CN210150469U - Winding device for cable - Google Patents
Winding device for cable Download PDFInfo
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- CN210150469U CN210150469U CN201920794605.0U CN201920794605U CN210150469U CN 210150469 U CN210150469 U CN 210150469U CN 201920794605 U CN201920794605 U CN 201920794605U CN 210150469 U CN210150469 U CN 210150469U
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Abstract
Description
技术领域technical field
本实用新型涉及一种电缆加工领域,具体涉及一种用于电缆的收卷装置。The utility model relates to the field of cable processing, in particular to a winding device for cables.
背景技术Background technique
电缆生产加工工艺流程为将多根导电线单丝绞合成导电芯,经挤塑机在导电芯外包裹实心型绝缘层,之后做耐压试验,再经绞合机绞合使其截面呈圆型变成电缆,在电缆外加钢铠增强电缆结构强度,之后包裹保护层防腐蚀,在检验合格后收卷包装,之后出厂。The cable production and processing process is to twist multiple conductive wires into a conductive core, wrap a solid insulating layer around the conductive core by an extruder, and then do a withstand voltage test, and then twist it by a stranding machine to make the cross-section round. The type becomes a cable, and the steel armor is added to the cable to enhance the structural strength of the cable, and then the protective layer is wrapped to prevent corrosion.
现有技术中,电缆自动收卷,但由于电缆生产设备位置固定,在收卷过程中电缆不能够沿着电缆盘的轴线方向上移动,容易造成压线现象,不利于电缆的后续加工或包装。In the prior art, the cable is automatically wound up, but since the position of the cable production equipment is fixed, the cable cannot move along the axis direction of the cable reel during the winding process, which is easy to cause wire crimping, which is not conducive to subsequent processing or packaging of the cable. .
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的在于提供一种用于电缆的收卷装置,电缆能够被均匀收卷。Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a winding device for cables, which can be uniformly wound.
为实现上述目的,本实用新型提供了如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种用于电缆的收卷装置,包括机架、安装于机架且用于收卷电缆的收卷机构,收卷机构包括安装于机架的转盘、安装于转盘的至少两个收卷辊、安装于机架且用于驱动转盘转动的驱动组件,还包括安装于机架且用于引导电缆沿收卷辊长度方向做往复运动的引导机构,引导机构包括沿收卷辊长度方向滑动连接于机架的滑动块、安装于滑动块且用于引导电缆的引导组件、安装于机架且用于驱动滑动块移动的动力组件,相邻两个收卷辊之间的距离可调。A winding device for cables, comprising a frame, a winding mechanism installed on the frame and used for winding cables, the winding mechanism comprising a turntable installed on the frame, and at least two winding rollers installed on the turntable , A drive assembly installed on the frame and used to drive the turntable to rotate, and a guide mechanism installed on the frame and used to guide the cable to reciprocate along the length of the take-up roller. The guide mechanism includes a sliding connection along the length of the take-up roller. The sliding block on the frame, the guiding component installed on the sliding block and used to guide the cable, and the power component installed on the frame and used to drive the sliding block to move, the distance between two adjacent winding rollers is adjustable.
通过采用上述技术方案,收卷时,驱动组件驱动转盘转动,安装于转盘的收卷辊随转盘转动。如此,一端搭接在收卷辊的电缆被收卷辊收卷。动力组件驱动滑动块沿收卷辊长度方向运动,安装于滑动块的引导组件带动电缆做沿收卷辊长度方向的往复运动。如此,电缆能够均匀缠绕在收卷辊上。By adopting the above technical solution, during winding, the drive assembly drives the turntable to rotate, and the winding roller installed on the turntable rotates with the turntable. In this way, the cable whose one end overlaps the winding roller is wound by the winding roller. The power component drives the sliding block to move along the length of the winding roller, and the guide component installed on the sliding block drives the cable to reciprocate along the length of the winding roller. In this way, the cable can be wound evenly on the take-up roller.
由于不同粗细的电缆所要收卷的半径不一样,所以将相邻的两个收卷辊之间的距离设置为可调,则能够收卷不同规格的电缆。Since cables with different thicknesses have different radii to be wound, the distance between two adjacent winding rollers can be set to be adjustable, so that cables of different specifications can be wound.
本实用新型的进一步设置为:引导组件包括两个基座、分别安装于两个基座的两个呈上下对称设置的引导辊,引导辊轴向固定且周向转动连接于基座,引导辊上开有用于抵接于电缆的环槽。The utility model is further arranged as follows: the guide assembly includes two bases, two guide rollers installed on the two bases and arranged symmetrically up and down, the guide rollers are axially fixed and connected to the bases in a circumferential direction, and the guide rollers are connected to the bases. A ring groove for abutting against the cable is opened on the top.
通过采用上述技术方案,电缆被限制只能从上下两个引导辊中间通过,并从引导辊上的环槽穿过。如此,电缆在引导辊长度方向的位置确定,电缆在收卷辊上的位置确定。By adopting the above technical solution, the cables are restricted to pass between the upper and lower guide rollers and pass through the ring grooves on the guide rollers. In this way, the position of the cable in the length direction of the guide roller is determined, and the position of the cable on the take-up roller is determined.
本实用新型的进一步设置为:动力组件包括转动安装于机架且沿收卷辊长度方向设置的引导柱、安装于机架且用于驱动引导柱转动的动力件,引导柱侧壁上开有曲线凹槽,曲线凹槽包括相互连通的正向波纹槽和反向波纹槽,滑动块上固定有在曲线凹槽上滑动的滑动凸起。The utility model is further arranged as follows: the power component includes a guide column rotatably installed on the frame and arranged along the length direction of the take-up roller, a power piece installed on the frame and used to drive the guide column to rotate, and the side wall of the guide column is provided with The curved groove includes a forward corrugated groove and a reverse corrugated groove communicated with each other, and a sliding protrusion sliding on the curved groove is fixed on the sliding block.
通过采用上述技术方案,由于滑动凸起能够在曲线凹槽中滑动,曲线凹槽包括正向波纹槽和反向波纹槽。在动力件驱动引导柱转动,曲线凹槽转动过程中,由于滑动块只做直线方向的运动,所以与滑动块固定的滑动凸起沿曲线凹槽做竖直方向的往复运动。By adopting the above technical solution, since the sliding protrusion can slide in the curved groove, the curved groove includes a forward corrugated groove and a reverse corrugated groove. During the rotation of the guide column driven by the power element and the rotation of the curved groove, since the sliding block only moves in a linear direction, the sliding protrusion fixed with the sliding block reciprocates in the vertical direction along the curved groove.
本实用新型的进一步设置为:机架上固定有穿出于滑动块的引导杆,滑动块沿收卷辊长度方向滑动连接于引导杆。The utility model is further provided as follows: a guide rod passing through the sliding block is fixed on the frame, and the sliding block is slidably connected to the guide rod along the length direction of the winding roller.
通过采用上述技术方案,由于滑动块在引导杆上沿收卷辊长度方向滑动,所以,滑动块沿直线运动而不会发生转动。By adopting the above technical solution, since the sliding block slides on the guide rod along the length direction of the take-up roller, the sliding block moves in a straight line without rotating.
本实用新型的进一步设置为:收卷辊沿转盘径向滑动连接于转盘,转盘上安装有沿转盘径向穿设于转盘的螺杆,螺杆上安装有用于驱动螺杆转动的施力件,螺杆穿出收卷辊且螺纹连接于收卷辊,螺杆轴向固定且周向转动连接于转盘,螺杆的数量与收卷辊的数量一致。The utility model is further set up as follows: the winding roller is slidably connected to the turntable along the radial direction of the turntable, the turntable is provided with a screw that penetrates through the turntable along the radial direction of the turntable, and a force-applying member for driving the screw to rotate is installed on the screw, and the screw is threaded through the turntable. The take-up roller is threaded and connected to the take-up roller, the screw rod is axially fixed and connected to the turntable in the circumferential direction, and the number of the screw rod is consistent with the number of the take-up roller.
通过采用上述技术方案,施力件使得螺杆转动,与螺杆螺纹连接的收卷辊沿转盘径向移动,如此,通过改变收卷辊距离转盘轴线的距离来改变电缆被收卷的半径。By adopting the above technical solution, the force-applying member makes the screw rotate, and the winding roller connected with the screw thread moves along the radial direction of the turntable. In this way, the radius of the cable to be wound can be changed by changing the distance between the winding roller and the axis of the turntable.
本实用新型的进一步设置为:收卷辊包括绕线柱、安装于绕线柱远离机架的一端的挡板,挡板可拆卸连接于绕线柱。The utility model is further provided as follows: the winding roller comprises a winding column, a baffle plate installed at one end of the winding column away from the frame, and the baffle plate is detachably connected to the winding column.
通过采用上述技术方案,电缆缠绕于绕线柱上,电缆在绕线柱的活动范围被限制在两个挡板之间。所以,电缆在缠绕过程中,不会从绕线柱上离开。当电缆绕线柱上满载时,将上端的挡板从绕线柱上拆卸下来,从而取下电缆。By adopting the above technical solution, the cable is wound on the winding column, and the movement range of the cable on the winding column is limited between the two baffles. Therefore, the cable will not leave the spool during the winding process. When the cable spool is fully loaded, remove the upper baffle from the spool to remove the cable.
本实用新型的进一步设置为:绕线柱上开有若干锁定孔,若干锁定孔均布于绕线柱的长度方向,挡板上安装有用于将挡板和绕线柱锁定的锁定件,锁定件包括沿绕线柱厚度方向穿设于挡板的安装座、沿绕线柱厚度方向穿出于安装座的锁定杆、固定于锁定杆穿出安装座一端的转动块、固定于锁定杆且用于使锁定杆远离转动块一端伸进锁定孔的复位件,安装座靠近转动块一端的侧壁开有嵌入槽,转动块上固定有与嵌入槽配合的转动凸起,安装座螺纹连接于挡板。The utility model is further provided as follows: the winding column is provided with a plurality of locking holes, the plurality of locking holes are evenly distributed in the length direction of the winding column, and the baffle is installed with a locking piece for locking the baffle and the winding column, and the locking The component includes a mounting seat that penetrates through the baffle along the thickness direction of the winding column, a locking rod that penetrates the mounting seat along the thickness direction of the winding column, a rotating block that is fixed to one end of the locking rod that passes through the mounting seat, and is fixed to the locking rod and A reset piece used to make the end of the locking rod far away from the rotating block to extend into the locking hole, the side wall of the mounting seat close to one end of the rotating block is provided with an embedded groove, the rotating block is fixed with a rotating protrusion matched with the embedded groove, and the mounting seat is threadedly connected to the bezel.
通过采用上述技术方案,安装座螺纹连接到挡板上。要锁定挡板和绕线柱时,操作人员转动转动块使得转动凸起与嵌入槽对应。再将转动凸起推进到嵌入槽中,此时,固定于转动块的锁定杆朝向锁定孔内运动,使得锁定杆一端穿设安装座并伸进锁定孔中。在撤掉外力后,锁定杆在复位件的作用下,保持伸进锁定孔状态。By adopting the above technical solution, the mounting seat is threadedly connected to the baffle plate. To lock the shutter and the winding post, the operator turns the turning block so that the turning protrusion corresponds to the insertion groove. Then push the rotating protrusion into the embedding groove, at this time, the locking rod fixed on the rotating block moves toward the locking hole, so that one end of the locking rod passes through the mounting seat and extends into the locking hole. After the external force is removed, the locking rod remains in the state of extending into the locking hole under the action of the reset piece.
要将挡板和绕线柱解锁时,将转动块向远离锁定孔方向拔出,再转动转动块,使得转动凸起与嵌入槽错位,转动凸起与安装座端面抵接。此时,锁定杆随转动块做远离锁定孔运动,使得锁定杆退出锁定孔。由于复位件使得锁定杆不脱离安装座,所以在操作人员释放转动块后,转动块不会脱离安装座,即不会脱离挡板。To unlock the baffle and the winding post, pull out the rotating block away from the locking hole, and then rotate the rotating block so that the rotating protrusion is misaligned with the embedding groove, and the rotating protrusion is in contact with the end face of the mounting seat. At this time, the locking lever moves away from the locking hole with the rotating block, so that the locking lever exits the locking hole. Since the reset part keeps the locking rod from being separated from the mounting seat, after the operator releases the rotating block, the rotating block will not be separated from the mounting seat, that is, the baffle plate will not be separated.
本实用新型的进一步设置为:复位件为套设于锁定杆的呈被拉伸状态的复位弹簧,复位件两端分别固定于安装座内壁和锁定杆。The utility model is further provided as follows: the reset piece is a stretched reset spring sleeved on the locking rod, and the two ends of the reset piece are respectively fixed on the inner wall of the mounting seat and the locking rod.
通过采用上述技术方案,当锁定杆做远离锁定孔运动后,复位件被拉伸。如此,复位件给与之固定在一起的锁定杆朝向锁定孔的力。在操作人员释放转动块后,锁定杆受到复位件的力而不会脱离安装座。当锁定杆伸入锁定孔时,复位件仍被拉伸,使得锁定杆保持伸入锁定孔状态。By adopting the above technical solution, when the locking rod moves away from the locking hole, the reset member is stretched. In this way, the reset member imparts a force towards the locking hole on the locking lever fixed therewith. After the operator releases the swivel block, the locking lever is forced by the reset and does not disengage from the mount. When the locking rod extends into the locking hole, the reset piece is still stretched, so that the locking rod remains in the state of extending into the locking hole.
综上所述,本实用新型具有以下优点:To sum up, the utility model has the following advantages:
1、电缆能够均匀缠绕在收卷辊上;1. The cable can be evenly wound on the winding roller;
2、相邻的两个收卷辊之间的距离设置为可调,则能够收卷不同规格的电缆;2. The distance between two adjacent winding rollers is set to be adjustable, so that cables of different specifications can be wound;
3、挡板在绕线辊的位置能够根据要求调整。3. The position of the baffle on the winding roller can be adjusted according to the requirements.
附图说明Description of drawings
图1为本实用新型的立体示意图;Fig. 1 is the three-dimensional schematic diagram of the utility model;
图2为本实用新型的引导机构的侧视图及引导组件处的部分剖视图;2 is a side view of the guide mechanism of the present invention and a partial cross-sectional view of the guide assembly;
图3为本实用新型的绕线柱和挡板锁定时,锁定件处的剖视图;3 is a cross-sectional view of the locking member when the winding column and the baffle of the present invention are locked;
图4为本实用新型的绕线柱和挡板解锁时,锁定件处的剖视图;4 is a cross-sectional view of the locking member when the winding column and the baffle plate of the present invention are unlocked;
图5为本实用新型的转盘处的剖视图。5 is a cross-sectional view of the turntable of the present invention.
附图标记:1、机架;2、收卷机构;21、转盘;22、收卷辊;221、绕线柱;222、挡板;223、锁定孔;23、驱动组件;3、引导机构;31、滑动块;311、滑动凸起;32、引导组件;321、基座;322、引导辊;323、环槽;324、腰型孔;325、螺栓;326、螺母;33、动力组件;331、引导柱;332、动力件;333、曲线凹槽;34、引导杆;4、锁定件;41、安装座;411、嵌入槽;42、锁定杆;43、转动块;431、转动凸起;44、复位件;5、螺杆;6、施力件。Reference numerals: 1, frame; 2, winding mechanism; 21, turntable; 22, winding roller; 221, winding column; 222, baffle; 223, locking hole; 23, driving assembly; 3,
具体实施方式Detailed ways
参照附图对本实用新型做进一步说明。The utility model will be further described with reference to the accompanying drawings.
如图1所示,一种用于电缆的收卷装置,包括机架1、安装于机架1且用于收卷电缆的收卷机构2,安装于机架1且用于引导电缆做往复运动的引导机构3。收卷机构2将电缆呈盘状收卷,引导机构3使得电缆被均匀卷绕。As shown in FIG. 1, a winding device for cables includes a frame 1, a
结合图1和图2所示,机架1包括用于安装引导机构3的安装架11、用于安装收卷机构2的机架台12。安装架12通过螺栓325与机架台12连接在一起。引导机构3包括滑动块31、安装于滑动块31且用于引导电缆的引导组件32、安装于安装架11且用于驱动滑动块31移动的动力组件33。安装架11上固定有穿出于滑动块31的引导杆34,滑动块31沿收卷辊22长度方向滑动连接于引导杆34。如此,滑动块31沿收卷辊22长度方向滑动连接于安装架11。As shown in FIG. 1 and FIG. 2 , the rack 1 includes a mounting
引导组件32包括两个基座321、分别安装于两个基座321的两个呈上下对称设置的引导辊322,引导辊322轴向固定且周向转动连接于基座321,引导辊322上开有用于抵接于电缆的环槽323。滑动块31上开有腰型孔324,其中一个基座321通过螺栓325和螺母326连接于滑动块31上。另一个基座321和滑动块31固定在一起。要改变两个基座321之间的距离时,拧松螺母326,使得其中一个基座321可以在滑动块31上移动。螺栓325在腰型孔324上滑动。当基座321移动到适宜位置时,拧紧螺母326,锁定该基座321和滑动块31之间的相对位置。如此,两个基座321之间的距离可调。The
动力组件33包括安装于安装架11且沿收卷辊22长度方向设置的引导柱331、安装于安装架11且用于驱动引导柱331转动的动力件332。引导柱331通过与之同轴连接的转轴轴向固定且周向转动连接于安装架11。动力件332为与外接电源电连接的电机,动力件332包括与转轴连接的电机轴。引导柱331侧壁上开有曲线凹槽333,曲线凹槽333包括相互连通的正向波纹槽和反向波纹槽,滑动块31上固定有在曲线凹槽333上滑动的滑动凸起311。当要更换引导柱331时,将整个安装架11从安装台12上拆卸下来即可。The
在动力件332驱动引导柱331转动,曲线凹槽333转动过程中,由于滑动块31在引导杆34上滑动,不会转动。滑动凸起311在曲线凹槽333上滑动,所以与滑动凸起311固定的滑动块31做沿收卷辊22长度方向的往复运动。电缆被限制只能从上下两个引导辊322中间通过,并从引导辊322上的环槽323穿过。如此,电缆在引导辊322长度方向的位置确定。电缆随滑动块31做沿收卷辊22长度方向的往复运动。When the
如图1所示,收卷机构2包括安装于机架台12的转盘21、安装于转盘21的至少两个收卷辊22、安装于机架台12且用于驱动转盘21转动的驱动组件23。驱动组件23包括与外接电源电连接的电机,与电机的电机轴连接的减速器,减速器输出端与转盘21连接在一起。收卷时,驱动组件23驱动转盘21转动,安装于转盘21的收卷辊22随转盘21转动。如此,一端搭接在收卷辊22的电缆被收卷辊22收卷。As shown in FIG. 1 , the winding
收卷辊22包括绕线柱221、安装于绕线柱221远离机架台12一端的挡板222。绕线柱221上开有若干锁定孔223,若干锁定孔223均布于绕线柱221的长度方向。挡板222上安装有用于将挡板222和绕线柱221锁定的锁定件4。The winding roller 22 includes a winding
结合图3和图4所示,锁定件4包括沿绕线柱221厚度方向穿设于挡板222的安装座41、沿绕线柱221厚度方向穿出于安装座41的锁定杆42、固定于锁定杆42穿出安装座41一端的转动块43、固定于锁定杆42且用于使锁定杆42远离转动块43一端伸进锁定孔223的复位件44,安装座41靠近转动块43一端的侧壁开有嵌入槽411,转动块43上固定有与嵌入槽411配合的转动凸起431,安装座41螺纹连接于挡板222。复位件44为套设于锁定杆42的呈被拉伸状态的复位弹簧,复位件44两端分别固定于安装座41内壁和锁定杆42。3 and 4 , the locking
当要改变电缆缠绕的高度时,更换对应高度的引导柱331。将挡板222与不同位置的锁定孔223配合即可。要锁定挡板222和绕线柱221时,操作人员转动转动块43使得转动凸起431与嵌入槽411对应。再将转动凸起431推进到嵌入槽411中,此时,固定于转动块43的锁定杆42朝向锁定孔223内运动,使得锁定杆42一端穿设安装座41并伸进锁定孔223中。在撤掉外力后,锁定杆42在复位件44的作用下,保持伸进锁定孔223状态;When the height of the cable winding is to be changed, the guide posts 331 corresponding to the height are replaced. The
要将挡板222和绕线柱221解锁时,将转动块43向远离锁定孔223方向拔出,再转动转动块43,使得转动凸起431与嵌入槽411错位,转动凸起431与安装座41端面抵接。此时,锁定杆42随转动块43做远离锁定孔223运动,使得锁定杆42退出锁定孔223。由于复位件44使得锁定杆42不脱离安装座41,所以在操作人员释放转动块43后,转动块43不会脱离安装座41,即不会脱离挡板222。To unlock the
结合图1和图5所示,收卷辊22沿转盘21径向滑动连接于转盘21,转盘21上安装有沿转盘21径向穿设于转盘21的螺杆5,螺杆5上安装有用于驱动螺杆5转动的施力件6。施力件6为固定于螺杆5一端的施力块。螺杆5穿出收卷辊22且螺纹连接于收卷辊22,螺杆5轴向固定且周向转动连接于转盘21,螺杆5的数量与收卷辊22的数量一致。1 and 5 , the winding roller 22 is slidably connected to the
当要改变收卷半径时,施力件6使得螺杆5转动,与螺杆5螺纹连接的收卷辊22沿转盘21径向移动,如此,通过改变收卷辊22距离转盘21轴线的距离来改变电缆被收卷的半径。When the winding radius is to be changed, the
以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions that belong to the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
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| CN2019207350926 | 2019-05-21 | ||
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112845975A (en) * | 2020-12-18 | 2021-05-28 | 无锡市晶飞电子有限公司 | Coil forming device and forming method thereof |
| CN112908687A (en) * | 2021-01-25 | 2021-06-04 | 曹路明 | Transformer coil auxiliary integration device |
| CN113472159A (en) * | 2021-07-15 | 2021-10-01 | 河北中磁科技有限公司 | Copper wire winding machine for assembling large-scale motor |
| CN116718247A (en) * | 2023-08-11 | 2023-09-08 | 牧铭智能制造(山东)有限公司 | Hydrogeological exploration ground water level detection device |
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2019
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112845975A (en) * | 2020-12-18 | 2021-05-28 | 无锡市晶飞电子有限公司 | Coil forming device and forming method thereof |
| CN112908687A (en) * | 2021-01-25 | 2021-06-04 | 曹路明 | Transformer coil auxiliary integration device |
| CN113472159A (en) * | 2021-07-15 | 2021-10-01 | 河北中磁科技有限公司 | Copper wire winding machine for assembling large-scale motor |
| CN116718247A (en) * | 2023-08-11 | 2023-09-08 | 牧铭智能制造(山东)有限公司 | Hydrogeological exploration ground water level detection device |
| CN116718247B (en) * | 2023-08-11 | 2023-11-17 | 中交一公局集团有限公司 | Hydrogeological exploration ground water level detection device |
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