CN210139049U - A circulating water-cooled low-pressure aluminum alloy wheel hub casting mold - Google Patents

A circulating water-cooled low-pressure aluminum alloy wheel hub casting mold Download PDF

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CN210139049U
CN210139049U CN201822125128.7U CN201822125128U CN210139049U CN 210139049 U CN210139049 U CN 210139049U CN 201822125128 U CN201822125128 U CN 201822125128U CN 210139049 U CN210139049 U CN 210139049U
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mold
wheel hub
workpiece
aluminum alloy
water channel
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李焱华
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Foshan Nanhai Baolige Mold Hardware Co Ltd
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Abstract

本实用新型涉及铝合金轮毂制备技术领域,尤其涉及一种循环水冷低压铝合金轮毂铸造模具,包括相互配合的上模、下模、侧模和主工件,所述上模、下模和侧模形成用于铸造汽车轮毂的汽车轮毂型腔,所述主工件与所述上模连接,所述主工件加工有循环水道。本实用新型设计因其内部水道密封端焊接位较少,故其应力也小,工件不易开裂,又因其水流就在工件内部循环流动排出,故其冷却效果好,此结构简单,使用方便,且工件耐用。

Figure 201822125128

The utility model relates to the technical field of aluminum alloy wheel hub preparation, in particular to a circulating water-cooled low-pressure aluminum alloy wheel hub casting mold, comprising an upper mold, a lower mold, a side mold and a main workpiece that cooperate with each other, the upper mold, the lower mold and the side mold An automobile wheel hub cavity for casting an automobile wheel hub is formed, the main workpiece is connected with the upper mold, and a circulating water channel is processed on the main workpiece. The design of the utility model has less welding positions at the sealing end of the internal water channel, so the stress is also small, the workpiece is not easy to crack, and because the water flow is circulated and discharged inside the workpiece, the cooling effect is good, the structure is simple, and the use is convenient. And the workpiece is durable.

Figure 201822125128

Description

一种循环水冷低压铝合金轮毂铸造模具A circulating water-cooled low-pressure aluminum alloy wheel hub casting mold

技术领域technical field

本实用新型涉及铝合金轮毂制备技术领域,尤其涉及一种循环水冷低压铝合金轮毂铸造模具。The utility model relates to the technical field of aluminum alloy wheel hub preparation, in particular to a circulating water-cooled low-pressure aluminum alloy wheel hub casting mold.

背景技术Background technique

目前,铝车轮已经广为使用,其制备多采用铸造方式。其中,所用低压模具极为重要,为了保证模具的正常工作及铸造工艺需求,需要对该模具进行冷却。一般的,所采用的冷却方式为:1、在模具壁上钻圆形的孔,通风吹风,做风冷;2、采用贴冷或在工件上车环形槽再加压板焊接的水冷形式。其中,吹风冷却方式虽然简单,但是热传导效率低,冷却效果不明显,贴冷则由于工件冷热交替频繁变形后贴合效果不好,导致冷却效果差。而在工件上开环形槽再加压板焊接形成,又因冷热交替频繁及焊接应力容易致工件开裂,造成修模困难或者报废。因此有必要予以继续改进。At present, aluminum wheels have been widely used, and most of them are prepared by casting. Among them, the low-pressure mold used is extremely important. In order to ensure the normal operation of the mold and the requirements of the casting process, the mold needs to be cooled. Generally, the cooling methods used are: 1. Drill circular holes on the wall of the mold, ventilate and blow air, and do air cooling; 2. Use the water-cooling form of sticking cooling or welding the annular groove on the workpiece and then pressing the plate to weld. Among them, although the air blowing cooling method is simple, the heat conduction efficiency is low and the cooling effect is not obvious. The cooling effect is poor due to the frequent deformation of the workpiece by alternating cold and heat, resulting in poor cooling effect. However, the annular groove is opened on the workpiece and then the pressure plate is welded to form, and the workpiece is easily cracked due to the frequent alternation of cold and heat and the welding stress, resulting in difficulty in repairing the mold or scrapping. Therefore, it is necessary to continue to improve.

发明内容SUMMARY OF THE INVENTION

针对现有技术存在的不足,本实用新型的目的是提供一种循环水冷低压铝合金轮毂铸造模具,结构简单,使用方便,具有冷却效果好及不易开裂、耐用的特点。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a circulating water-cooled low-pressure aluminum alloy wheel hub casting mold, which is simple in structure, easy to use, and has the characteristics of good cooling effect, not easy to crack, and durable.

为实现上述目的, 本实用新型一种循环水冷低压铝合金轮毂铸造模具,包括相互配合的上模、下模、侧模和主工件,所述上模、下模和侧模形成用于铸造汽车轮毂的汽车轮毂型腔,所述主工件与所述上模连接,所述主工件设有循环冷水道,冷却效果好。In order to achieve the above purpose, the present invention is a circulating water-cooled low-pressure aluminum alloy wheel hub casting mold, including an upper mold, a lower mold, a side mold and a main workpiece that cooperate with each other, and the upper mold, the lower mold and the side mold are formed for casting automobiles. The automobile wheel hub cavity of the wheel hub, the main workpiece is connected with the upper mold, the main workpiece is provided with a circulating cold water channel, and the cooling effect is good.

更进一步的,为保证模具达到最优的冷却效果及耐用性,所述循环冷水道包括进水端、出水端、焊接密封端和内部水道,所述循环冷水道为圆形长条状且均匀分布于主工件的侧壁上;所述循环冷水道的进水端与出水端通过无缝管焊接连接引出;所述内部水道互通处加工有焊接密封端。Further, in order to ensure the optimal cooling effect and durability of the mold, the circulating cold water channel includes a water inlet end, a water outlet end, a welded sealing end and an internal water channel, and the circulating cold water channel is round, elongated and uniform. Distributed on the side wall of the main workpiece; the water inlet end and the water outlet end of the circulating cold water channel are connected and drawn out through seamless pipe welding; the internal water channel communication part is processed with a welded sealing end.

作为优选的,为保证模具的强度需求,所述主工件材料为H13模具钢,热处理硬度为HRC30-35。Preferably, in order to ensure the strength requirements of the mold, the material of the main workpiece is H13 mold steel, and the heat treatment hardness is HRC30-35.

本实用新型的有益效果是:一种循环水冷低压铝合金轮毂铸造模具,利用内部水道连接处加工有焊接密封端,且加工的内部水道密封端焊接位较少,使得应力变小,工件不易开裂,通过均匀分布于主工件的侧壁上的圆形长条状循环冷水道,其水流就在工件内部循环流动排出,故其冷却效果好。此结构简单,使用方便,且工件耐用,减小因冷热交替频繁及焊接应力容易导致工件开裂,造成修模困难或者报废现象的发生。The beneficial effects of the utility model are as follows: a circulating water-cooled low-pressure aluminum alloy wheel hub casting mold uses the inner water channel connection to process a welded sealing end, and the processed inner water channel sealing end has fewer welding positions, so that the stress becomes smaller, and the workpiece is not easy to crack , Through the circular elongated circulating cold water channel evenly distributed on the side wall of the main workpiece, the water flow is circulated and discharged inside the workpiece, so the cooling effect is good. The structure is simple, the use is convenient, the workpiece is durable, and the workpiece is easily cracked due to frequent alternation of cold and heat and welding stress, resulting in difficulty in repairing the mold or the occurrence of scrapping.

附图说明Description of drawings

为了易于说明,本实用新型由下述的较佳实施例及附图作以详细描述。For ease of description, the present invention is described in detail by the following preferred embodiments and accompanying drawings.

图1 是本实用新型一种循环水冷低压铝合金轮毂铸造模具结构图;Fig. 1 is a kind of circulating water cooling low pressure aluminum alloy wheel hub casting mould structure diagram of the present invention;

图2 是本实用新型一种循环水冷低压铝合金轮毂铸造模具主工件结构图。Figure 2 is a structural diagram of the main workpiece of a circulating water-cooled low-pressure aluminum alloy wheel hub casting mold of the present invention.

图中:1、下模;2、上模;3、侧模;4、主工件;5、循环冷水道;6、焊接密封端;7、进水端;8、出水端;9、内部水道。In the picture: 1. Lower die; 2. Upper die; 3. Side die; 4. Main workpiece; 5. Circulating cold water channel; 6. Welding sealing end; 7. Water inlet end; 8. Water outlet end; 9. Internal water channel .

具体实施方式Detailed ways

本发明实施例所提供的一种循环水冷低压铝合金轮毂铸造模具,结构简单,使用方便,冷却效果好及不易开裂、耐用,可提高生产效率。The circulating water-cooled low-pressure aluminum alloy wheel hub casting mold provided by the embodiment of the present invention has the advantages of simple structure, convenient use, good cooling effect, not easy to crack, durable, and can improve production efficiency.

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

如图1、2所示一种循环水冷低压铝合金轮毂铸造模具,包括相互配合的上模2、下模1、侧模3和主工件4,所述上模2、下模1和侧模3形成用于铸造汽车轮毂的汽车轮毂型腔,所述主工件4与所述上模2连接,所述主工件4材料为H13模具钢,热处理硬度为HRC30-35。为满足铸造工艺要求,在铸造时需要对模具进行冷却,本实用新型采用水冷方式对模具进行冷却,以达到良好的冷却效果,通过在主工件4上加工循环冷水道5,来满足铸造模具所需的工艺要求,铸件报废率低,生产效率高。如图2所示所述循环冷水道5包括进水端7、出水端8、焊接密封端6和内部水道9,在本实用新型中通过钻床加工出带圆形的长条状循环冷水道5且均匀分布于主工件4的侧壁内,水流就在工件内部循环流动排出,故其冷却效果好,本技术方案中主工件4上设置的循环冷水道5主要加工工艺是通过深孔钻从主工件4外壁上钻孔至一定的深度,然后停止钻孔这样就得到一个不连通的水道,在使用相同方法均匀的在主工件4上加工水道,后续水道穿过前一个水道的前部使各个水道之间连通,在工件内部形成相互连通的水道,起始水道不与最后一个水道连通,再将水道外端的一小段进行挡焊封死位置位于焊接密封端6处起到避免液体泄漏,只留下相互连通的水道,使其形成循环冷水道5对工件进行冷却,这样的好处是只在工件上焊接一个点,焊接应力很小,焊接点少了相应的应力也就变小了,工件也就不易开裂,而一般加工方法是在工件上车环形槽再通过压板然后再满焊所形成的水道,因其焊接是整圈满焊,其焊接应力较大的残留在工件上,工件会因冷热交替频繁及焊接应力大而容易开裂,造成修模困难或者报废,故本方案是可以预防及减少工件因冷热交替频繁及焊接应力过大导致开裂的问题,其结构简单,加工方便,且工件具有不易开裂、耐用的特点;所述循环冷水道进水端7与出水端8通过无缝管焊接连接引出,保证了水道外接的密封性。As shown in Figures 1 and 2, a circulating water-cooled low-pressure aluminum alloy wheel casting mold includes an upper mold 2, a lower mold 1, a side mold 3 and a main workpiece 4 that cooperate with each other. The upper mold 2, the lower mold 1 and the side mold 3. An automobile wheel hub cavity for casting automobile wheels is formed. The main workpiece 4 is connected to the upper mold 2. The material of the main workpiece 4 is H13 mold steel, and the heat treatment hardness is HRC30-35. In order to meet the requirements of the casting process, the mold needs to be cooled during casting. The utility model adopts a water cooling method to cool the mold to achieve a good cooling effect. The required process requirements, the casting scrap rate is low, and the production efficiency is high. As shown in FIG. 2, the circulating cold water channel 5 includes a water inlet end 7, a water outlet end 8, a welded sealing end 6 and an internal water channel 9. In the present invention, a circular long circular cold water channel 5 is processed by a drilling machine. And evenly distributed in the side wall of the main workpiece 4, the water flow is circulated and discharged inside the workpiece, so its cooling effect is good. The outer wall of the main workpiece 4 is drilled to a certain depth, and then the drilling is stopped so that an unconnected water channel is obtained. In the same method, the water channel is evenly processed on the main workpiece 4, and the subsequent water channel passes through the front of the previous water channel. The water channels are connected to each other, and the interconnected water channels are formed inside the workpiece. The initial water channel is not connected to the last water channel, and then a small section of the outer end of the water channel is welded and sealed. The position is located at the welding sealing end 6 to avoid liquid leakage. Only the interconnected water channels are left to form a circulating cold water channel 5 to cool the workpiece. The advantage of this is that only one point is welded on the workpiece, and the welding stress is very small. If the welding point is less, the corresponding stress will become smaller. The workpiece is not easy to crack, and the general processing method is to carve the annular groove on the workpiece, pass through the pressure plate, and then fully weld the water channel. Because the welding is a full circle of welding, the welding stress is large and remains on the workpiece. It will be easy to crack due to frequent hot and cold alternation and high welding stress, resulting in difficulty in repairing or scrapping the mold. Therefore, this solution can prevent and reduce the cracking of the workpiece due to frequent hot and cold alternation and excessive welding stress. It is convenient, and the workpiece is not easy to crack and durable; the water inlet end 7 and the water outlet end 8 of the circulating cold water channel are drawn out through a seamless pipe welding connection, which ensures the sealing performance of the water channel.

以上内容是结合具体的优选实施方式对本实用新型保护范围的限制,所属领域技术人员应该明白,在本实用新型的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本实用新型的保护范围以内。The above content is a limitation of the protection scope of the present invention in combination with the specific preferred embodiments. Those skilled in the art should understand that on the basis of the technical solutions of the present invention, those skilled in the art can make various Such modifications or deformations are still within the protection scope of the present invention.

Claims (3)

1.一种循环水冷低压铝合金轮毂铸造模具,包括相互配合的上模(2)、下模(1)、侧模(3)和主工件(4),所述上模(2)、下模(1)和侧模(3)形成用于铸造汽车轮毂的汽车轮毂型腔,所述主工件(4)与所述上模(2)连接,其特征在于:所述主工件(4)设有循环冷水道(5)。1. A circulating water-cooled low-pressure aluminum alloy wheel hub casting mold, comprising an upper mold (2), a lower mold (1), a side mold (3) and a main workpiece (4) that cooperate with each other, the upper mold (2), the lower mold (2), the lower mold (1) and the main workpiece (4). The mold (1) and the side mold (3) form an automobile wheel hub cavity for casting an automobile wheel hub, and the main workpiece (4) is connected with the upper mold (2), characterized in that: the main workpiece (4) A circulating cold water channel (5) is provided. 2.根据权利要求1所述的一种循环水冷低压铝合金轮毂铸造模具,其特征在于:所述循环冷水道(5)包括进水端(7)、出水端(8)、焊接密封端(6)和内部水道(9),所述循环冷水道(5)为圆形长条状且均匀分布于主工件(4)的侧壁上;所述循环冷水道(5)的进水端(7)与出水端(8)通过无缝管焊接连接引出;所述内部水道(9)互通处加工有焊接密封端(6)。2. A circulating water-cooled low-pressure aluminum alloy wheel hub casting mold according to claim 1, characterized in that: the circulating cold water channel (5) comprises a water inlet end (7), a water outlet end (8), a welded sealing end ( 6) and the internal water channel (9), the circulating cold water channel (5) is in the shape of a circular strip and is evenly distributed on the side wall of the main workpiece (4); the water inlet end ( 7) Connected with the water outlet (8) through seamless pipe welding; the internal water channel (9) is connected with a welded sealing end (6). 3.根据权利要求1所述的一种循环水冷低压铝合金轮毂铸造模具,其特征在于:所述主工件(4)材料为H13模具钢,热处理硬度为HRC30-35。3. A circulating water-cooled low-pressure aluminum alloy wheel hub casting mold according to claim 1, characterized in that: the material of the main workpiece (4) is H13 mold steel, and the heat treatment hardness is HRC30-35.
CN201822125128.7U 2018-12-18 2018-12-18 A circulating water-cooled low-pressure aluminum alloy wheel hub casting mold Expired - Fee Related CN210139049U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117463955A (en) * 2023-11-07 2024-01-30 浙江今飞凯达轮毂股份有限公司 A polygonal water channel wheel hub casting device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117463955A (en) * 2023-11-07 2024-01-30 浙江今飞凯达轮毂股份有限公司 A polygonal water channel wheel hub casting device

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