CN210122640U - A kind of intelligent heating system of dyeing liquid for dyeing machine - Google Patents
A kind of intelligent heating system of dyeing liquid for dyeing machine Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及染色机技术领域,具体为一种染色机用染色液智能加热系统。The utility model relates to the technical field of dyeing machines, in particular to an intelligent heating system for dyeing liquid for dyeing machines.
背景技术Background technique
染色机用于羊毛衫、晴纶和棉毛衫等成衣的染色、漂白、煮炼和水洗等工艺,也可以用于手套、袜子、毛巾等成品的漂染处理,是一种适应范围广泛的成品之理想的漂染设备。The dyeing machine is used for dyeing, bleaching, scouring and washing of wool sweaters, acrylic and cotton sweaters, etc. It can also be used for bleaching and dyeing of gloves, socks, towels and other finished products. It is a kind of finished product suitable for a wide range. The ideal bleaching and dyeing equipment.
染色机染色过程中,染缸内染液的温度是非常重要的工艺参数之一,如果染液的温度控制精度较差,容易导致产生色差、色花和色圈等不良现象,从而影响到纺织物的整体染色质量。染色过程中染缸的染料的温度控制要求高,在加热过程中必须严格按照设定的温度执行操作,目前很多染色机的温度控制系统往往存在一些不足点:温度控制不够灵活,温度控制精度不高,温度控制稳定性较差,容易导致染缸内染液的温度偏高或者偏低,无法满足染色工艺的要求,从而影响染色质量。In the dyeing process of the dyeing machine, the temperature of the dye liquor in the dye vat is one of the very important process parameters. If the temperature control accuracy of the dye liquor is poor, it is easy to cause undesirable phenomena such as color difference, color pattern and color circle, which will affect the textiles. overall dyeing quality. During the dyeing process, the temperature control requirements of the dyes in the dyeing tank are high, and the operation must be performed strictly according to the set temperature during the heating process. At present, the temperature control systems of many dyeing machines often have some shortcomings: the temperature control is not flexible enough, and the temperature control accuracy is not high. , the temperature control stability is poor, which easily leads to the high or low temperature of the dye liquor in the dye vat, which cannot meet the requirements of the dyeing process, thereby affecting the dyeing quality.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种染色机用染色液智能加热系统,解决了目前很多染色机的温度控制系统往往存在一些不足点:温度控制不够灵活,温度控制精度不高,温度控制稳定性较差,容易导致染缸内染液的温度偏高或者偏低,无法满足染色工艺的要求,从而影响染色质量的问题。Aiming at the deficiencies of the prior art, the utility model provides an intelligent heating system for dyeing liquid for dyeing machines, which solves some deficiencies in the current temperature control systems of many dyeing machines: the temperature control is not flexible enough, the temperature control precision is not high, The temperature control stability is poor, which easily leads to the high or low temperature of the dye liquor in the dye vat, which cannot meet the requirements of the dyeing process, thereby affecting the dyeing quality.
为实现以上目的,本实用新型通过以下技术方案予以实现:一种染色机用染色液智能加热系统,包括机身主体,所述机身主体的左侧开设有进绸口,所述机身主体外部的左侧设置有染料筒,所述染料筒底部的中心连通有主管道,所述主管道的左端连通有加热机构,且位于加热机构左侧的主管道顶部固定连接有温控支管,所述机身主体底部的右侧固定连接有进料管,所述温控支管的右端与进料管相连通,所述温控支管的顶端与加热机构的顶壁固定连接,所述机身主体底壁的左侧固定连接有出料管,所述机身主体内部的顶部固定连接有蒸汽收集管,且蒸汽收集管贯穿机身主体连通有换热器,所述换热器的底端与加热机构相连通。In order to achieve the above purpose, the present utility model is achieved through the following technical solutions: an intelligent heating system for dyeing liquid for a dyeing machine, comprising a main body, the left side of the main body is provided with a silk inlet, and the main body of the main body is provided with a silk inlet. The left side of the exterior is provided with a dye cylinder, the center of the bottom of the dye cylinder is connected with a main pipe, the left end of the main pipe is connected with a heating mechanism, and the top of the main pipe located on the left side of the heating mechanism is fixedly connected with a temperature control branch pipe, so The right side of the bottom of the main body is fixedly connected with a feeding pipe, the right end of the temperature control branch pipe is connected with the feeding pipe, the top of the temperature control branch pipe is fixedly connected with the top wall of the heating mechanism, and the main body of the main body is connected to the top wall of the heating mechanism. A discharge pipe is fixedly connected to the left side of the bottom wall, a steam collection pipe is fixedly connected to the top of the inside of the main body, and the steam collection pipe is connected to a heat exchanger through the main body of the main body, and the bottom end of the heat exchanger is connected to the heat exchanger. The heating mechanism is connected.
所述温控支管包括竖直支管,所述竖直支管外壁的右侧固定连接有两个水平支管,两个所述水平支管的顶壁均固定连接有连接管与进料管相连通,所述水平支管内壁且与连接管相连接处的左、右两侧均固定连接有挡板,且两个挡板之间活动连接有温包,所述连接管内部设置有活塞机构,所述连接管与竖直支管相连接处活动连接有活动块,且活动块的右侧固定连接有复位弹簧。The temperature control branch pipe includes a vertical branch pipe, two horizontal branch pipes are fixedly connected to the right side of the outer wall of the vertical branch pipe, and the top walls of the two horizontal branch pipes are fixedly connected with a connecting pipe to communicate with the feeding pipe. The inner wall of the horizontal branch pipe and the left and right sides of the connection pipe are fixedly connected with baffles, and a warm bulb is movably connected between the two baffles, the connecting pipe is provided with a piston mechanism, and the connection A movable block is movably connected at the connection between the pipe and the vertical branch pipe, and a return spring is fixedly connected to the right side of the movable block.
优选的,所述主管道外壁且位于染料筒和加热机构之间从右到左依次固定连接有排料阀和流量控制阀。Preferably, a discharge valve and a flow control valve are fixedly connected to the outer wall of the main pipeline and located between the dye cylinder and the heating mechanism in sequence from right to left.
优选的,所述加热机构内部的底壁固定连接有加热管,所述换热器通过管道贯穿加热机构并延伸至其内部连通有散热管,且散热管设置为螺旋结构,所述管道上固定连接有循环泵。Preferably, a heating pipe is fixedly connected to the bottom wall inside the heating mechanism, the heat exchanger penetrates the heating mechanism through a pipe and extends to the inside and is connected with a radiating pipe, and the radiating pipe is arranged in a spiral structure, and the pipe is fixed on A circulating pump is connected.
优选的,所述活塞机构包括限位板,所述限位板的左侧活动连接有推板,且推板右侧的中部固定连接有带杆活塞。Preferably, the piston mechanism includes a limit plate, a push plate is movably connected to the left side of the limit plate, and a piston with a rod is fixedly connected to the middle part of the right side of the push plate.
优选的,所述限位板设置为环形结构,且卡接在连接管的内壁,所述带杆活塞的右端贯穿限位板与推板的右壁固定连接。Preferably, the limiting plate is arranged in an annular structure and is clamped on the inner wall of the connecting pipe, and the right end of the piston with rod passes through the limiting plate and is fixedly connected to the right wall of the push plate.
优选的,所述进料管和竖直支管的上部均固定连接有止回阀。Preferably, a check valve is fixedly connected to the upper part of the feed pipe and the vertical branch pipe.
有益效果beneficial effect
本实用新型提供了一种染色机用染色液智能加热系统。与现有技术相比具备以下有益效果:The utility model provides an intelligent heating system for dyeing liquid used in a dyeing machine. Compared with the prior art, it has the following beneficial effects:
(1)、该染色机用染色液智能加热系统,通过设置有温控支管,温控支管包括竖直支管,竖直支管外壁的右侧固定连接有两个水平支管,两个水平支管的顶壁均固定连接有连接管与进料管相连通,水平支管内壁且与连接管相连接处的左、右两侧均固定连接有挡板,且两个挡板之间活动连接有温包,连接管内部设置有活塞机构,连接管与竖直支管相连接处活动连接有活动块,且活动块的右侧固定连接有复位弹簧,可以有效的检测染色液的温度,并根据染色液的温度控制染色液的流向,通过设置有温控支管,实现了温度控制的智能化,操作简便,效率高。(1) The dyeing liquid intelligent heating system for the dyeing machine is provided with a temperature control branch pipe. The temperature control branch pipe includes a vertical branch pipe. The right side of the outer wall of the vertical branch pipe is fixedly connected with two horizontal branch pipes. The walls are fixedly connected with a connecting pipe that communicates with the feeding pipe, the inner wall of the horizontal branch pipe and the left and right sides of the connecting pipe are fixedly connected with baffles, and a temperature bulb is movably connected between the two baffles. A piston mechanism is arranged inside the connecting pipe, a movable block is movably connected at the connection between the connecting pipe and the vertical branch pipe, and a return spring is fixedly connected to the right side of the movable block, which can effectively detect the temperature of the dyeing solution and adjust the temperature of the dyeing solution according to the temperature of the dyeing solution. The flow direction of the dyeing solution is controlled, and the temperature control branch pipe is arranged to realize the intelligent temperature control, easy operation and high efficiency.
(2)、该染色机用染色液智能加热系统,通过在机身主体内部的顶部固定连接有蒸汽收集管,且蒸汽收集管贯穿机身主体连通有换热器,换热器的底端与加热机构相连通,通过蒸汽收集管、换热器和加热机构形成回路,实现了机身主体内部的热能的回收,提高资源的利用率,节约能源,降低了成本。(2) The dyeing liquid intelligent heating system for the dyeing machine is fixedly connected with a steam collection pipe at the top of the main body of the machine body, and the steam collection pipe is connected to a heat exchanger through the main body of the machine body, and the bottom end of the heat exchanger is connected to the The heating mechanism is connected, and a loop is formed through the steam collecting pipe, the heat exchanger and the heating mechanism, which realizes the recovery of thermal energy inside the main body of the fuselage, improves the utilization rate of resources, saves energy and reduces costs.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1中A的局部放大图;Fig. 2 is a partial enlarged view of A in Fig. 1;
图3为本实用新型加热机构的结构示意图;Fig. 3 is the structural representation of the heating mechanism of the utility model;
图4为本实用新型活动块的结构示意图。FIG. 4 is a schematic structural diagram of a movable block of the present invention.
图中:1-机身主体、2-进绸口、3-染料筒、4-主管道、5-排料阀、6-流量控制阀、7-加热机构、8-温控支管、9-进料管、10-出料管、11-止回阀、12-蒸汽收集管、13-换热器、14-挡板、15-温包、16-复位弹簧、17-活动块、18-活塞机构、19-循环泵。In the picture: 1- main body, 2- silk inlet, 3- dye cylinder, 4- main pipeline, 5- discharge valve, 6- flow control valve, 7- heating mechanism, 8- temperature control branch pipe, 9- Feed pipe, 10-discharge pipe, 11-check valve, 12-steam collection pipe, 13-heat exchanger, 14-baffle plate, 15-warm bulb, 16-return spring, 17-movable block, 18- Piston mechanism, 19-circulation pump.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供一种技术方案:一种染色机用染色液智能加热系统,包括机身主体1,机身主体1的左侧开设有进绸口2,机身主体1外部的左侧设置有染料筒3,染料筒3底部的中心连通有主管道4,主管道4的左端连通有加热机构7,且位于加热机构7左侧的主管道4顶部固定连接有温控支管8,机身主体1底部的右侧固定连接有进料管9,温控支管8的右端与进料管9相连通,温控支管8的顶端与加热机构7的顶壁固定连接,机身主体1底壁的左侧固定连接有出料管10,机身主体1内部的顶部固定连接有蒸汽收集管12,且蒸汽收集管12贯穿机身主体1连通有换热器13,换热器13的底端与加热机构7相连通,温控支管8包括竖直支管,竖直支管外壁的右侧固定连接有两个水平支管,两个水平支管的顶壁均固定连接有连接管与进料管相连通,水平支管内壁且与连接管相连接处的左、右两侧均固定连接有挡板14,且两个挡板14之间活动连接有温包15,连接管内部设置有活塞机构18,连接管与竖直支管相连接处活动连接有活动块17,且活动块17的右侧固定连接有复位弹簧16,主管道4外壁且位于染料筒3和加热机构7之间从右到左依次固定连接有排料阀5和流量控制阀6,加热机构7内部的底壁固定连接有加热管,换热器13通过管道贯穿加热机构7并延伸至其内部连通有散热管,且散热管设置为螺旋结构,管道上固定连接有循环泵19,活塞机构18包括限位板,限位板的左侧活动连接有推板,且推板右侧的中部固定连接有带杆活塞,限位板设置为环形结构,且卡接在连接管的内壁,带杆活塞的右端贯穿限位板与推板的右壁固定连接,进料管9和竖直支管的上部均固定连接有止回阀11,该染色机用染色液智能加热系统,通过设置有温控支管8,温控支管8包括竖直支管,竖直支管外壁的右侧固定连接有两个水平支管,两个水平支管的顶壁均固定连接有连接管与进料管相连通,水平支管内壁且与连接管相连接处的左、右两侧均固定连接有挡板14,且两个挡板14之间活动连接有温包15,连接管内部设置有活塞机构18,连接管与竖直支管相连接处活动连接有活动块17,且活动块17的右侧固定连接有复位弹簧16,可以有效的检测染色液的温度,并根据染色液的温度控制染色液的流向,通过设置有温控支管8,实现了温度控制的智能化,操作简便,效率高,通过在机身主体1内部的顶部固定连接有蒸汽收集管12,且蒸汽收集管12贯穿机身主体1连通有换热器13,换热器13的底端与加热机构7相连通,通过蒸汽收集管12、换热器13和加热机构7形成回路,实现了机身主体内部的热能的回收,提高资源的利用率,节约能源,降低了成本。1-4, the present utility model provides a technical solution: an intelligent heating system for dyeing liquid for a dyeing machine, comprising a main body 1, the left side of the main body 1 is provided with a silk inlet 2, and the main body 1 is provided with a silk inlet 2. The left side of the exterior is provided with a dye cylinder 3, the center of the bottom of the dye cylinder 3 is connected with a
工作时,染色液通过染料筒3进入到主管道4中,染色液经过主管道4流入加热机构7,在加热机构7完成加热后的染色液进入到温控支路8中,染色液流入到下方的水平支管中,若染色液温度达不到指定温度,染色液直接经过竖直支管流入到加热机构7中再加热,若温度达到规定温度,温包15受热膨胀,将水平支管堵住,且推动推板移动,导致带杆活塞移动从而带动活动块17向右移动,染色液沿进料管9上移流入到上方的水平支管中,位于上方的温包15受温度反应更灵敏,当染色液温度控制在规定范围内,致使温包15膨胀,从而使得主管道4与机身主体1相连通,温度控制精准的染色液进入到机身主体中,提高了染色了质量。During operation, the dyeing liquid enters the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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