CN210132630U - Gypsum board stirring grouting equipment - Google Patents
Gypsum board stirring grouting equipment Download PDFInfo
- Publication number
- CN210132630U CN210132630U CN201920740065.8U CN201920740065U CN210132630U CN 210132630 U CN210132630 U CN 210132630U CN 201920740065 U CN201920740065 U CN 201920740065U CN 210132630 U CN210132630 U CN 210132630U
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- CN
- China
- Prior art keywords
- stirring
- grouting
- gypsum board
- pipeline
- storage tank
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000003756 stirring Methods 0.000 title claims abstract description 94
- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 19
- 239000010440 gypsum Substances 0.000 title claims abstract description 19
- 238000003860 storage Methods 0.000 claims abstract description 24
- 238000002347 injection Methods 0.000 claims abstract description 20
- 239000007924 injection Substances 0.000 claims abstract description 20
- 239000004615 ingredient Substances 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 44
- 239000004088 foaming agent Substances 0.000 claims description 14
- 239000002002 slurry Substances 0.000 claims description 14
- 238000011010 flushing procedure Methods 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000007667 floating Methods 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- -1 polytetrafluoroethylene Polymers 0.000 claims description 5
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 239000011440 grout Substances 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000009434 installation Methods 0.000 abstract 1
- 239000011295 pitch Substances 0.000 description 8
- 238000007789 sealing Methods 0.000 description 6
- 230000001360 synchronised effect Effects 0.000 description 4
- 230000003670 easy-to-clean Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Images
Landscapes
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- Accessories For Mixers (AREA)
Abstract
The utility model discloses a gypsum board stirring grouting equipment, major ingredient storehouse lower extreme is equipped with rotary feeder, rotary feeder passes through the pipeline, the flange links to each other with screw conveyer, screw conveyer connects the conveying line of slope installation, conveying line's upper end below is equipped with interim storage tank, interim storage tank upper end is equipped with the sensor, interim storage tank lower extreme is connected with major ingredient flow controller, major ingredient flow controller installs agitating unit below, agitating unit's tip, major ingredient flow controller front end still is equipped with dosing unit, two foamer injection pipelines around agitating unit's the upper portion is equipped with, agitating unit's rear end bottom is equipped with the electronic ball valve that floats of grout flow, the electronic unsteady ball valve lower extreme of grout flow is connected the grout and is washed two way control valves, the grout is washed two way control valves and is communicate respectively and is washd the outlet, grout mouth. The utility model discloses realize gypsum board full-automatic production, alleviate workman intensity of labour, practice thrift the human cost.
Description
Technical Field
The utility model belongs to building material production field specifically relates to a gypsum board stirring grouting equipment.
Background
The production process of the gypsum board of the applicant company comprises the following steps: material storage → material conveying → main and auxiliary material proportioning → pipeline stirring → proportionally adding foaming stirring → grouting → rolling molding → heating and ventilating accelerated solidification → cutting → conveying → overturning → stacking. Therefore, in order to realize full-automatic production, reduce the labor intensity of workers and save the labor cost, the inventor designs gypsum board stirring grouting equipment.
Disclosure of Invention
The utility model aims to provide gypsum board stirring grouting equipment, which is skillfully provided with a main material flow adjusting device, so that the flow control precision is greatly improved; and the design of the stirring double-helix impeller ensures that slurry can generate radial cross motion due to different internal and external screw pitches under the stirring of the impeller except for centrifugal rotation motion, so that the stirring is more uniform, and the slurry flows towards the rotation direction of the helical ribbon integrally, thereby realizing synchronous and continuous stirring.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the gypsum board stirring grouting equipment comprises a conveying part and a stirring part, wherein the conveying part comprises a rotary feeder and a spiral conveyor; the stirring part comprises a main material flow adjusting device, an ingredient controller and a stirring device; the specific connection relationship is as follows: the lower end of the main material bin is provided with a rotary feeder which is connected with a screw conveyer through a pipeline and a flange, and the screw conveyer is driven by a motor; the spiral conveyor is connected with a conveying pipeline which is installed obliquely, a temporary storage tank is arranged below the upper end of the conveying pipeline, a sensor is arranged at the upper end of the temporary storage tank, the lower end of the temporary storage tank is connected with a main material flow adjusting device, a stirring device is arranged below the main material flow adjusting device and comprises a double-spiral stirring impeller, and the stirring device drives a main shaft to rotate through a stirring motor and a belt pulley; the end part of the stirring device and the front end of the main material flow regulating device are also provided with a batching device, and the batching device comprises a batching flushing pipeline, an auxiliary material pipe, a batching controller and a liquid level sensor; the upper part of the stirring device is provided with a front foaming agent injection pipeline and a rear foaming agent injection pipeline, and the foaming agent injection pipelines are provided with switch electromagnetic valves; the bottom of the rear end of the stirring device is provided with a grouting flow electric floating ball valve, the lower end of the grouting flow electric floating ball valve is connected with a grouting flushing two-way control valve, the grouting flushing two-way control valve is respectively communicated with a cleaning water outlet, a grouting opening and a viscometer, and a plurality of flushing water electromagnetic valves are arranged at the top end of the upper part of the stirring device.
The main material flow adjusting device comprises an impeller and a shell, an upper opening is connected with the temporary storage tank, a lower opening is connected with the stirring device, a pass coupling is connected with the rotation control motor, powder falls into an impeller groove in the adjusting device from the upper opening, and the rotation speed of the external motor is not more than 240r/min to the maximum.
12 blades are uniformly distributed on the impeller of the main material flow regulating device.
The double-helix stirring impeller consists of two outer helical ribbons and an inner helical ribbon, and the pitch of the inner helical ribbon and the pitch of the outer helical ribbon are different by one time.
The stirring device is provided with a bracket.
The components are connected in a sealing way through flanges or buckles or sealing rings.
And the temporary material storage tank, the pipeline of the stirring device, the inner wall of the stirring device and the stirring blades which are in contact with the stirred slurry are all sprayed with the polytetrafluoroethylene coating.
Each pipeline of the foaming agent injection pipeline is provided with three injection points, and the injection points form an included angle of 120 degrees around the circumference.
The utility model has the characteristics of it is following:
1. the main material flow adjusting device mainly adjusts flow by means of an impeller, an upper opening is connected with the temporary storage tank, a lower opening is connected with the stirrer, a pass coupling is connected with the rotation control motor, powder falls into an impeller groove in the controller from the upper opening, the rotation speed of the external motor is faster, the main material flow is larger, the rotation speed is not more than 240r/min at most, and the control precision is greatly improved.
2. The double-helix stirring impeller consists of two outer helical ribbons and one inner helical ribbon, the pitch difference between the inner helical ribbon and the outer helical ribbon is one time, slurry is stirred by the impeller, centrifugal rotation motion is performed, radial cross motion can be generated due to different inner and outer pitches, stirring is more uniform, the slurry flows towards the rotation direction of the helical ribbons integrally, and synchronous continuous stirring can be realized.
3. The components are connected and sealed by flanges, buckles, sealing rings and the like, so that the components are connected tightly, and water and slurry do not leak.
4. The main material storage tank, the conveying pipeline, the inner wall of the stirring body, the stirring blades and other parts which are in contact with the stirring slurry are sprayed with special Teflon coating which is smooth and non-sticky and is easy to clean.
5. The utility model discloses make gypsum panel production stirring and grout process realize full-automatic, wash full-automatic, alleviate workman intensity of labour, practice thrift the human cost.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of the main material flow adjusting device of the present invention.
Fig. 3 is a schematic view of the internal rotary impeller of the main material flow regulator of the present invention.
The cross-sectional view of fig. 3 of fig. 4.
Fig. 5 is a schematic view of a double helix stirring impeller of the stirrer of the present invention.
Fig. 6 is a partially enlarged view of fig. 4.
In the figure: 1. the main feed bin, 2, rotary feeder, 3, a motor, 4, screw conveyer, 5, conveying pipeline, 6, a sensor, 7, temporary storage tank, 8, batching water and washing water route, 9, auxiliary material pipeline, 10, batching controller, 11, a liquid level sensor, 12, a stirring device, 13, a stirring motor, 14, a main material flow regulating device, 15, a foaming agent injection pipeline, 16, a switch electromagnetic valve, 17, a double-helix stirring impeller, 18, a grouting flow electric floating ball valve, 19, a cleaning water outlet, 20, a grouting washing two-way control valve, 21, a grouting opening, 22, a viscometer.
Detailed Description
The following detailed description of the embodiments, structures, features and effects of the invention will be made with reference to the accompanying drawings and examples.
Referring to fig. 1-5, the gypsum board stirring and grouting device comprises a conveying part and a stirring part, wherein the conveying part comprises a rotary feeder 2 and a screw conveyor 4; the stirring part comprises a main material flow adjusting device 14, an ingredient controller 10 and a stirring device 12; the specific connection relationship is as follows: the lower end of the main stock bin 1 is provided with a rotary feeder 2, the rotary feeder 2 is connected with a screw conveyor 4 through a pipeline and a flange, and the screw conveyor 4 is driven by a motor 3; the screw conveyor 4 is connected with a conveying pipeline 5 which is installed in an inclined mode, a temporary storage tank 7 is arranged below the upper end of the conveying pipeline 5, a sensor 6 is arranged at the upper end of the temporary storage tank 7, the lower end of the temporary storage tank 7 is connected with a main material flow adjusting device 14, a stirring device 12 is arranged below the main material flow adjusting device 14, the stirring device 12 comprises a double-spiral stirring impeller 17, and the stirring device 12 drives a main shaft to rotate through a stirring motor 13 and a belt pulley; the end part of the stirring device 12 and the front end of the main material flow regulating device 14 are also provided with a batching device, and the batching device comprises a batching flushing pipeline 8, an auxiliary material pipe 9, a batching controller 10 and a liquid level sensor 11; the upper part of the stirring device 12 is provided with a front foaming agent injection pipeline 15 and a rear foaming agent injection pipeline 15, and the foaming agent injection pipeline 15 is provided with a switch electromagnetic valve 16; the bottom of the rear end of the stirring device 12 is provided with a grouting flow electric floating ball valve 18, the lower end of the grouting flow electric floating ball valve 18 is connected with a grouting and flushing two-way control valve 20, the grouting and flushing two-way control valve 20 is respectively communicated with a cleaning and draining port 19, a grouting port 21 and a viscometer 22, and a plurality of flushing water electromagnetic valves are arranged at the top end of the upper part of the stirring device 12.
The main material flow adjusting device 14 comprises an impeller and a shell, an upper opening is connected with the temporary storage tank 7, a lower opening is connected with the stirring device 12, a pass coupling is connected with a rotation control motor, powder falls into an impeller groove in the adjusting device from the upper opening, and the maximum rotation speed of an external motor is not more than 240 r/min.
12 blades are uniformly distributed on the impeller of the main material flow regulating device 14.
The double-helix stirring impeller 17 is composed of two outer helical ribbons and one inner helical ribbon, and the pitch of the inner helical ribbon and the outer helical ribbon is different by one time.
The stirring device 12 is provided with a bracket mounting.
The components are connected in a sealing way through flanges or buckles or sealing rings.
And the temporary material storage tank, the pipeline of the stirring device, the inner wall of the stirring device and the stirring blades which are in contact with the stirred slurry are all sprayed with the polytetrafluoroethylene coating.
The foaming agent injection pipeline 15 is provided with three injection points per pipeline, and the injection points form an included angle of 120 degrees around the circumference.
The utility model discloses a work flow:
executing a power-on self-test program → no alarm of the system → executing a pre-cleaning program → injecting first batching water → starting a main material screw conveyer → starting a stirring device → activating a sensor on a temporary main material tank → stopping the main material screw conveyer → injecting first main batching → injecting a foaming agent → switching to a grouting pipeline → grouting flow control device starting control grouting → main material flow control device starting → main material screw conveyer starting → batching controller starting automatic batching → starting a viscometer feedback control loop → batching controller receiving feedback data → realizing automatic batching and synchronous stirring grouting.
The utility model has the characteristics of it is following:
1. the main material flow adjusting device mainly adjusts flow by means of an impeller, an upper opening is connected with the temporary storage tank, a lower opening is connected with the stirrer, a pass coupling is connected with the rotation control motor, powder falls into an impeller groove in the controller from the upper opening, the rotation speed of the external motor is faster, the main material flow is larger, the rotation speed is not more than 240r/min at most, and the control precision is greatly improved.
2. The double-helix stirring impeller consists of two outer helical ribbons and one inner helical ribbon, the pitch difference between the inner helical ribbon and the outer helical ribbon is one time, slurry is stirred by the impeller, centrifugal rotation motion is performed, radial cross motion can be generated due to different inner and outer pitches, stirring is more uniform, the slurry flows towards the rotation direction of the helical ribbons integrally, and synchronous continuous stirring can be realized.
3. The components are connected and sealed by flanges, buckles, sealing rings and the like, so that the components are connected tightly, and water and slurry do not leak.
4. The main material storage tank, the conveying pipeline, the inner wall of the stirring body, the stirring blades and other parts which are in contact with the stirring slurry are sprayed with the polytetrafluoroethylene coating, so that the polytetrafluoroethylene coating is smooth, does not stick to the slurry and is easy to clean.
5. The utility model discloses make gypsum panel production stirring and grout process realize full-automatic, wash full-automatic, alleviate workman intensity of labour, practice thrift the human cost.
The unexplained parts related to the present invention are the same as or implemented by using the prior art.
Claims (7)
1. The utility model provides a gypsum board stirring grouting equipment, includes conveying part and stirring part, its characterized in that: the conveying part comprises a rotary feeder (2) and a screw conveyor (4); the stirring part comprises a main material flow adjusting device (14), an ingredient controller (10) and a stirring device (12); the specific connection relationship is as follows: the lower end of the main stock bin (1) is provided with a rotary feeder (2), the rotary feeder (2) is connected with a screw conveyor (4) through a pipeline and a flange, and the screw conveyor (4) is driven by a motor (3); the spiral conveyor (4) is connected with a conveying pipeline (5) which is installed in an inclined mode, a temporary storage tank (7) is arranged below the upper end of the conveying pipeline (5), a sensor (6) is arranged at the upper end of the temporary storage tank (7), the lower end of the temporary storage tank (7) is connected with a main material flow adjusting device (14), a stirring device (12) is arranged below the main material flow adjusting device (14), the stirring device (12) comprises a double-spiral stirring impeller (17), and the stirring device (12) drives a main shaft to rotate through a stirring motor (13) and a belt pulley; the end part of the stirring device (12) and the front end of the main material flow regulating device (14) are also provided with a batching device, and the batching device comprises a batching flushing pipeline (8), an auxiliary material pipe (9), a batching controller (10) and a liquid level sensor (11); the upper part of the stirring device (12) is provided with a front foaming agent injection pipeline and a rear foaming agent injection pipeline (15), and the foaming agent injection pipeline (15) is provided with a switch electromagnetic valve (16); the bottom of the rear end of the stirring device (12) is provided with a grouting flow electric floating ball valve (18), the lower end of the grouting flow electric floating ball valve (18) is connected with a grouting flushing two-way control valve (20), the grouting flushing two-way control valve (20) is respectively communicated with a cleaning drainage outlet (19), a grouting opening (21) and a viscometer (22), and a plurality of flushing water electromagnetic valves are arranged at the top end of the upper part of the stirring device (12).
2. The gypsum board stirring grouting apparatus of claim 1, wherein: the main material flow adjusting device (14) comprises an impeller and a shell, an upper opening is connected with the temporary storage tank (7), a lower opening is connected with the stirring device (12), a pass coupling is connected with a rotation control motor, powder falls into an impeller groove in the adjusting device from the upper opening, and the maximum rotation speed of an external motor is not more than 240 r/min.
3. The gypsum board stirring grouting apparatus of claim 1, wherein: 12 blades are uniformly distributed on an impeller of the main material flow regulating device (14).
4. The gypsum board stirring grouting apparatus of claim 1, wherein: the double-helix stirring impeller (17) consists of two outer helical ribbons and one inner helical ribbon, and the pitch of the inner helical ribbon and the outer helical ribbon is doubled.
5. The gypsum board stirring grouting apparatus of claim 1, wherein: the stirring device (12) is provided with a bracket.
6. The gypsum board stirring grouting apparatus of claim 1, wherein: and the temporary material storage tank, the pipeline of the stirring device, the inner wall of the stirring device and the stirring blades which are in contact with the stirred slurry are all sprayed with the polytetrafluoroethylene coating.
7. The gypsum board stirring grouting apparatus of claim 1, wherein: each foaming agent injection pipeline (15) is provided with three injection points, and the injection points form an included angle of 120 degrees around the circumference.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920740065.8U CN210132630U (en) | 2019-05-22 | 2019-05-22 | Gypsum board stirring grouting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920740065.8U CN210132630U (en) | 2019-05-22 | 2019-05-22 | Gypsum board stirring grouting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210132630U true CN210132630U (en) | 2020-03-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920740065.8U Expired - Fee Related CN210132630U (en) | 2019-05-22 | 2019-05-22 | Gypsum board stirring grouting equipment |
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| Country | Link |
|---|---|
| CN (1) | CN210132630U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110027103A (en) * | 2019-05-22 | 2019-07-19 | 六盘水恒帆建筑材料有限公司 | A kind of stirring grouting equipment of gypsum sheet material automatic production line |
-
2019
- 2019-05-22 CN CN201920740065.8U patent/CN210132630U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110027103A (en) * | 2019-05-22 | 2019-07-19 | 六盘水恒帆建筑材料有限公司 | A kind of stirring grouting equipment of gypsum sheet material automatic production line |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200310 |