CN210131487U - Filter cartridge dust remover ash removal device based on annular airflow - Google Patents
Filter cartridge dust remover ash removal device based on annular airflow Download PDFInfo
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- 239000000428 dust Substances 0.000 title claims abstract description 38
- 238000007664 blowing Methods 0.000 claims abstract description 29
- 230000037431 insertion Effects 0.000 claims 4
- 238000003780 insertion Methods 0.000 claims 4
- 238000004140 cleaning Methods 0.000 abstract description 50
- 230000000694 effects Effects 0.000 abstract description 8
- 239000000463 material Substances 0.000 abstract description 4
- 238000009423 ventilation Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
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Abstract
本实用新型公开了一种基于环形气流的滤筒除尘器清灰装置,包括箱体、喷吹构件、出气口、滤筒和进气口,所述的箱体顶部设有出气口,箱体底部侧端设有进气口,箱体内部设有滤筒,所述的喷吹构件穿设在箱体上,其特征在于,所述的喷吹构件包括喷嘴单元,所述的喷嘴单元同轴设置在滤筒上方,所述的喷嘴单元基于环形气流对滤筒进行清灰,本实用新型设计合理,结构简单,可靠性高,清灰气流在环形喷嘴单元内和喷嘴单元到滤筒之间产生两次诱导卷吸作用,再加上与周围空气接触面积增大,其清灰性能大幅度提高,增强了清灰气流的发散作用,加大清灰气流与滤筒滤料的接触面积,提高了滤筒除尘器清灰的均匀性。
The utility model discloses a filter cartridge dust collector based on annular airflow, which comprises a box body, a blowing member, an air outlet, a filter cartridge and an air inlet. The top of the box body is provided with an air outlet, and the box body The bottom side end is provided with an air inlet, the inside of the box body is provided with a filter cartridge, and the blowing member is penetrated on the box body. The shaft is arranged above the filter cartridge, and the nozzle unit cleans the filter cartridge based on the annular airflow. The utility model has reasonable design, simple structure and high reliability. There are two induced entrainment effects, and the contact area with the surrounding air is increased, the cleaning performance is greatly improved, the divergent effect of the cleaning airflow is enhanced, and the contact area between the cleaning airflow and the filter material of the filter cartridge is increased. , to improve the uniformity of dust removal by the filter cartridge dust collector.
Description
技术领域technical field
本实用新型属于除尘设备技术领域,涉及一种清灰装置,特别涉及一种基于环形气流的滤筒除尘器清灰装置。The utility model belongs to the technical field of dust removal equipment, and relates to a dust cleaning device, in particular to a dust cleaning device for a filter cartridge dust collector based on annular airflow.
背景技术Background technique
目前,普遍应用的滤筒除尘器清灰方式主要是以压缩空气作为清灰动力,高速清灰气流从喷吹孔或圆形喷嘴射出形成空气波,在滤筒内迅速膨胀产生振动,使灰尘脱落。这种方式虽然结构简单,但是存在喷吹气流偏离中心、进入滤筒后分布不均、清灰不彻底、不均匀等问题,会降低滤筒过滤性能,加大系统运行阻力,严重影响滤筒的使用寿命。At present, the commonly used cleaning method of filter cartridge dust collector mainly uses compressed air as the cleaning power. fall off. Although this method is simple in structure, there are problems such as off-center injection air flow, uneven distribution after entering the filter cartridge, incomplete and uneven cleaning of dust, etc., which will reduce the filtration performance of the filter cartridge, increase the operating resistance of the system, and seriously affect the filter cartridge. service life.
实用新型内容Utility model content
针对现有技术存在的问题,本实用新型的目的是提供一种基于环形气流的滤筒除尘器清灰装置。解决喷吹气流偏离中心、进入滤筒后分布不均、清灰不彻底、不均匀等问题。Aiming at the problems existing in the prior art, the purpose of the present invention is to provide a dust removal device for a filter cartridge dust collector based on annular airflow. Solve the problems of off-center injection air flow, uneven distribution after entering the filter cartridge, incomplete and uneven cleaning, etc.
为了解决上述技术问题,本发明是通过以下技术方案实现:In order to solve the above-mentioned technical problems, the present invention is realized through the following technical solutions:
一种基于环形气流的滤筒除尘器清灰装置,包括箱体、喷吹构件、出气口、滤筒和进气口,所述的箱体顶部设有出气口,箱体底部侧端设有进气口,箱体内部设有滤筒,所述的喷吹构件穿设在箱体上,其特征在于,所述的喷吹构件包括喷嘴单元,所述的喷嘴单元同轴设置在滤筒上方,所述的喷嘴单元基于环形气流对滤筒进行清灰。A filter cartridge dust collector based on annular airflow includes a box body, a blowing member, an air outlet, a filter cartridge and an air inlet, the top of the box body is provided with an air outlet, and the bottom side end of the box body is provided with The air inlet, the inside of the box body is provided with a filter cartridge, the blowing member is penetrated on the box body, and it is characterized in that, the spraying member includes a nozzle unit, and the nozzle unit is coaxially arranged on the filter cartridge Above, the nozzle unit cleans the filter cartridge based on the annular airflow.
具体地,所述的喷嘴单元为径向通气的圆柱体,所述的喷嘴单元设有第一侧壁、第二通气口、空腔和第二侧壁,所述第一侧壁的形状为径向通气的圆柱形,所述第二侧壁的形状为径向通气的圆台形,所述的第一侧壁与第二侧壁均与所述圆柱体同轴设置,所述的圆台形侧面与所述圆柱形的侧面形成第二通气口,所述的第二通气口的形状为环形。Specifically, the nozzle unit is a cylinder with radial ventilation, the nozzle unit is provided with a first side wall, a second ventilation port, a cavity and a second side wall, and the shape of the first side wall is The radially ventilated cylindrical shape, the shape of the second side wall is a radially ventilated truncated cone, the first side wall and the second side wall are both coaxially arranged with the cylinder, and the circular truncated The side surface and the cylindrical side surface form a second ventilation opening, and the shape of the second ventilation opening is annular.
具体地,所述的圆台形的上底面的直径大于所述圆柱形的底面直径。Specifically, the diameter of the upper bottom surface of the frustum shape is larger than the diameter of the cylindrical bottom surface.
优选地,所述的环形的宽为0.25~1mm。Preferably, the width of the ring is 0.25-1 mm.
进一步地,所述的喷吹构件还设有贮气包、控制单元、喷吹管和插接管,所述贮气包经控制单元与喷吹管的一端连接,所述喷吹管的管壁上套设有所述的插接管,所述喷嘴单元通过插接管连接在喷吹管的管壁外。Further, the blowing member is also provided with an air storage bag, a control unit, a blowing pipe and a plug-in pipe, the air storage bag is connected with one end of the blowing pipe through the control unit, and the pipe wall of the blowing pipe is sleeved. With the plug-in pipe, the nozzle unit is connected outside the pipe wall of the blowing pipe through the plug-in pipe.
具体地,所述的喷嘴单元还设有第一通气口,所述的喷吹管设有第一开口,插接管设有第二开口,所述的第一开口与第二开口共同形成第一通气口。Specifically, the nozzle unit is further provided with a first vent, the blowing pipe is provided with a first opening, and the plug-in pipe is provided with a second opening, and the first opening and the second opening together form a first vent mouth.
具体地,所述的第一开口与第二开口的大小相同。Specifically, the first opening and the second opening have the same size.
具体地,所述的滤筒清灰装置还设有安装板,所述滤筒的端部与安装板连接,所述安装板固定在所述的箱体内侧壁上。Specifically, the filter cartridge cleaning device is further provided with a mounting plate, the end of the filter cartridge is connected with the mounting plate, and the mounting plate is fixed on the inner side wall of the box.
优选地,所述的喷嘴单元的个数与滤筒的个数相同。Preferably, the number of the nozzle units is the same as the number of filter cartridges.
具体地,所述的滤筒清灰装置还设有分流板和卸灰阀,所述的分流板设置在所述滤筒的底部,所述的卸灰阀设置在所述箱体底部。Specifically, the filter cartridge ash cleaning device is further provided with a flow distribution plate and an ash discharge valve, the flow distribution plate is arranged at the bottom of the filter cartridge, and the ash discharge valve is arranged at the bottom of the box body.
与现有的技术相比,本发明的有益效果是:当滤筒除尘器需要清灰时,可压缩清灰气流呈环状离开喷嘴,与周围空气接触面积增大,同时在环形喷嘴内和喷嘴到滤筒之间产生两次诱导卷吸作用,使得其清灰性能大幅度提高。环形喷嘴又增强了清灰气流的发散作用,加大清灰气流与滤筒滤料的接触面积,提高了滤筒除尘器清灰的均匀性。Compared with the prior art, the beneficial effect of the present invention is: when the filter cartridge dust collector needs to clean the dust, the compressible dust-cleaning airflow leaves the nozzle in a ring shape, and the contact area with the surrounding air is increased, and at the same time, the air flow in the ring nozzle and the surrounding air are enlarged. There are two induced entrainment effects between the nozzle and the filter cartridge, which greatly improves the cleaning performance. The annular nozzle also enhances the divergent effect of the cleaning air flow, increases the contact area between the cleaning air flow and the filter material of the filter cartridge, and improves the uniformity of the cleaning of the filter cartridge dust collector.
附图说明Description of drawings
图1是实施例1的喷吹管及喷嘴单元剖面图;1 is a cross-sectional view of a spray pipe and a nozzle unit of
图2是实施例1的整体结构示意图;Fig. 2 is the overall structure schematic diagram of
图3是实施例1的部分结构示意图;Fig. 3 is the partial structure schematic diagram of
图4是本装置与传统清灰装置清灰时的侧壁压力峰值对比图,A表示本实用新型的清灰装置,B表示传统清灰装置;Fig. 4 is the side wall pressure peak value comparison diagram when the device and the traditional ash cleaning device are cleaned, A represents the ash cleaning device of the present utility model, and B represents the traditional ash cleaning device;
图中各标号表示:1、箱体;2、贮气包;3、控制单元;4、喷吹管;5、出气口;6、插接管;7、喷嘴单元;7-1、第一通气口;7-2、第一侧壁;7-3、第二通气口;7-4、空腔;7-5、第二侧壁;8、安装板;9、滤筒;10、分流板; 11、进气口;12、卸灰阀。The symbols in the figure indicate: 1. Box body; 2. Air storage bag; 3. Control unit; 4. Blowing pipe; 5. Air outlet; 6. Plug-in pipe; 7. Nozzle unit; 7-2, the first side wall; 7-3, the second vent; 7-4, the cavity; 7-5, the second side wall; 8, the mounting plate; 9, the filter cartridge; 10, the dividing plate; 11. Air inlet; 12. Ash discharge valve.
以下结合说明书附图和具体实施方式对本实用新型做具体说明。The present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
具体实施方式Detailed ways
以下给出本实用新型的具体实施例,需要说明的是本实用新型并不局限于以下具体实施例,凡在本申请技术方案基础上做的等同变换均落入本实用新型的保护范围。Specific embodiments of the present utility model are given below. It should be noted that the present utility model is not limited to the following specific embodiments, and all equivalent transformations made on the basis of the technical solutions of the present application all fall into the protection scope of the present utility model.
本实用新型保护的基于环形气流的滤筒除尘器清灰装置,清灰气流在喷嘴单元内部的第二侧壁和喷嘴单元与滤筒之间进行了两次诱导卷吸作用,再加上与周围空气接触面积增大,其清灰性能大幅度提高。环形喷嘴单元增强了清灰气流的发散作用,加大清灰气流与滤筒滤料的接触面积,提高了滤筒除尘器清灰的均匀性。In the dust cleaning device of the filter cartridge dust collector based on the annular air flow protected by the utility model, the dust cleaning air flow performs two induction and entrainment effects on the second side wall inside the nozzle unit and between the nozzle unit and the filter cartridge, plus the The surrounding air contact area is increased, and its cleaning performance is greatly improved. The annular nozzle unit enhances the divergent effect of the cleaning air flow, increases the contact area between the cleaning air flow and the filter material of the filter cartridge, and improves the uniformity of cleaning the filter cartridge dust collector.
在未做进一步说明的情况下,本实用新型中的“上方”、“下方”、“顶部”、“底部”均为滤筒清灰装置各零部件之间的相对位置。In the case of no further description, "above", "below", "top" and "bottom" in the present utility model are the relative positions between the components of the filter cartridge cleaning device.
实施例1:Example 1:
遵从上述技术方案,本实施例提供了一种基于环形气流的滤筒除尘器清灰装置,如图1至图4所示,包括箱体1、喷吹构件、出气口5、滤筒9和进气口 11,箱体1顶部设有出气口5,箱体1底部侧端设有进气口11,箱体1内部设有滤筒9,喷吹构件穿设在箱体1上,喷吹构件包括喷嘴单元7,喷嘴单元7同轴设置在滤筒9上方,喷嘴单元7基于环形气流对滤筒9进行清灰。喷嘴单元7的个数与滤筒9的个数相同。Following the above technical solution, the present embodiment provides a filter cartridge dust collector based on annular airflow, as shown in Figures 1 to 4, comprising a
喷嘴单元7设有第一侧壁7-2、第二通气口7-3、空腔7-4、第二侧壁7-5,喷嘴单元7为径向通气的圆柱体,第一侧壁7-2的形状径向通气的圆柱形,第二侧壁7-5的形状径向通气的圆台形,第一侧壁7-2与第二侧壁7-5均与圆柱体同轴设置在圆柱体内部,圆台形的上底面的直径大于所述圆柱形的底面直径,圆台形侧面与圆柱形的侧面形成第二通气口7-3,第二通气口7-3的形状为环形。环形的宽为可选为0.25~1mm。The
喷吹构件还设有贮气包2、控制单元3、喷吹管4和插接管6,贮气包2 经控制单元3与喷吹管4的一端连接,喷吹管4的管壁上套设有插接管6,喷嘴单元7通过插接管6连接在喷吹管4的管壁外。其中,控制单元3可选用常见的电磁脉冲阀,控制滤筒9清灰装置的启闭,此部分的控制原理也采用常见的控制原理,贮气包2为滤筒9清灰装置提供气源。The blowing member is also provided with an
喷嘴单元7还设有第一通气口7-1,喷吹管4设有第一开口,插接管6设有第二开口,的第一开口与第二开口共同形成第一通气口7-1。优选第一开口与第二开口的大小相同。The
滤筒9清灰装置还设有安装板8,滤筒9的端部与安装板8连接,安装板 8固定在所述的箱体1内侧壁上。滤筒9清灰装置还设有分流板10和卸灰阀,分流板10设置在滤筒9的底部,卸灰阀设置在箱体1底部。The
综上,本实用新型的基于环形气流的滤筒除尘器清灰装置工作原理为:滤筒9除尘器在工作一段时间后,粉尘等颗粒物会堆积在滤筒9表面影响过滤效率,因此需要及时进行清灰。清灰时,控制单元3开启,贮气包2内的高速的可压缩空气进入喷吹管4,通过插接管6沿切向从第一通气口7-1进入对应的环形喷嘴单元7(径向通气的圆柱体)内,喷嘴单元7的空腔7-4瞬间充满清灰气流,然后又将清灰气流沿着圆柱体进行均匀有效地分散,最终使其从呈环形的第二通气口7-3流出,环形气流分别在喷嘴单元7内部的第二侧壁7-5和喷嘴单元7与滤筒9之间进行了两次诱导卷吸作用,如图1中的虚线箭头所示,进入滤筒9的清灰气流流量增加,大幅度提高了清灰性能。同时,进入滤筒9的清灰气流呈扩散形态,发散作用增强,加大清灰气流与滤筒9 滤料的接触面积,减小了对滤筒9底部的冲击,沿滤筒9长度方向的清灰均匀性也有所提高。To sum up, the working principle of the filter cartridge dust collector based on the annular airflow of the present invention is as follows: after the
实施例2Example 2
运用计算流体动力学(CFD)方法对本实用新型的基于环形气流的滤筒除尘器清灰装置和传统滤筒除尘器清灰装置进行滤筒长度660mm、喷吹压力 0.3MPa、喷吹时间100ms的非稳态数值模拟。Using the computational fluid dynamics (CFD) method, the filter cartridge length of 660mm, the injection pressure of 0.3MPa, and the injection time of 100ms were carried out on the filter cartridge dust collector based on annular airflow and the traditional filter cartridge dust collector of the present utility model. Unsteady Numerical Simulation.
压力峰值是fluent做模拟时监测出曲线,得到的压力最大值,选用侧壁压力峰值和不均衡系数作为评价滤筒清灰性能和均匀性的指标,侧壁压力峰值是指脉冲喷吹清灰过程中,高速清灰气流在滤筒或滤袋内壁表面产生的静压最大值。不均衡系数定义为滤筒多个测点的侧壁压力峰值与多个测点侧壁压力峰值的平均值之比。不均衡系数越接近于1,表示沿长度方向滤筒9内壁清灰均匀性越好,反之清灰的均匀性越差。The peak pressure is the maximum pressure obtained by monitoring the curve when fluent is simulating. The peak pressure of the side wall and the unbalance coefficient are used as the indicators to evaluate the cleaning performance and uniformity of the filter cartridge. The peak pressure of the side wall refers to the pulse jet cleaning. During the process, the maximum static pressure generated by the high-speed cleaning airflow on the inner wall surface of the filter cartridge or filter bag. The unbalance factor is defined as the ratio of the peak pressure of the sidewall of multiple measuring points of the filter cartridge to the average value of the peak pressure of the sidewall of the multiple measuring points. The closer the unbalance coefficient is to 1, the better the uniformity of cleaning the inner wall of the
从图4可以看出,本实用新型的清灰装置(A)的5个测点的侧壁压力峰值远大于传统的圆形气流清灰装置(B)的5个测点的侧壁压力峰值,说明本实用新型的基于环形气流的滤筒除尘器清灰装置的清灰性能要远远强于传统的圆形气流清灰装置。比较两种装置的不均衡系数,见表1,可以发现本实用新型的清灰装置不均衡系数更接近于1,其整体清灰均匀性要好于传统圆形气流清灰装置。As can be seen from Figure 4, the peak pressures of the side walls of the 5 measuring points of the ash cleaning device (A) of the present utility model are much larger than the peak pressures of the side walls of the 5 measuring points of the traditional circular airflow ash cleaning device (B). , indicating that the dust cleaning performance of the filter cartridge dust collector based on the annular airflow of the present utility model is much stronger than that of the traditional circular airflow dust removal device. Comparing the unbalance coefficients of the two devices, see Table 1. It can be found that the unbalance coefficient of the ash cleaning device of the present invention is closer to 1, and its overall ash cleaning uniformity is better than that of the traditional circular airflow ash cleaning device.
表1两种不同清灰装置的不均衡系数Table 1 Unbalance coefficient of two different cleaning devices
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,比如喷嘴单元与喷吹管的连接方式,喷嘴单元第二侧壁的倾斜角度等,这些变化和改进都落入要求保护的本发明新型范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and improvements, such as the connection method of the nozzle unit and the blowing pipe, the inclination angle of the second side wall of the nozzle unit, etc., all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920397178.2U CN210131487U (en) | 2019-03-26 | 2019-03-26 | Filter cartridge dust remover ash removal device based on annular airflow |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920397178.2U CN210131487U (en) | 2019-03-26 | 2019-03-26 | Filter cartridge dust remover ash removal device based on annular airflow |
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| CN210131487U true CN210131487U (en) | 2020-03-10 |
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| CN201920397178.2U Expired - Fee Related CN210131487U (en) | 2019-03-26 | 2019-03-26 | Filter cartridge dust remover ash removal device based on annular airflow |
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| CN (1) | CN210131487U (en) |
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