CN210120171U - Low-voltage 12V lithium battery system for passenger vehicle - Google Patents
Low-voltage 12V lithium battery system for passenger vehicle Download PDFInfo
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- CN210120171U CN210120171U CN201921132983.9U CN201921132983U CN210120171U CN 210120171 U CN210120171 U CN 210120171U CN 201921132983 U CN201921132983 U CN 201921132983U CN 210120171 U CN210120171 U CN 210120171U
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Abstract
Description
技术领域technical field
本实用新型涉及电动汽车以及燃油车用锂电池领域,具体是一种乘用车用低压12V锂电池系统。The utility model relates to the field of lithium batteries for electric vehicles and fuel vehicles, in particular to a low-voltage 12V lithium battery system for passenger vehicles.
背景技术Background technique
1918年汽车首次引入了蓄电池,随着起动机的诞生,1929年蓄电池获得了广泛的应用,当时蓄电池的电压等级是6V,并且正极接地。由于内燃机排量的增加以及高压缩比内燃机的出现,6V蓄电池已经不能满足功率需求,1950年电压等级开始向12V进化,直到现在12V铅酸蓄电池已经统治了60多年。In 1918, the car was first introduced to the battery. With the birth of the starter, the battery was widely used in 1929. At that time, the voltage level of the battery was 6V, and the positive electrode was grounded. Due to the increase of internal combustion engine displacement and the emergence of high compression ratio internal combustion engines, 6V batteries can no longer meet the power demand. In 1950, the voltage level began to evolve to 12V, and 12V lead-acid batteries have dominated for more than 60 years.
普遍的认识是,铅酸电池是电动车、汽车点火、太阳能光伏、UPS电源系统等行业常用的电池,缺点是重量大,寿命短,有记忆效应,但是价格便宜;锂离子电池是一般手机、电子设备等常用的电池,优点重量轻、容量大、寿命常、无记忆效应。目前市面上的汽车采用的启停12V电源都是铅酸电池,已经不能满足整车轻量化、大功率启停、长寿命、高续航的要求。The general understanding is that lead-acid batteries are commonly used batteries in electric vehicles, car ignition, solar photovoltaic, UPS power systems and other industries. The disadvantages are heavy weight, short life, and memory effect, but they are cheap; Batteries commonly used in electronic equipment have the advantages of light weight, large capacity, long life and no memory effect. At present, the start-stop 12V power supply used by the cars on the market are all lead-acid batteries, which can no longer meet the requirements of lightweight, high-power start-stop, long life, and high battery life.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种乘用车用低压12V锂电池系统,可以大幅度减轻电池包质量,增加电池循环寿命,采用锂电池取代传统铅酸电池技术方法,辅以电池管理系统(BMS)进行电池状态控制,采用温度开关进行回路快速切断,采用电能分配单元(BDU)进行充放电控制。The technical problem to be solved by the utility model is to provide a low-voltage 12V lithium battery system for passenger vehicles, which can greatly reduce the quality of the battery pack and increase the cycle life of the battery. The system (BMS) controls the battery status, uses a temperature switch to quickly cut off the circuit, and uses a power distribution unit (BDU) for charge and discharge control.
本实用新型的技术方案为:The technical scheme of the present utility model is:
一种乘用车用低压12V锂电池系统,包括有上盖总成、下壳体和电池模组,所述的上盖总成包括有上盖体,所述的上盖体、下壳体相互连接组成电池壳体,所述的电池模组设置于电池壳体内;所述的上盖总成还包括有连接于上盖体上且伸入到电池壳体外的LIN接口、负极极柱和正极极柱,设置于上盖体上的SOC显示器,固定于上盖体内表面上的电池管理系统、电能分配单元和温度开关;LIN接口、SOC显示器均与电池管理系统连接,所述的正极极柱与电能分配单元的正极引脚连接,电能分配单元的负极引脚与电池模组的正极极耳连接,电池模组的负极极耳与烟火式断电安全保护开关的一端连接,烟火式断电安全保护开关的另一端连接负极极柱;所述的电池模组包括有锂离子电芯、包裹于锂离子电芯外的热缩膜和设置于锂离子电芯顶端的集成盖板总成;所述的集成盖板总成包括有塑料托盘,固定连接于塑料托盘上的铝极片、采样线束、温度传感器和电压采样端子;铝极片与锂离子电芯的极柱焊接,采样线束的一端与锂离子电芯连接,采样线束的另一端与电压采样端子连接,电压采样端子的输出端、温度传感器的输出端均与电池管理系统连接。A low-voltage 12V lithium battery system for passenger vehicles, comprising an upper cover assembly, a lower casing and a battery module, the upper cover assembly includes an upper cover body, the upper cover body and the lower casing They are connected to each other to form a battery case, and the battery module is arranged in the battery case; the upper cover assembly also includes a LIN interface, a negative pole, and a LIN interface connected to the upper cover and extending out of the battery case The positive pole, the SOC display installed on the upper cover, the battery management system, the power distribution unit and the temperature switch fixed on the inner surface of the upper cover; the LIN interface and the SOC display are all connected with the battery management system, and the positive pole The column is connected to the positive pin of the power distribution unit, the negative pin of the power distribution unit is connected to the positive tab of the battery module, and the negative tab of the battery module is connected to one end of the pyrotechnic power-off safety protection switch. The other end of the electrical safety protection switch is connected to the negative pole; the battery module includes a lithium-ion cell, a heat shrinkable film wrapped around the lithium-ion cell, and an integrated cover plate assembly arranged on the top of the lithium-ion cell ; The integrated cover plate assembly includes a plastic tray, an aluminum pole piece, a sampling wire harness, a temperature sensor and a voltage sampling terminal that are fixedly connected to the plastic tray; One end of the wire harness is connected to the lithium ion cell, the other end of the sampling harness is connected to the voltage sampling terminal, and the output end of the voltage sampling terminal and the output end of the temperature sensor are both connected to the battery management system.
所述的上盖体的四个拐角处为凹陷结构,所述的负极极柱和正极极柱分别连接于上盖体的其中两个拐角处,所述的正极极柱的顶端设置有正极保护盖,所述的负极极柱的顶端设置有负极保护盖,所述的正极保护盖、负极保护盖分别与上盖体通过卡扣连接。The four corners of the upper cover are recessed structures, the negative pole and the positive pole are respectively connected to two corners of the upper cover, and the top of the positive pole is provided with a positive protection A cover, the top end of the negative pole pole is provided with a negative protection cover, and the positive protection cover and the negative protection cover are respectively connected with the upper cover body through a buckle.
所述的上盖体的内表面上固定有主机线束,所述的LIN接口、SOC显示器均通过主机线束与电池管理系统连接。A host wiring harness is fixed on the inner surface of the upper cover body, and the LIN interface and the SOC display are connected to the battery management system through the host wiring harness.
所述的上盖体的内表面上固定有第一铜排,所述的正极极柱通过第一铜排与电能分配单元的正极引脚连接。A first copper row is fixed on the inner surface of the upper cover, and the positive pole is connected to the positive pin of the electric energy distribution unit through the first copper row.
所述的上盖体的内表面上固定有第二铜排,电能分配单元的负极引脚通过第二铜排与电池模组的正极极耳连接。A second copper row is fixed on the inner surface of the upper cover body, and the negative pin of the electric energy distribution unit is connected to the positive electrode tab of the battery module through the second copper row.
所述的上盖体的内表面上固定有第三铜排,温度开关的另一端通过第三铜排与负极极柱连接。A third copper row is fixed on the inner surface of the upper cover body, and the other end of the temperature switch is connected to the negative pole pole through the third copper row.
所述的上盖体的内表面固定有多个限位卡槽,电池模组的顶端设置有多个限位销,所述的限位销与限位卡槽相互卡合连接,所述的上盖体和下壳体之间、电池模组与下壳体之间均粘接固定。The inner surface of the upper cover body is fixed with a plurality of limit slots, the top of the battery module is provided with a plurality of limit pins, and the limit pins and the limit slots are connected to each other by engaging with each other. The upper cover body and the lower casing and the battery module and the lower casing are all bonded and fixed.
所述的上盖体的外表面上固定有把手。A handle is fixed on the outer surface of the upper cover body.
本实用新型的优点:The advantages of the utility model:
本实用新型利用锂离子化学特性实现电池系统的大功率充放电性能,且能够增加电池使用寿命;本实用新型利用烟火式断电安全保护开关取代传统保险丝,使得整体系统在碰撞挤压过程中仍能够断开主回路,避免整车二次起火。利用IGBT组成的电能分配单元(BDU),能够快速实现充放电的切换,更能有效率的实现电能的分配;本实用新型粘接固定上盖体与下壳体、电池模组与下壳体,工艺操作简单可靠且气密性得到保证。The utility model utilizes the chemical characteristics of lithium ions to realize the high-power charging and discharging performance of the battery system, and can increase the service life of the battery; the utility model utilizes a pyrotechnic power-off safety protection switch to replace the traditional fuse, so that the overall system can still be maintained during the collision and extrusion process. It can disconnect the main circuit to avoid secondary fire of the whole vehicle. The power distribution unit (BDU) composed of IGBTs can quickly realize the switching of charging and discharging, and can realize the distribution of electric energy more efficiently; the utility model is bonded and fixed to the upper cover body and the lower case, the battery module and the lower case , the process operation is simple and reliable and the air tightness is guaranteed.
附图说明Description of drawings
图1是本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2是本实用新型上盖总成的结构示意图。FIG. 2 is a schematic structural diagram of the upper cover assembly of the present invention.
图3是本实用新型电池模组的结构示意图。3 is a schematic structural diagram of a battery module of the present invention.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
见图1-图3,一种乘用车用低压12V锂电池系统,包括有上盖总成、下壳体2和电池模组3,上盖总成包括有外表面上固定有把手17的上盖体1,上盖体1、下壳体2相互连接组成电池壳体,电池模组3设置于电池壳体内, 上盖体1的内表面固定有三个限位卡槽18,电池模组的顶端设置有三个限位销19,限位销19与限位卡槽18相互卡合连接,且上盖体1和下壳体2之间、电池模组3与下壳体2之间均粘接固定;上盖总成还包括有连接于上盖体1上且伸入到电池壳体外的LIN接口4、负极极柱5和正极极柱6,设置于上盖体1上的SOC显示器7,固定于上盖体1内表面上的电池管理系统(BMS)8、电能分配单元(BDU)9、烟火式断电安全保护开关(pyroswitch)10、主机线束11、第一铜排12、第二铜排13和第三铜排14;上盖体1的四个拐角处为凹陷结构,负极极柱5和正极极柱6分别连接于上盖体的其中两个拐角处,正极极柱6的顶端设置有正极保护盖15,负极极柱5的顶端设置有负极保护盖16,正极保护盖15、负极保护盖16分别与上盖体1通过卡扣连接;LIN接口4、SOC显示器7均通过主机线束11与电池管理系统8连接,正极极柱6通过第一铜排12与电能分配单元9的正极引脚连接,电能分配单元9的负极引脚通过第二铜排13与电池模组3的正极极耳37连接,电池模组3的负极极耳38与烟火式断电安全保护开关10的一端直接连接,烟火式断电安全保护开关10的另一端通过第三铜排14与负极极柱5连接;电池模组3包括有锂离子电芯、包裹于锂离子电芯外的热缩膜31和设置于锂离子电芯顶端的集成盖板总成;集成盖板总成包括有塑料托盘32,固定连接于塑料托盘32上的铝极片33、采样线束34、温度传感器35和电压采样端子36;铝极片33与锂离子电芯的极柱焊接,采样线束34的一端与锂离子电芯连接,采样线束34的另一端与电压采样端子36连接,电压采样端子36的输出端、温度传感器35的输出端均与电池管理系统8连接。1-3, a low-voltage 12V lithium battery system for passenger vehicles includes an upper cover assembly, a
上述的烟火式断电安全保护开关为瑞典奥托立夫公司型号为PSS-2的烟火式断电安全保护开关。The above-mentioned pyrotechnic power-off safety protection switch is a pyrotechnic power-off safety protection switch with model PSS-2 of Autoliv Company of Sweden.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114006096A (en) * | 2021-09-01 | 2022-02-01 | 骆驼集团新能源电池有限公司 | 12V auxiliary battery system |
| CN114447497A (en) * | 2022-03-08 | 2022-05-06 | 骆驼集团新能源电池有限公司 | LN1 novel 12V lithium battery system |
| CN119297507A (en) * | 2024-10-15 | 2025-01-10 | 惠州亿纬锂能股份有限公司 | Battery packs and electrical equipment |
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2019
- 2019-07-18 CN CN201921132983.9U patent/CN210120171U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114006096A (en) * | 2021-09-01 | 2022-02-01 | 骆驼集团新能源电池有限公司 | 12V auxiliary battery system |
| CN114447497A (en) * | 2022-03-08 | 2022-05-06 | 骆驼集团新能源电池有限公司 | LN1 novel 12V lithium battery system |
| CN119297507A (en) * | 2024-10-15 | 2025-01-10 | 惠州亿纬锂能股份有限公司 | Battery packs and electrical equipment |
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