CN210138666U - A kind of bipolar stirring lubricating oil blending kettle - Google Patents
A kind of bipolar stirring lubricating oil blending kettle Download PDFInfo
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- CN210138666U CN210138666U CN201920485150.4U CN201920485150U CN210138666U CN 210138666 U CN210138666 U CN 210138666U CN 201920485150 U CN201920485150 U CN 201920485150U CN 210138666 U CN210138666 U CN 210138666U
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- 238000003756 stirring Methods 0.000 title claims abstract description 125
- 238000002156 mixing Methods 0.000 title claims abstract description 35
- 239000010687 lubricating oil Substances 0.000 title claims abstract description 26
- 239000003921 oil Substances 0.000 claims description 20
- 230000000694 effects Effects 0.000 claims description 11
- 238000000926 separation method Methods 0.000 claims description 10
- 239000002199 base oil Substances 0.000 claims description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
本实用新型涉及一种双极搅拌润滑油调和釜,包括釜体罐,釜体罐的顶部设有进料口,釜体罐的下部设有出料口,釜体罐内设有竖直的旋转搅拌轴,旋转搅拌轴包括外轴筒,外轴筒内设有可伸缩组合轴芯,可伸缩组合轴芯包括上轴段、驱动段、下轴段,上轴段与驱动段的上端形成内外螺纹连接,下轴段与驱动段的下端形成内外螺纹连接,外轴筒的上部铰设有若干上搅拌悬臂,上搅拌悬臂的中部与上支撑臂的一端铰接,上支撑臂的另一端与上轴段侧面铰接,外轴筒的下部与下轴段侧面间设有与上相同的机构,釜体罐内的底部设有旋转搅拌盘,旋转搅拌盘包括旋转盘。本实用新型采用在调和釜内设置双极搅拌动力源的方案,具有加工效率高的特点。
The utility model relates to a bipolar stirring lubricating oil blending kettle, comprising a kettle body tank; The rotating stirring shaft includes an outer shaft barrel, and a retractable combined shaft core is arranged in the outer shaft barrel. The retractable combined shaft core includes an upper shaft section, a driving section, and a lower shaft section, and the upper shaft section and the upper end of the driving section are formed. The inner and outer threads are connected, and the lower shaft section and the lower end of the driving section are connected with inner and outer threads. The upper part of the outer shaft is hinged with a number of upper stirring cantilevers, the middle part of the upper stirring cantilever is hinged with one end of the upper support arm, and the other end of the upper support arm is hinged with the upper support arm. The sides of the upper shaft section are hinged, the lower part of the outer shaft cylinder and the side of the lower shaft section are provided with the same mechanism as above, and the bottom of the kettle body tank is provided with a rotating stirring disk, which includes a rotating disk. The utility model adopts the scheme of arranging a bipolar stirring power source in the mixing kettle, and has the characteristics of high processing efficiency.
Description
技术领域technical field
本实用新型涉及一种润滑油调和釜,特别涉及一种双极搅拌润滑油调和釜,属于润滑油调和釜领域。The utility model relates to a lubricating oil blending kettle, in particular to a bipolar stirring lubricating oil blending kettle, which belongs to the field of lubricating oil blending kettles.
背景技术Background technique
润滑油调和釜主要用来完成润滑油制备过程中的调和反应,调和润滑油的制备过程包括按照油品的配方将润滑油基础油组分和添加剂组分按比例、顺序加入调和釜,调和均匀后形成润滑油成品。目前的调和釜的类型大同小异,需要进行较长时间的搅拌才能实现物料的均匀化调和,釜内不同层面间的物料实现均匀调和的时间长,加工效率较低。The lubricating oil blending kettle is mainly used to complete the blending reaction in the lubricating oil preparation process. The preparation process of the blending lubricating oil includes adding the lubricating oil base oil components and additive components to the blending kettle in proportion and order according to the formula of the oil product, and the blending is uniform. After the formation of lubricating oil finished products. At present, the types of blending kettles are similar, and it takes a long time to stir to achieve uniform blending of materials. It takes a long time to achieve uniform blending of materials between different layers in the kettle, and the processing efficiency is low.
实用新型内容Utility model content
本实用新型双极搅拌润滑油调和釜公开了新的方案,采用在调和釜内设置双极搅拌动力源的方案,解决了现有方案加工效率低的问题。The bipolar stirring lubricating oil blending kettle of the utility model discloses a new scheme, and adopts the scheme of arranging a bipolar stirring power source in the blending kettle, which solves the problem of low processing efficiency of the existing scheme.
本实用新型双极搅拌润滑油调和釜包括釜体罐,釜体罐的顶部设有进料口,釜体罐的下部设有出料口,釜体罐内设有竖直的旋转搅拌轴,旋转搅拌轴包括外轴筒,外轴筒内设有可伸缩组合轴芯,可伸缩组合轴芯包括上轴段、驱动段、下轴段,上轴段与驱动段的上端形成内外螺纹连接,下轴段与驱动段的下端形成内外螺纹连接,外轴筒的上部铰设有若干上搅拌悬臂,上搅拌悬臂的中部与上支撑臂的一端铰接,上支撑臂的另一端与上轴段侧面铰接,外轴筒的下部铰设有若干下搅拌悬臂,下搅拌悬臂的中部与下支撑臂的一端铰接,下支撑臂的另一端与下轴段侧面铰接,电机驱动驱动段旋转,驱动段通过螺纹连接驱动上轴段伸展通过铰接连接带动上支撑臂撑起上搅拌悬臂,驱动段通过螺纹连接驱动下轴段伸展通过铰接连接带动下支撑臂撑起下搅拌悬臂,釜体罐内的底部设有旋转搅拌盘,旋转搅拌盘包括旋转盘,旋转盘在电机的驱动下旋转搅拌釜体罐内的油料。The bipolar stirring lubricating oil blending kettle of the utility model comprises a kettle body tank, the top of the kettle body tank is provided with a feeding port, the lower part of the kettle body tank is provided with a discharging port, and the kettle body tank is provided with a vertical rotating stirring shaft. The rotating stirring shaft includes an outer shaft cylinder, and a retractable combined shaft core is arranged in the outer shaft cylinder. The retractable combined shaft core includes an upper shaft section, a driving section, and a lower shaft section. The upper shaft section and the upper end of the driving section are connected with internal and external threads. The lower shaft section and the lower end of the driving section are connected by internal and external threads, the upper part of the outer shaft barrel is hinged with a number of upper stirring cantilevers, the middle part of the upper stirring cantilever is hinged with one end of the upper support arm, and the other end of the upper support arm is connected with the side of the upper shaft section. The lower part of the outer shaft is hinged with several lower stirring cantilevers, the middle part of the lower stirring cantilever is hinged with one end of the lower support arm, the other end of the lower support arm is hinged with the side of the lower shaft section, the motor drives the driving section to rotate, and the driving section passes through the The threaded connection drives the upper shaft section to stretch and drives the upper support arm to support the upper stirring cantilever through the hinged connection, and the drive section drives the lower shaft section to stretch through the threaded connection to drive the lower support arm to support the lower stirring cantilever through the hinged connection. There is a rotating stirring disc, which includes a rotating disc, and the rotating disc is driven by a motor to rotate the oil in the stirring tank body.
进一步,本方案的进料口内设有进料管,进料管内设有沿管轴设置的若干油料分隔栅板单元,油料分隔栅板单元包括栅板组A、栅板组B,栅板组A包括多个平行布置的栅板A,栅板组B包括多个平行布置的栅板B,栅板A与栅板B呈垂直布置,基油通过油料分隔栅板单元进入釜体罐。Further, the feeding port of this scheme is provided with a feeding pipe, and the feeding pipe is provided with a number of oil separation grid plate units arranged along the pipe axis. The oil separation grid plate unit includes a grid plate group A, a grid plate group B, and a grid plate. Group A includes a plurality of grid plates A arranged in parallel. The grid plate group B includes a plurality of grid plates B arranged in parallel. The grid plates A and the grid plates B are arranged vertically. The base oil enters the kettle body tank through the oil separation grid plate unit.
进一步,本方案的上搅拌悬臂、下搅拌悬臂的自由端上设有旋转搅拌桨,旋转搅拌桨沿上搅拌悬臂、下搅拌悬臂的轴线自转搅拌釜体罐内的油料。Further, the free ends of the upper stirring cantilever and the lower stirring cantilever are provided with rotating stirring paddles, and the rotating stirring paddles rotate along the axes of the upper stirring cantilever and the lower stirring cantilever to stir the oil in the tank.
进一步,本方案的旋转盘包括盘体外壳,盘体外壳上端设有旋转盘面,盘体外壳的底部与下方的盘体电机旋转传动连接,旋转盘面与设在盘体外壳内的旋转盘面电机旋转传动连接,盘体电机驱动盘体外壳带动旋转盘面绕盘体电机的输出轴旋转,旋转盘面电机驱动旋转盘面自转。Further, the rotating disk of this scheme includes a disk body shell, the upper end of the disk body shell is provided with a rotating disk surface, the bottom of the disk body shell is connected with the disk body motor below for rotational transmission, and the rotating disk surface is arranged in the disk body shell The rotating disk surface motor rotates. Drive connection, the disk body motor drives the disk body shell to drive the rotating disk surface to rotate around the output shaft of the disk body motor, and the rotating disk surface motor drives the rotating disk surface to rotate.
更进一步,本方案的旋转盘面与水平面呈倾斜相交设置,旋转盘面上设有搅拌凸棱,搅拌凸棱增强旋转盘面的搅拌效果。Furthermore, in this solution, the rotating disk surface and the horizontal plane are arranged obliquely and intersecting, and the rotating disk surface is provided with stirring ribs, and the stirring ribs enhance the stirring effect of the rotating disk surface.
进一步,本方案的旋转搅拌轴的外侧设有筒状旋转搅拌栅板架,筒状旋转搅拌栅板架与旋转搅拌轴同轴设置,筒状旋转搅拌栅板架与旋转搅拌轴的旋转方向相反。Further, the outside of the rotating stirring shaft of this scheme is provided with a cylindrical rotating stirring grid plate frame, the cylindrical rotating stirring grid plate frame is coaxially arranged with the rotating stirring shaft, and the rotating direction of the cylindrical rotating stirring grid plate frame and the rotating stirring shaft is opposite. .
本实用新型双极搅拌润滑油调和釜采用在调和釜内设置双极搅拌动力源的方案,具有加工效率高的特点。The bipolar stirring lubricating oil blending kettle of the utility model adopts the scheme of arranging a bipolar stirring power source in the blending kettle, and has the characteristics of high processing efficiency.
附图说明Description of drawings
图1是本实用新型双极搅拌润滑油调和釜实施例一的示意图。Fig. 1 is a schematic diagram of Embodiment 1 of the bipolar stirring lubricating oil blending kettle of the present invention.
图2是双极搅拌润滑油调和釜实施例二的示意图。Figure 2 is a schematic diagram of the second embodiment of the bipolar stirring lubricating oil blending kettle.
图3是双极搅拌润滑油调和釜实施例三的示意图。3 is a schematic diagram of Embodiment 3 of the bipolar stirring lubricating oil blending kettle.
图4是进料管内部结构的示意图。Figure 4 is a schematic diagram of the internal structure of the feed pipe.
图5是可伸缩组合轴芯的局部A放大示意图。Fig. 5 is an enlarged schematic view of part A of the retractable combined shaft core.
图6是旋转搅拌盘改进型的示意图。Figure 6 is a schematic view of a modification of the rotating stirring disk.
其中,100是釜体罐,210是外轴筒,211是上搅拌悬臂,212是上支撑臂,213是下搅拌悬臂,214是下支撑臂,215是旋转搅拌桨,220是可伸缩组合轴芯,221是上轴段,222是驱动段,223是下轴段,310是旋转盘,311是盘体外壳,312是旋转盘面,410是进料管,411是栅板A,412是栅板B,510是筒状旋转搅拌栅板架。Among them, 100 is the kettle body tank, 210 is the outer shaft cylinder, 211 is the upper stirring cantilever, 212 is the upper supporting arm, 213 is the lower stirring cantilever, 214 is the lower supporting arm, 215 is the rotating stirring paddle, and 220 is the retractable combined shaft Core, 221 is the upper shaft section, 222 is the driving section, 223 is the lower shaft section, 310 is the rotating disc, 311 is the disc body shell, 312 is the rotating disc surface, 410 is the feeding pipe, 411 is the grid plate A, and 412 is the grid Plate B, 510 is a cylindrical rotating stirring grid plate frame.
具体实施方式Detailed ways
以下结合附图,对本实用新型作进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings.
如图1所示,本实用新型双极搅拌润滑油调和釜包括釜体罐,釜体罐的顶部设有进料口,釜体罐的下部设有出料口,釜体罐内设有竖直的旋转搅拌轴,旋转搅拌轴包括外轴筒,外轴筒内设有可伸缩组合轴芯,可伸缩组合轴芯包括上轴段、驱动段、下轴段,上轴段与驱动段的上端形成内外螺纹连接,下轴段与驱动段的下端形成内外螺纹连接,外轴筒的上部铰设有若干上搅拌悬臂,上搅拌悬臂的中部与上支撑臂的一端铰接,上支撑臂的另一端与上轴段侧面铰接,外轴筒的下部铰设有若干下搅拌悬臂,下搅拌悬臂的中部与下支撑臂的一端铰接,下支撑臂的另一端与下轴段侧面铰接,电机驱动驱动段旋转,驱动段通过螺纹连接驱动上轴段伸展通过铰接连接带动上支撑臂撑起上搅拌悬臂,驱动段通过螺纹连接驱动下轴段伸展通过铰接连接带动下支撑臂撑起下搅拌悬臂,如图5所示,驱动段外侧的电机驱动其旋转,基于以上结构和螺纹连接,驱动段两头的上轴段和下轴段被旋出撑起搅拌悬臂,同样旋入则放下搅拌悬臂。釜体罐内的底部设有旋转搅拌盘,旋转搅拌盘包括旋转盘,旋转盘在电机的驱动下旋转搅拌釜体罐内的油料。油料进入釜体罐后,启动旋转搅拌轴、旋转搅拌盘形成双极搅拌,通过可伸缩组合轴芯的驱动段打开上轴段与下轴段上的搅拌悬臂增强搅拌效果,大幅提高了油料的加工效率。As shown in Figure 1, the bipolar stirring lubricating oil blending kettle of the present utility model comprises a kettle body tank, the top of the kettle body tank is provided with a feeding port, the lower part of the kettle body tank is provided with a discharge port, and the kettle body tank is provided with a vertical Straight rotating mixing shaft, the rotating mixing shaft includes an outer shaft cylinder, and a retractable combined shaft core is arranged in the outer shaft cylinder. The retractable combined shaft core includes an upper shaft section, a driving section, and a lower shaft section. The upper end is connected with internal and external threads, the lower shaft section is connected with the lower end of the driving section by internal and external threads, the upper part of the outer shaft is hinged with a number of upper stirring cantilevers, the middle part of the upper stirring cantilever is hinged with one end of the upper support arm, and the other side of the upper support arm is hinged. One end is hinged with the side of the upper shaft section, the lower part of the outer shaft is hinged with several lower stirring cantilevers, the middle part of the lower stirring cantilever is hinged with one end of the lower support arm, the other end of the lower support arm is hinged with the side of the lower shaft section, and the motor is driven to drive The segment rotates, the driving segment drives the upper shaft segment to stretch through the threaded connection, and drives the upper support arm to support the upper stirring cantilever through the hinged connection, and the driving segment drives the lower shaft segment to stretch through the threaded connection. As shown in Figure 5, the motor on the outside of the driving section drives it to rotate. Based on the above structure and screw connection, the upper and lower shaft sections at both ends of the driving section are unscrewed to support the stirring cantilever, and also screwed in to lower the stirring cantilever. The bottom of the kettle body tank is provided with a rotating stirring plate, and the rotating stirring plate includes a rotating plate, and the rotating plate rotates and stirs the oil in the kettle body tank under the drive of the motor. After the oil enters the kettle body tank, start the rotating stirring shaft and the rotating stirring disc to form bipolar stirring, and open the stirring cantilever on the upper shaft section and the lower shaft section through the drive section of the retractable combined shaft core to enhance the stirring effect and greatly improve the oil quality. processing efficiency.
为了避免基油长期放置造成的油质不均,提高加工的均匀性,本方案在进料管内设置了分油结构,如图4所示,具体是本方案的进料口内设有进料管,进料管内设有沿管轴设置的若干油料分隔栅板单元,油料分隔栅板单元包括栅板组A、栅板组B,栅板组A包括多个平行布置的栅板A,栅板组B包括多个平行布置的栅板B,栅板A与栅板B呈垂直布置,基油通过油料分隔栅板单元进入釜体罐。In order to avoid uneven oil quality caused by long-term storage of base oil and improve the uniformity of processing, the oil separation structure is set in the feeding pipe in this scheme, as shown in Figure 4, specifically, the feeding port of this scheme is provided with a feeding material Pipe, the feed pipe is provided with a number of oil separation grid units arranged along the pipe axis, the oil separation grid unit includes grid group A, grid group B, grid group A includes a plurality of grid plates A arranged in parallel, The plate group B includes a plurality of grid plates B arranged in parallel, the grid plates A and the grid plates B are arranged vertically, and the base oil enters the kettle body tank through the oil separation grid plate unit.
为了增强搅拌效果,本方案的上搅拌悬臂、下搅拌悬臂的自由端上设有旋转搅拌桨,旋转搅拌桨沿上搅拌悬臂、下搅拌悬臂的轴线自转搅拌釜体罐内的油料。为了进一步增强搅拌效果,本方案的旋转搅拌轴的外侧设有筒状旋转搅拌栅板架,如图2所示,筒状旋转搅拌栅板架与旋转搅拌轴同轴设置,筒状旋转搅拌栅板架与旋转搅拌轴的旋转方向相反。In order to enhance the stirring effect, the free ends of the upper stirring cantilever and the lower stirring cantilever are provided with rotating stirring paddles, and the rotating stirring paddles rotate along the axes of the upper stirring cantilever and the lower stirring cantilever to stir the oil in the tank. In order to further enhance the stirring effect, the outer side of the rotating stirring shaft of this scheme is provided with a cylindrical rotating stirring grid plate frame. As shown in Figure 2, the cylindrical rotating stirring grid plate frame is coaxially arranged with the rotating stirring shaft, and the cylindrical rotating stirring grid plate frame is arranged coaxially. The plate holder rotates in the opposite direction to the rotating agitator shaft.
为了改进旋转盘的搅拌效果,本方案的旋转盘可以采用两级可调旋转的方案,具体是旋转盘包括盘体外壳,盘体外壳上端设有旋转盘面,盘体外壳的底部与下方的盘体电机旋转传动连接,旋转盘面与设在盘体外壳内的旋转盘面电机旋转传动连接,盘体电机驱动盘体外壳带动旋转盘面绕盘体电机的输出轴旋转,旋转盘面电机驱动旋转盘面自转。为了进一步改进旋转盘的搅拌效果,本方案采用了变角度搅拌的方案,如图3、6所示,旋转盘面与水平面呈倾斜相交设置,旋转盘面上设有搅拌凸棱,搅拌凸棱增强旋转盘面的搅拌效果。In order to improve the stirring effect of the rotating disk, the rotating disk of this scheme can adopt a two-stage adjustable rotation scheme. Specifically, the rotating disk includes a disk body shell, the upper end of the disk body shell is provided with a rotating disk surface, and the bottom of the disk body shell and the lower disk The body motor is connected by rotation transmission, and the rotating disk surface is connected with the rotating disk surface motor arranged in the disk body shell. The disk body motor drives the disk body shell to drive the rotating disk surface to rotate around the output shaft of the disk body motor. In order to further improve the stirring effect of the rotating disk, this scheme adopts the scheme of variable angle stirring. As shown in Figures 3 and 6, the rotating disk surface and the horizontal plane are inclined and intersected, and the rotating disk surface is provided with stirring ribs, which enhance the rotation. The stirring effect of the plate.
本方案的双极搅拌润滑油调和釜采用旋转搅拌轴与旋转搅拌盘结合的双极搅拌方案提高调和釜加工效果,采用内设有效分隔栅板单元的进口管均匀基油原料,采用增设的旋转搅拌桨和筒状旋转搅拌栅板架增强旋转搅拌轴的效果,采用两级可调旋转的旋转盘方案增强其效果。基于以上特点,本方案的双极搅拌润滑油调和釜相比现有同类产品具有实质性特点和进步。The bipolar stirring lubricating oil blending kettle of this scheme adopts the bipolar stirring scheme combining the rotating stirring shaft and the rotating stirring disc to improve the processing effect of the blending kettle. The stirring paddle and the cylindrical rotating stirring grid plate frame enhance the effect of the rotating stirring shaft, and the two-stage adjustable rotating rotating disk scheme is adopted to enhance its effect. Based on the above characteristics, the bipolar stirring lubricating oil blending kettle of this scheme has substantial characteristics and progress compared with existing similar products.
本方案双极搅拌润滑油调和釜并不限于具体实施方式中公开的内容,实施例中出现的技术方案可以基于本领域技术人员的理解而延伸,本领域技术人员根据本方案结合公知常识作出的简单替换方案也属于本方案的范围。The bipolar stirring lubricating oil blending kettle of this solution is not limited to the content disclosed in the specific embodiments. The technical solutions appearing in the examples can be extended based on the understanding of those skilled in the art. Simple alternatives are also within the scope of this scheme.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920485150.4U CN210138666U (en) | 2019-04-11 | 2019-04-11 | A kind of bipolar stirring lubricating oil blending kettle |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920485150.4U CN210138666U (en) | 2019-04-11 | 2019-04-11 | A kind of bipolar stirring lubricating oil blending kettle |
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| Publication Number | Publication Date |
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| CN210138666U true CN210138666U (en) | 2020-03-13 |
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| CN201920485150.4U Expired - Fee Related CN210138666U (en) | 2019-04-11 | 2019-04-11 | A kind of bipolar stirring lubricating oil blending kettle |
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| CN (1) | CN210138666U (en) |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200313 |
