CN210140170U - A rack and cargo cage transfer shuttle - Google Patents
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Abstract
本实用新型涉及一种货架货笼移载穿梭车,包括底盘、车轮和升降台;至少一个车轮通过驱动转向机构安装在底盘底部,底盘上设置有顶升机构,顶升机构与升降台连接。顶升机构包括固定底板、电动机、传动轴、导杆和导杆滑块;四个导杆分别与四个导杆滑块配合连接,且导杆一侧设置有齿条,每根传动轴上设置有一个大齿轮和两个小齿轮,小齿轮与齿条啮合,电动机的输出轴上设置有电动机齿轮,电动机齿轮与大齿轮啮合。本实用新型能够满足自动化立体仓库的仓储要求,可实现立体仓库内货架的整体移位,替代了传统堆垛机的工作方式,无需预留出堆垛机的工作通道,货架、货笼密集存放,提高了仓库的空间利用率,货物的出入库工作效率也大大提高。
The utility model relates to a rack and cargo cage transfer shuttle, comprising a chassis, wheels and a lifting platform; at least one wheel is mounted on the bottom of the chassis through a driving steering mechanism, the chassis is provided with a lifting mechanism, and the lifting mechanism is connected with the lifting platform. The jacking mechanism includes a fixed base plate, a motor, a transmission shaft, a guide rod and a guide rod slider; the four guide rods are respectively matched and connected with the four guide rod sliders, and a rack is arranged on one side of the guide rod, and each transmission shaft is on the A large gear and two pinions are arranged, the pinions are meshed with the rack, the output shaft of the motor is provided with a motor gear, and the motor gear is meshed with the large gear. The utility model can meet the storage requirements of the automatic three-dimensional warehouse, can realize the overall displacement of the shelves in the three-dimensional warehouse, replaces the working mode of the traditional stacker, does not need to reserve the working channel of the stacker, and the shelves and cargo cages are densely stored , which improves the space utilization rate of the warehouse, and the efficiency of goods in and out of the warehouse is also greatly improved.
Description
技术领域technical field
本实用新型涉及一种货架货笼移载穿梭车,属于物流仓储技术领域。The utility model relates to a rack and cargo cage transfer shuttle, which belongs to the technical field of logistics and storage.
背景技术Background technique
物流运输在当今社会上有着重要作用,人们的生活中到处都有着物流的身影,无论是快递的运送还是各种工业、农业产品的存储与运输都离不开高效运作的物流系统。随着物流行业的发展,物流系统的设备以及运作模式也在不断地更新与变化,比如,为了提高仓库的空间利用率设计了自动化立体仓库,为了提高仓储流程的效率采用了穿梭车及堆垛机等。物流设备与管理模式的更新大大提高了物流系统的效率,使得现代物流系统能够满足人们的生产生活需要。然而,随着经济的发展以及需求的不断提高,物流系统服务的行业也越来越多,面临的压力也将会越来越大,因此更新物流设备来提高物流系统的效率也变得非常重要。Logistics and transportation play an important role in today's society, and logistics are everywhere in people's lives. Whether it is express delivery or storage and transportation of various industrial and agricultural products, an efficient logistics system is inseparable. With the development of the logistics industry, the equipment and operation modes of the logistics system are constantly updated and changed. For example, in order to improve the space utilization rate of the warehouse, an automated three-dimensional warehouse is designed. machine etc. The update of logistics equipment and management mode has greatly improved the efficiency of the logistics system, enabling the modern logistics system to meet the needs of people's production and life. However, with the development of the economy and the continuous increase in demand, more and more industries are served by the logistics system, and the pressure will also increase. Therefore, it has become very important to update the logistics equipment to improve the efficiency of the logistics system. .
自动化立体仓库的运用极大提高了仓储环节的效率以及物流系统的服务能力,但是其本身也有着不足之处。传统自动化立体仓库中,为了货物的存放与调取,需要用叉车和巷道堆垛机将货物运送到指定货架或到指定货架取出货物,由于预留了巷道堆垛机存取货物的操作通道,使得仓库的空间利用率大大降低,仓储系统存在占地面积大、管理混乱等缺点,并降低了整个系统的工作效率。The use of automated three-dimensional warehouses has greatly improved the efficiency of the warehousing link and the service capabilities of the logistics system, but it also has its own shortcomings. In the traditional automated three-dimensional warehouse, in order to store and retrieve the goods, it is necessary to use forklifts and roadway stackers to transport the goods to the designated shelves or to take out the goods from the designated shelves. Since the operation channel for the roadway stacker to access the goods is reserved, The space utilization rate of the warehouse is greatly reduced, the storage system has shortcomings such as large floor space and chaotic management, and the work efficiency of the entire system is reduced.
本课题提出了一种货架、货笼移载穿梭车的设计,用以调度货架、货笼,将需要的货架、货笼运送到工作区域,统一在工作区域完成货物的存取工作,完成货架、货笼的柔性调配。由于不需要预留出堆垛机的工作通道,货架、货笼密集存放,大大提高了仓库的空间利用率,货物的出入库工作效率也得到提高。This topic proposes a design of a rack and cage transfer shuttle, which is used to schedule racks and cages, transport the required racks and cages to the work area, and complete the storage and retrieval of goods in the work area. , Flexible deployment of cargo cages. Since there is no need to reserve the working channel of the stacker, the shelves and cargo cages are densely stored, which greatly improves the space utilization rate of the warehouse, and the work efficiency of goods in and out of the warehouse is also improved.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供一种货架货笼移载穿梭车。Aiming at the deficiencies of the prior art, the utility model provides a rack and cargo cage transfer shuttle.
本实用新型的技术方案如下:The technical scheme of the present utility model is as follows:
一种货架货笼移载穿梭车,包括底盘、车轮和升降台;至少一个车轮通过驱动转向机构安装在底盘底部,底盘上设置有顶升机构,顶升机构与升降台连接。The utility model relates to a rack-cargo cage transfer shuttle, which includes a chassis, wheels and a lifting platform; at least one wheel is installed on the bottom of the chassis through a driving steering mechanism, a jacking mechanism is arranged on the chassis, and the jacking mechanism is connected with the lifting platform.
优选的,所述底盘的底部安装有四个车轮,其中两个车轮为驱动轮,另两个车轮为从动轮,驱动轮通过驱动转向机构安装在底盘底部,从动轮通过车轮保持架安装在底盘底部。Preferably, four wheels are installed on the bottom of the chassis, two of which are driving wheels, and the other two are driven wheels. The driving wheels are mounted on the bottom of the chassis through a driving steering mechanism, and the driven wheels are mounted on the chassis through a wheel holder. bottom.
优选的,所述从动轮为万向轮。Preferably, the driven wheel is a universal wheel.
优选的,所述顶升机构包括固定底板、电动机、传动轴、导杆和导杆滑块;固定底板上设置有四个导杆滑块、两个电动机和两根传动轴,四个导杆分别与四个导杆滑块配合连接,且导杆一侧设置有齿条,每根传动轴上设置有一个大齿轮和两个小齿轮,小齿轮与齿条啮合,电动机的输出轴上设置有电动机齿轮,电动机齿轮与大齿轮啮合。Preferably, the jacking mechanism includes a fixed base plate, a motor, a transmission shaft, a guide rod and a guide rod slider; the fixed base plate is provided with four guide rod sliders, two motors and two transmission shafts, four guide rods They are respectively connected with four guide rod sliders, and one side of the guide rod is provided with a rack, each transmission shaft is provided with a large gear and two pinions, the pinions are meshed with the rack, and the output shaft of the motor is provided with There are motor gears, which mesh with the large gears.
优选的,导杆与导杆滑块通过凹凸结构配合连接,导杆顶端与升降台底部固连。此设计的好处是,导杆滑块上开设有竖凹槽,导杆上设有凸起,凹凸配合连接后,导杆在导杆滑块内可上下滑动。Preferably, the guide rod and the guide rod slider are cooperatively connected through a concave-convex structure, and the top end of the guide rod is fixedly connected with the bottom of the lifting platform. The advantage of this design is that the guide rod slider is provided with a vertical groove, and the guide rod is provided with a protrusion. After the concave and convex are matched and connected, the guide rod can slide up and down in the guide rod slider.
优选的,电动机和导杆滑块通过螺栓安装在固定底板上。Preferably, the motor and the guide rod slider are mounted on the fixed base plate through bolts.
优选的,传动轴的两端连接有轴承,轴承安装在固定底板上的轴承座。Preferably, the two ends of the transmission shaft are connected with bearings, and the bearings are mounted on the bearing seats on the fixed base plate.
优选的,导杆滑块上表面和固定底板底部设置有限位开关,导杆上设置有上限位块和下限位块。此设计的好处是,通过上限位块、下限位块与限位开关的配合,避免小齿轮与齿条脱离啮合或发生运动学干涉。Preferably, limit switches are arranged on the upper surface of the guide rod slider and the bottom of the fixed base plate, and an upper limit block and a lower limit block are arranged on the guide rod. The advantage of this design is that through the cooperation of the upper limit block, the lower limit block and the limit switch, the disengagement of the pinion and the rack or the occurrence of kinematic interference is avoided.
优选的,所述固定底板与底盘上表面通过螺栓连接,底盘设置有供导杆向下移动的凹腔。Preferably, the fixed bottom plate and the upper surface of the chassis are connected by bolts, and the chassis is provided with a concave cavity for the guide rod to move downward.
优选的,所述底盘上还设置有支撑座,当升降台落下时,升降台落在支撑座上。此设计的好处是,当升降台上有货物时,升降台落在支撑座上,支撑座可以起到承重作用,分担导杆的承重。Preferably, the chassis is further provided with a support seat, and when the lift table falls down, the lift table falls on the support seat. The advantage of this design is that when there is cargo on the lift table, the lift table falls on the support seat, and the support seat can play a load-bearing role and share the load-bearing of the guide rod.
优选的,所述驱动转向机构包括驱动电机、蜗轮蜗杆、半轴,驱动电机通过蜗轮蜗杆与半轴传动连接,半轴与车轮连接。Preferably, the drive steering mechanism includes a drive motor, a worm gear, and a half shaft, the drive motor is connected to the half shaft through the worm gear and the worm gear, and the half shaft is connected to the wheel.
优选的,所述半轴贯穿连接有轴承,轴承通过固定架连接在底盘底部。Preferably, a bearing is connected through the half shaft, and the bearing is connected to the bottom of the chassis through a fixing frame.
优选的,所述升降台上设置有重力传感器,底盘上安装有控制器,限位开关、重力传感器、电动机、驱动电机分别与控制器连接。此设计的好处是,通过控制器实现穿梭车的自动化作业,重力传感器可以获知所载运货架的重量是否超出预设范围,通过控制器预设程序实现穿梭车的行走、转向、顶升和降落。Preferably, a gravity sensor is arranged on the lifting platform, a controller is installed on the chassis, and the limit switch, the gravity sensor, the motor, and the driving motor are respectively connected to the controller. The advantage of this design is that the automatic operation of the shuttle is realized through the controller. The gravity sensor can know whether the weight of the carrying rack exceeds the preset range, and the walking, steering, jacking and landing of the shuttle can be realized through the preset program of the controller. .
本实用新型的有益效果在于:The beneficial effects of the present utility model are:
本实用新型货架货笼移载穿梭车,能够满足自动化立体仓库的仓储要求,可实现立体仓库内货架的整体移位,替代了传统堆垛机的工作方式,无需预留出堆垛机的工作通道,货架、货笼密集存放,大大提高了仓库的空间利用率,同时货物的出入库工作效率也大大提高。The utility model of the rack and cargo cage transfer shuttle can meet the storage requirements of an automated three-dimensional warehouse, can realize the overall displacement of the shelves in the three-dimensional warehouse, replace the working mode of the traditional stacker, and does not need to reserve the work of the stacker. Channels, shelves, and cargo cages are densely stored, which greatly improves the space utilization rate of the warehouse, and at the same time, the work efficiency of goods in and out of the warehouse is also greatly improved.
附图说明Description of drawings
图1为本实用新型移载穿梭车的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the utility model transfer shuttle;
图2为本实用新型中顶升机构的结构示意图;Fig. 2 is the structural representation of the jacking mechanism in the utility model;
图3为本实用新型中顶升机构的主视图;Fig. 3 is the front view of the jacking mechanism in the utility model;
图4为本实用新型中顶升机构的俯视图;Fig. 4 is the top view of the jacking mechanism in the utility model;
图5为本实用新型中底盘的立体图;5 is a perspective view of a chassis in the utility model;
图6为本实用新型中底盘的侧视图;Fig. 6 is the side view of the chassis in the utility model;
图7为本实用新型中底盘的仰视图;Fig. 7 is the bottom view of the chassis in the utility model;
其中:1-导杆,2-齿条,3-导杆滑块,4-固定底板,5-传动轴,6-大齿轮,7-轴承,8-电动机,9-电动机螺栓,10-螺栓,11-轴承端盖,12-电动机垫块,13-小齿轮,14-电动机齿轮,20-底盘,21-半轴,22-蜗轮蜗杆,23-驱动电机,24-万向轮,25-后轮,26-轴承,27-轴承端盖。Among them: 1-guide rod, 2-rack, 3-guide rod slider, 4-fixed base plate, 5-transmission shaft, 6-big gear, 7-bearing, 8-motor, 9-motor bolt, 10-bolt , 11- Bearing end cover, 12- Motor spacer, 13- Pinion gear, 14- Motor gear, 20- Chassis, 21- Half shaft, 22- Worm gear, 23- Drive motor, 24- Universal wheel, 25- Rear wheel, 26-bearing, 27-bearing end cap.
具体实施方式Detailed ways
下面通过实施例并结合附图对本实用新型做进一步说明,但不限于此。The present utility model will be further described below by means of embodiments and in conjunction with the accompanying drawings, but not limited thereto.
实施例1:Example 1:
如图1至图7所示,本实施例提供一种货架货笼移载穿梭车,包括底盘20、车轮和升降台;至少一个车轮通过驱动转向机构安装在底盘底部,底盘上设置有顶升机构,顶升机构与升降台连接。As shown in FIG. 1 to FIG. 7 , the present embodiment provides a rack-carriage transfer shuttle, including a
具体而言,底盘的底部安装有四个车轮,其中两个车轮为驱动轮,另两个车轮为从动轮,驱动轮通过驱动转向机构安装在底盘20底部,从动轮通过车轮保持架安装在底盘底部。从动轮为万向轮,可实现穿梭车的转向。Specifically, four wheels are installed on the bottom of the chassis, two of which are driving wheels, and the other two are driven wheels. The driving wheels are mounted on the bottom of the
驱动转向机构包括驱动电机23、蜗轮蜗杆22、半轴21,驱动电机23通过螺栓固定安装在底盘20的底部,驱动电机23的输出轴直接与蜗杆连接,半轴21贯穿连接有轴承26,轴承26通过固定架连接在底盘底部起到支撑固定半轴的作用,半轴21一端与车轮连接、另一端与蜗轮连接。作业时,驱动电机23输出动力通过蜗轮蜗杆22、半轴21传递到车轮上,使车轮转动,两个驱动轮相互独立,由两个驱动电机各自驱动。具体结构可参见图5至图7。The driving steering mechanism includes a driving
顶升机构包括固定底板4、电动机8、传动轴5、导杆1和导杆滑块3;固定底板4上设置有四个导杆滑块3、两个电动机8和两根传动轴5,四个导杆1分别与四个导杆滑块3配合连接,且导杆1一侧设置有齿条2,两根传动轴5并排安装在固定底板4上,每根传动轴5上设置有一个大齿轮6和两个小齿轮13,小齿轮13与齿条2啮合,电动机8的输出轴上设置有电动机齿轮14,电动机齿轮14与大齿轮6啮合。The jacking mechanism includes a fixed
四个导杆滑块3位于矩形的四个角点上,这样布置可以用力受力均衡,导杆1与导杆滑块3通过凹凸结构配合连接,即导杆滑块3上开设有竖凹槽,导杆1一侧设有凸起,凹凸配合连接后,导杆1在导杆滑块3内可上下滑动,导杆1的另一侧上通过螺钉固定安装齿条2。The four
电动机8和导杆滑块3通过螺栓固定安装在固定底板4上,两个电动机8位于两根传动轴5之间,传动轴5的两端连接有轴承7,轴承7安装在固定底板4上的轴承座。通过轴承座和轴承7起到固定支撑传动轴5的作用,大齿轮6和小齿轮13动是通过销固定在传动轴15上,大齿轮6位于传动轴5的中心,两个小齿轮13位于大齿轮6的两侧。The
底盘20中部有内凹的腔体,固定底板4与底盘上表面通过螺栓固定连接后,导杆1的底部位于内凹的腔体内,这样导杆1沿导杆滑块3上下移动时有活动的空间,导杆1的顶端直接与升降台的底部通过螺栓连接在一起。There is a concave cavity in the middle of the
升降台上设置有重力传感器,底盘上安装有控制器,重力传感器、电动机8、驱动电机23分别与控制器连接。通过控制器实现穿梭车的自动化作业,重力传感器可以获知所载运货架的重量是否超出预设范围,通过控制器预设程序实现穿梭车的行走、转向、顶升和降落。A gravity sensor is arranged on the lifting platform, a controller is installed on the chassis, and the gravity sensor, the
实施例2:Example 2:
一种货架货笼移载穿梭车,结构如实施例1所述,其不同之处在于:导杆滑块3上表面和固定底板4底部安装有限位开关,导杆1上安装有上限位块和下限位块。通过上限位块、下限位块与限位开关的配合,避免小齿轮与齿条脱离啮合或发生运动学干涉。A rack and cargo cage transfer shuttle, the structure is as described in Embodiment 1, the difference is: limit switches are installed on the upper surface of the
本实施例中所用限位开关是电路限位开关,限位开关与控制器连接,当上限位块和下限位块触发限位开关时,控制器会接收到限位开关触发信号,从而控制电动机停止作业,避免齿条过度升降。The limit switch used in this embodiment is a circuit limit switch. The limit switch is connected to the controller. When the upper limit block and the lower limit block trigger the limit switch, the controller will receive the limit switch trigger signal to control the motor. Stop work to avoid excessive rise and fall of the rack.
实施例3:Example 3:
一种货架货笼移载穿梭车,结构如实施例1所述,其不同之处在于:底盘20上还安装有支撑座,支撑座可以直接焊接在底盘上,也可以是底盘的一部分,当升降台落下时,升降台落在支撑座上。当升降台上有货物时,升降台落在支撑座上,支撑座可以起到承重作用,分担导杆的承重。A rack and cargo cage transfer shuttle, the structure is as described in Embodiment 1, the difference is that: the
实施例4:Example 4:
一种货架货笼移载穿梭车的工作方法,利用实施例1所述的穿梭车,穿梭车放置在仓库内,具体作业时,包括以下步骤:A working method for transferring a rack and cargo cage to a shuttle car, using the shuttle car described in Embodiment 1, the shuttle car is placed in a warehouse, and the specific operation includes the following steps:
(1)开始作业时,穿梭车的升降台处于落下状态,驱动电机23启动,穿梭车按照预设程序驶入要移动的货架下方;(1) When starting the operation, the lift platform of the shuttle car is in a falling state, the
(2)当穿梭车到达指定货架下方后,驱动电机23暂时停止工作,顶升机构中的电动机8开始工作,通过传动轴5、小齿轮13、齿条2将导杆1升起,从而将升降台升起,升降台顶起货架;若此时货架的总量超出预设值范围,控制器会控制电动机停止作业,放弃顶升作业;(2) After the shuttle reaches the designated shelf, the
(3)升降台将货架顶起后,控制器控制驱动电机23再次启动,穿梭车开始移动,当需要转向时,通过控制器控制其中一个驱动轮停止作业,实现转向;(3) After the lifting platform lifts the shelf, the controller controls the
(4)转向完成后,穿梭车继续前行;(4) After the steering is completed, the shuttle continues to move forward;
(5)当到达目的地后,控制器控制驱动电机23停止作业,穿梭车停止移动,然后控制器控制电动机8再次启动,通过传动轴5、小齿轮13、齿条2将导杆落下,进而带动升降台落下,将货架放下。(5) When the destination is reached, the controller controls the
穿梭车按照上述过程,即可完成多个货架的移位。对于不同仓库内货架的重量,穿梭车都有设计的承重范围,不同的工作环境,可以选择适合的穿梭车。另外,穿梭车控制器内可以事先录入或擦除计算机程序,从而使穿梭车满足不同的使用需求。The shuttle car can complete the displacement of multiple shelves according to the above process. For the weight of the shelves in different warehouses, the shuttle car has a designed load-bearing range, and a suitable shuttle car can be selected for different working environments. In addition, the computer program can be entered or erased in the shuttle car controller in advance, so that the shuttle car can meet different usage requirements.
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