CN210148629U - A kind of injection molding die for processing bicycle bell seat - Google Patents
A kind of injection molding die for processing bicycle bell seat Download PDFInfo
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Abstract
本实用新型公开了一种自行车铃铛座加工用注射成型模具,所述铃铛座包括相互配合的弧形第一卡接部和弧形第二卡接部;所述模具包括上模组件与下模组件,所述上模芯与下模芯相配合后形成的用于容纳第一卡接部、第二卡接部的两个弧形空腔分别与第一卡接部、第二卡接部的外形相匹配;所述注胶口下端连接有用于向弧形空腔提供模料的流道系统,所述流道系统与弧形空腔连通处设有进浇口,且所述进浇口的出口设于弧形空腔的内弧面。本实用新型中通过对进浇口出口的位置进行改进,使进浇口出口设于弧形空腔的内弧面,成型后的第一卡接部和第二卡接部的表面光滑,产品的表观质量更好。
The utility model discloses an injection molding mold for processing a bicycle bell seat. The bell seat comprises an arc-shaped first clamping part and an arc-shaped second clamping part which cooperate with each other; the mold comprises an upper mold component and a lower mold assembly. The mold assembly, the two arc-shaped cavities formed after the upper mold core and the lower mold core are matched for accommodating the first clamping part and the second clamping part are respectively connected with the first clamping part and the second clamping part. The shapes of the joints are matched; the lower end of the glue injection port is connected with a runner system for supplying mold material to the arc-shaped cavity, and a gate is provided at the connection between the runner system and the arc-shaped cavity, and the The outlet of the gate is arranged on the inner arc surface of the arc cavity. In the utility model, by improving the position of the gate outlet, the gate outlet is arranged on the inner arc surface of the arc cavity, the surfaces of the first clamping part and the second clamping part after forming are smooth, and the product The apparent quality is better.
Description
技术领域technical field
本实用新型属于模具领域,尤其涉及一种自行车铃铛座加工用模具。The utility model belongs to the field of molds, in particular to a mold for processing a bicycle bell seat.
背景技术Background technique
自行车铃铛与自行车把手之间的连接一般通过自行车铃铛座连接,自行车铃铛座一般为卡扣组件,现有技术中自行车铃铛座的加工方法常采用机床加工,需要经过多次复杂繁琐的加工程序,且产品的加工周期长,加工成本相对较高。The connection between the bicycle bell and the bicycle handle is generally connected through the bicycle bell seat, and the bicycle bell seat is generally a buckle component. The processing method of the bicycle bell seat in the prior art is often processed by machine tools, which requires many complicated and tedious processing procedures. And the processing cycle of the product is long, and the processing cost is relatively high.
实用新型内容Utility model content
本实用新型所要解决的技术问题是克服以上背景技术中提到的不足和缺陷,提供一种自行车铃铛座加工用注射成型模具,利用该模具生产自行车铃铛座可以大大减小自行车铃铛座的生产加工工序,具有加工成本相对较低、加工周期短、产品表观质量好等优势。为解决上述技术问题,本实用新型提出的技术方案为:The technical problem to be solved by the utility model is to overcome the deficiencies and defects mentioned in the above background technology, and to provide an injection molding die for processing a bicycle bell seat. Using the mold to produce a bicycle bell seat can greatly reduce the production and processing of the bicycle bell seat. It has the advantages of relatively low processing cost, short processing cycle and good product apparent quality. In order to solve the above-mentioned technical problems, the technical scheme proposed by the present utility model is:
一种自行车铃铛座加工用注射成型模具,所述铃铛座包括相互配合的弧形第一卡接部和弧形第二卡接部,所述第一卡接部两端设有卡孔,所述第二卡接部两端设有与卡孔相配合的卡扣;所述成型模具包括上模组件与下模组件,所述上模组件由下至上依次包括上模板、流道脱料板和上模固定板,所述上模固定板中心设置有注胶口,所述注胶口通过定位环与上模固定板固定;所述下模组件由上至下依次包括下模板、位于下模板两侧的一对相对设置的垫板和下模固定板,所述下模固定板上、一对相对设置的垫板之间设有顶出装置,所述上模板中设有带空腔的上模芯,所述下模板中设有带空腔的下模芯,所述上模芯与下模芯相配合后形成的用于容纳第一卡接部、第二卡接部的两个弧形空腔分别与第一卡接部、第二卡接部的外形相匹配;所述注胶口下端连接有用于向弧形空腔提供模料的流道系统,所述流道系统与弧形空腔连通处设有进浇口,且所述进浇口的出口设于弧形空腔的内弧面。An injection molding die for processing a bicycle bell seat, the bell seat comprises an arc-shaped first clamping part and an arc-shaped second clamping part that cooperate with each other, and the two ends of the first clamping part are provided with clamping holes, so the The two ends of the second clamping part are provided with buckles matched with the clamping holes; the forming mold includes an upper mold assembly and a lower mold assembly, and the upper mold assembly sequentially includes an upper template, a flow channel from bottom to top The stripping plate and the upper mold fixing plate, the center of the upper mold fixing plate is provided with a glue injection port, and the glue injection port is fixed with the upper mold fixing plate through the positioning ring; A template, a pair of oppositely arranged backing plates and a lower die fixing plate located on both sides of the lower template, an ejector device is provided between the lower die fixing plate and a pair of oppositely arranged backing plates, and an ejector is arranged in the upper template. There is an upper mold core with a cavity, and a lower mold core with a cavity is arranged in the lower mold plate. The two arc-shaped cavities of the connecting part are respectively matched with the shapes of the first clamping part and the second clamping part; the lower end of the glue injection port is connected with a flow channel system for supplying mold material to the arc-shaped cavity, so A gate is provided where the flow channel system communicates with the arc-shaped cavity, and the outlet of the gate is set on the inner arc surface of the arc-shaped cavity.
上述注射成型模具中,优选的,所述流道系统包括主流道与多个分流道,所述主流道与注胶口连通,分流道的一端与所述主流道连通,另一端与进浇口连通。多个分流道用于将主流道中的模料送到各独立的弧形空腔。更优选的,第二卡接部上连接有两个分流道,第一卡接部上连接有一个分流道。In the above injection molding mold, preferably, the flow channel system includes a main flow channel and a plurality of branch flow channels, the main flow channel is connected with the injection port, one end of the branch flow channel is connected with the main flow channel, and the other end is connected with the gate inlet. Connected. Multiple runners are used to send the mold material in the main runner to each independent arc-shaped cavity. More preferably, two shunt passages are connected to the second clamping part, and one shunt passage is connected to the first clamping part.
上述注射成型模具中,优选的,用于容纳第二卡接部的弧形空腔水平设于上模芯与下模芯之间,用于容纳第一卡接部的弧形空腔竖直设于上模芯与下模芯之间。上述设置方式是为了保持铃铛座外观上无合模线破坏外观。In the above injection molding mold, preferably, the arc-shaped cavity for accommodating the second clamping part is horizontally arranged between the upper mold core and the lower mold core, and the arc-shaped cavity for accommodating the first clamping part is vertical It is installed between the upper mold core and the lower mold core. The above setting method is to keep the appearance of the bell seat without the parting line damaging the appearance.
上述注射成型模具中,优选的,用于容纳第二卡接部的弧形空腔的内弧面与外弧面设有多个冷料井,所述顶出装置与冷料井连接。本实用新型中,冷料井与顶出装置的顶针连接,冷料井的存在可以防止冷料进入弧形空腔而影响零件质量,并使模料能顺利的充满弧形空腔。In the above injection molding mold, preferably, the inner arc surface and the outer arc surface of the arc-shaped cavity for accommodating the second clamping portion are provided with a plurality of cold material wells, and the ejection device is connected to the cold material well. In the utility model, the cold material well is connected with the ejector pin of the ejector. The existence of the cold material well can prevent the cold material from entering the arc cavity and affect the quality of the parts, and make the mold material fill the arc cavity smoothly.
上述注射成型模具中,优选的,所述第二卡接部上设有通孔,所述上模芯与下模芯的侧面还设有用于开设通孔的辅助开孔部件。辅助开孔部件的存在便于水平放置的第二卡接部侧面的开孔。In the above-mentioned injection molding mold, preferably, a through hole is provided on the second clamping portion, and auxiliary opening parts for opening the through hole are further provided on the side surfaces of the upper mold core and the lower mold core. The existence of the auxiliary opening part facilitates the opening of the lateral side of the second clamping part placed horizontally.
上述注射成型模具中,优选的,所述上模组件上设有导柱,所述下模组件上设有与导柱相匹配以保证上模组件与下模组件相配合的导柱槽。In the above injection molding mold, preferably, the upper mold assembly is provided with a guide post, and the lower mold assembly is provided with a guide post matched with the guide post to ensure that the upper mold assembly and the lower mold assembly are matched. Column slot.
上述注射成型模具中,优选的,所述顶出装置包括顶针推板、顶针面板和顶针,所述顶针推板设于下模固定板上,所述顶针面板设于顶针推板上,所述顶针设于顶针面板上,所述顶针可活动的穿过下模固定板、下模芯并延伸至弧形空腔内。In the above injection molding mold, preferably, the ejection device includes an ejector pin push plate, an ejector pin panel and an ejector pin, the ejector pin ejector plate is arranged on the lower mold fixing plate, the ejector pin panel is arranged on the ejector pin ejector plate, the ejector pin ejector The ejector pin is arranged on the ejector pin panel, and the ejector pin movably passes through the lower mold fixing plate and the lower mold core and extends into the arc-shaped cavity.
与现有技术相比,本实用新型的优点在于:Compared with the prior art, the advantages of the present utility model are:
1、本实用新型中通过对进浇口出口的位置进行改进,使进浇口出口设于弧形空腔的内弧面,注射完成后的胶头接口位于第一卡接部和第二卡接部的背面,成型后的第一卡接部和第二卡接部的表面光滑,产品的表观质量更好。1. In this utility model, by improving the position of the gate outlet, the gate outlet is located on the inner arc surface of the arc-shaped cavity, and the glue head interface after injection is located at the first clamping part and the second clamping part. On the back of the joint part, the surfaces of the formed first clip joint part and the second clip joint part are smooth, and the apparent quality of the product is better.
2、本实用新型中的成型模具具有结构简单,流道系统布置合理,使用方便等优点。2. The molding die in the utility model has the advantages of simple structure, reasonable arrangement of the runner system, and convenient use.
3、本实用新型中利用成型模具加工得到自行车铃铛座,加工周期短,加工成本低,可以实现大批量生产。3. In the utility model, the bicycle bell seat is obtained by processing the molding die, the processing cycle is short, the processing cost is low, and mass production can be realized.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative efforts.
图1为实施例中成型模具的结构示意图。FIG. 1 is a schematic structural diagram of a molding die in an embodiment.
图2为实施例中成型模具的正视图。FIG. 2 is a front view of the molding die in the embodiment.
图3为图2中A-A面的剖切视图。FIG. 3 is a sectional view of the plane A-A in FIG. 2 .
图4为图1中隐藏部分组件后的结构示意图(图中隐藏的部件主要包括上模板、上模芯、流道脱料板和上模固定板)。FIG. 4 is a schematic structural diagram after some components are hidden in FIG. 1 (the hidden components in the figure mainly include an upper die plate, an upper die core, a runner stripper plate and an upper die fixing plate).
图5为图1中隐藏部分组件后的结构示意图(图中隐藏的部件主要包括上模板、上模芯、流道脱料板、上模固定板、下模芯和下模板)。Fig. 5 is a schematic structural diagram after some components are hidden in Fig. 1 (the hidden components in the figure mainly include an upper die plate, an upper die core, a runner stripper plate, an upper die fixing plate, a lower die core and a lower die plate).
图6为成型模具中流道系统布置结构示意图。FIG. 6 is a schematic diagram of the arrangement structure of the runner system in the forming mold.
图例说明:illustration:
1、第一卡接部;2、第二卡接部;3、上模板;4、流道脱料板;5、上模固定板;6、注胶口;7、定位环;8、下模板;10、垫板;11、下模固定板;12、上模芯;13、下模芯;14、进浇口;15、主流道;16、分流道;17、冷料井;18、辅助开孔部件;19、导柱;20、导柱槽;21、顶针推板;22、顶针面板;23、顶针。1. The first clamping part; 2. The second clamping part; 3. The upper template; 4. The runner stripping plate; 5. The upper mold fixing plate; 6. The glue injection port; Template; 10. Backing plate; 11. Lower mold fixing plate; 12. Upper mold core; 13. Lower mold core; Auxiliary opening parts; 19, guide post; 20, guide post groove; 21, ejector pin push plate; 22, ejector pin panel; 23, ejector pin.
具体实施方式Detailed ways
为了便于理解本实用新型,下文将结合说明书附图和较佳的实施例对本实用新型作更全面、细致地描述,但本实用新型的保护范围并不限于以下具体的实施例。In order to facilitate understanding of the present utility model, the present utility model will be described more comprehensively and in detail below with reference to the accompanying drawings and preferred embodiments of the specification, but the protection scope of the present utility model is not limited to the following specific embodiments.
除非另有定义,下文中所使用的所有专业术语与本领域技术人员通常理解的含义相同。本文中所使用的专业术语只是为了描述具体实施例的目的,并不是旨在限制本实用新型的保护范围。Unless otherwise defined, all technical terms used hereinafter have the same meaning as commonly understood by those skilled in the art. The technical terms used herein are only for the purpose of describing specific embodiments, and are not intended to limit the protection scope of the present invention.
实施例:Example:
如图1-6所示,本实施例的自行车铃铛座加工用注射成型模具,铃铛座包括相互配合的弧形第一卡接部1和弧形第二卡接部2,第一卡接部1两端设有卡孔,第二卡接部2两端设有与卡孔相配合的卡扣;成型模具包括上模组件与下模组件,上模组件由下至上依次包括上模板3、流道脱料板4和上模固定板5,上模固定板5中心设置有注胶口6,注胶口6通过定位环7与上模固定板5固定;下模组件由上至下依次包括下模板8、位于下模板8两侧的一对相对设置的垫板10和下模固定板11,下模固定板11上、一对相对设置的垫板10之间设有顶出装置,上模板3中设有带空腔的上模芯12,下模板8中设有带空腔的下模芯13,上模芯12与下模芯13相配合后形成的用于容纳第一卡接部1、第二卡接部2的两个弧形空腔分别与第一卡接部1、第二卡接部2的外形相匹配;注胶口6下端连接有用于向弧形空腔提供模料的流道系统,流道系统与弧形空腔连通处设有进浇口14,且进浇口14的出口设于弧形空腔的内弧面(如图6所示)。进浇口14的出口设于弧形空腔的内弧面,注射完成后的胶头接口位于第一卡接部1和第二卡接部2的背面,成型后的第一卡接部1和第二卡接部2的表面光滑,产品的表观质量更好。As shown in Figures 1-6, in the injection molding die for processing a bicycle bell seat in this embodiment, the bell seat includes an arc-shaped first
本实施例中,流道系统包括主流道15与3个分流道16,主流道15与注胶口6连通,分流道16的一端与主流道15连通,另一端与进浇口14连通。其中,2个分流道16与用于容纳第二卡接部2的弧形空腔连接,1个分流道16与用于容纳第一卡接部1的弧形空腔连接。In this embodiment, the flow channel system includes a
本实施例中,用于容纳第二卡接部2的弧形空腔水平设于上模芯12与下模芯13之间,用于容纳第一卡接部1的弧形空腔竖直设于上模芯12与下模芯13之间。In this embodiment, the arc-shaped cavity for accommodating the
本实施例中,用于容纳第二卡接部2的弧形空腔的内弧面与外弧面设有多个冷料井17,顶出装置的顶针23与冷料井17连接。In this embodiment, the inner arc surface and the outer arc surface of the arc cavity for accommodating the
本实施例中,第二卡接部2上设有通孔,上模芯12与下模芯13的侧面还设有用于开设通孔的辅助开孔部件18。In this embodiment, the
本实施例中,上模组件上设有导柱19,下模组件上设有与导柱19相匹配以保证上模组件与下模组件相配合的导柱槽20。In this embodiment, the upper mold assembly is provided with a
本实施例中,顶出装置包括顶针推板21、顶针面板22和顶针23,顶针推板21设于下模固定板11上,顶针面板22设于顶针推板21上,顶针23设于顶针面板22上,顶针23可活动的穿过下模固定板11、下模芯13并延伸至弧形空腔内。In this embodiment, the ejection device includes an ejector
本实施例中,模料从注胶口6经流道系统后,经进浇口14进入弧形空腔,待弧形空腔完全填满,自动保压使产品密实,之后将模具分开,通过顶出装置,使产品与成型模具分离,再进行下次注射成型,依次循环工作,可实现大批量生产,生产效率高。In this embodiment, after the mold material passes through the runner system from the injection port 6, it enters the arc-shaped cavity through the
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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