体底部安装的底座为轮式可移动底座9,轮式可移动底座9能够实现支撑架体的两种状态的转换;当支撑架体保持静止时,将两组滚轮分别嵌入滚槽内,所述轮式可移动底座处于自锁状态;当支撑架体移动时,扳动两组滚轮脱离滚槽,所述轮式可移动底座处于解锁状态,进行移动支撑架体;支撑架体的两种状态的转换操作简便,可实现地下室外墙的快速流水施工。The triangular positioning structure of the inclined hydraulic telescopic shaft, the horizontal hydraulic telescopic shaft and the support rod of the utility model maintains a structural integrity, and the support force is applied to one of the main flutes of the template of the unilateral formwork frame body through the inclined hydraulic telescopic shaft It is used to fix and return the formwork, and control the telescopic range of the oblique hydraulic telescopic shaft and the horizontal hydraulic telescopic shaft through hydraulic jacks. During the concrete pouring process of the basement exterior wall, for the possible sudden load changes, the hydraulic telescopic shaft And the horizontal hydraulic telescopic shaft can be automatically telescopic back to the top, and its telescopic range is 0~800mm. The telescopic test adopts hydraulic jack. This structural design can effectively prevent the instability and overturning of the unilateral formwork body; at the same time, the same telescopic The oblique hydraulic telescopic shaft and the horizontal hydraulic telescopic shaft in the direction are respectively connected with the same hydraulic jack, which can realize the expansion and contraction of the telescopic shaft at the same amplitude, avoiding the inconsistent telescopic length of the oblique hydraulic telescopic shaft and the horizontal hydraulic telescopic shaft; The base installed at the bottom of the supporting frame body of the utility model is a wheeled
本实用新型结合可移动是型钢抛撑使用,采用液压式动力伸缩的方法,实现了斜向伸缩件和横向伸缩件的自伺服支撑系统,本装置在一定范围内可以任意伸缩,当地下室外墙荷载增加时,实现液压自动伺服回顶的功能,可大大提高单边支模架体的抗倾覆能力和整体稳定性,防止单边支模架体出现失稳、倾覆等现象;同时,通过在同一伸缩方向连接同一液压千斤顶,实现了斜向伸缩件和横向伸缩件在一个方向的整体伸缩,避免了其伸缩长度不一致带来的缺陷,从而进一步确保了单边支模架体的整体稳固性,本装置具有操作简便、施工快速等优点。The utility model is used in combination with the movable section steel throwing support, and adopts the method of hydraulic power expansion and contraction to realize the self-servo support system of the oblique expansion piece and the transverse expansion piece. The device can be arbitrarily expanded within a certain range. When the load increases, the function of hydraulic automatic servo return to the top can be realized, which can greatly improve the anti-overturning ability and overall stability of the unilateral formwork body, and prevent the unilateral formwork body from instability and overturning. The same hydraulic jack is connected in the same telescopic direction, which realizes the overall expansion and contraction of the oblique telescopic part and the horizontal telescopic part in one direction, avoids the defects caused by the inconsistent telescopic lengths, and further ensures the overall stability of the unilateral formwork body. , The device has the advantages of simple operation and rapid construction.
本实用新型在南京NO.2014G45地块项目应用实施后,明显缩短了地下室外墙的施工速度,且节省了原方案采用钢管扣件式架体所带来的人工成本和材料损耗,单边支模架体安全性好、稳定性高,施工期间未发生人员伤亡和单边支模架体倒塌事故,地下室外墙成型质量较好,施工效果得到业主、监理和设计单位的肯定和认可,具有较好的经济效益和社会效益。After the utility model is applied and implemented in the Nanjing NO.2014G45 plot project, the construction speed of the basement exterior wall is obviously shortened, and the labor cost and material loss caused by the steel pipe fastener type frame body in the original scheme are saved, and the unilateral support The formwork body has good safety and high stability. No casualties and unilateral formwork body collapse accidents occurred during the construction period. The exterior wall of the basement is of good forming quality. The construction effect has been affirmed and recognized by the owner, supervisor and design unit. Better economic and social benefits.
如上所述,尽管参照特定的优选实施例已经表示和表述了本实用新型,但其不得解释为对本实用新型自身的限制。在不脱离所附权利要求定义的本实用新型的精神和范围前提下,可对其在形式上和细节上作出各种变化。As mentioned above, although the present invention has been shown and described with reference to specific preferred embodiments, this should not be construed as limiting the invention itself. Various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the appended claims.
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