CN210104528U - A lightweight steel grid-UHPC composite bridge structure - Google Patents

A lightweight steel grid-UHPC composite bridge structure Download PDF

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CN210104528U
CN210104528U CN201920654630.9U CN201920654630U CN210104528U CN 210104528 U CN210104528 U CN 210104528U CN 201920654630 U CN201920654630 U CN 201920654630U CN 210104528 U CN210104528 U CN 210104528U
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uhpc
steel
light
net rack
panel
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端茂军
曹炳勇
魏洋
李国芬
郑开启
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Nanjing Forestry University
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Nanjing Forestry University
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Abstract

The utility model discloses a light steel net rack-UHPC combined bridge structure, which comprises a UHPC panel, a uniform distribution type welded short steel bar combined node and a light space steel net rack, wherein the UHPC panel and the light space steel net rack are connected into a whole through the uniform distribution type welded short steel bar combined node, the UHPC panel is formed by splicing prefabricated UHPC panels, the splicing surface of the prefabricated UHPC panel is provided with a perforated steel plate, cast-in-situ UHPC concrete is filled in a transverse seam after the prefabricated UHPC panel is spliced, the uniform distribution type welded short steel bar combined node is composed of a hollow hemisphere and a short steel bar welded on the top surface of the hollow hemisphere, the short steel bar passes through the perforated steel plate and extends into the cast-in-situ UHPC concrete, the light space steel net rack is composed of a belly pipe, a transverse connection pipe and a lower chord pipe, the utility model has the advantages of high prefabrication degree, the structure has the advantages of light dead weight, strong durability and the like, and can be widely applied to medium-span highway bridges.

Description

一种轻型钢网架-UHPC组合桥梁结构A lightweight steel grid-UHPC composite bridge structure

技术领域technical field

本实用新型涉及一种组合桥梁结构,尤其是一种轻型钢网架-UHPC组合桥梁结构,属于桥梁工程技术领域。The utility model relates to a combined bridge structure, in particular to a light steel grid-UHPC combined bridge structure, which belongs to the technical field of bridge engineering.

背景技术Background technique

钢网架-混凝土组合桥梁结构是采用轻型空间钢网架承托混凝土面板,通过剪力连接件将空间钢网架与混凝土面板连接成整体,共同受力的桥梁结构。混凝土面板作为上弦杆,兼受轴力与弯矩双重作用,存在较严重的剪力滞现象,尤其是点接触式组合节点位置处,负剪力滞现象尤其严重。由此,混凝土面板在节点附近出现较大的拉应力,易导致混凝土面板开裂,从而影响结构的使用性能和安全性能。The steel grid-concrete composite bridge structure is a bridge structure in which a light-weight space steel grid is used to support the concrete panels, and the space steel grid and the concrete panels are connected as a whole through shear connectors, which are jointly stressed. As the upper chord, the concrete slab is subjected to the dual effects of axial force and bending moment, and there is a serious shear lag phenomenon, especially at the point-contact composite node position, the negative shear lag phenomenon is particularly serious. As a result, a large tensile stress occurs in the concrete panel near the node, which is easy to cause cracking of the concrete panel, thereby affecting the service performance and safety performance of the structure.

鉴于超高性能水泥基材料(UHPC)是一种高强度、高韧性、低孔隙率的超高强水泥基材料,其力学性能优异,尤其是具有较高的抗拉强度,能够有效地避免或减少混凝土受拉开裂的问题,并且可以减轻结构自重。故采用预制UHPC面板替代传统混凝土面板具有其合理性。但是,如何有效地将预制UHPC面板与钢网架连接在一起是需要解决的技术问题。Given that ultra-high-performance cement-based material (UHPC) is a high-strength, high-toughness, low-porosity ultra-high-strength cement-based material, its mechanical properties are excellent, especially with high tensile strength, which can be effectively avoided or reduced. The problem of concrete cracking in tension, and the weight of the structure can be reduced. Therefore, it is reasonable to use prefabricated UHPC panels to replace traditional concrete panels. However, how to effectively connect the prefabricated UHPC panel with the steel grid is a technical problem that needs to be solved.

实用新型内容Utility model content

为解决所述问题,本实用新型提供一种结构简洁轻盈、力学性能明确、工业化制造程度高的轻型钢网架-UHPC组合桥梁结构,充分利用UHPC材料抗拉强度高的特点,以预制UHPC面板作为钢网架的上弦杆,通过由焊接短钢筋构成的均布式组合节点将预制UHPC面板与钢网架连为一体,该连接方式类似于PBL剪力件,具有较高的可靠性。In order to solve the above problems, the utility model provides a light steel grid-UHPC composite bridge structure with a simple and light structure, clear mechanical properties, and a high degree of industrialized manufacturing. As the upper chord of the steel mesh frame, the prefabricated UHPC panel is connected to the steel mesh frame through uniformly distributed composite nodes composed of welded short steel bars.

为达到上述目的,本实用新型的技术方案如下:For achieving the above object, the technical scheme of the present utility model is as follows:

一种轻型钢网架-UHPC组合桥梁结构,包括UHPC面板、均布式焊接短钢筋组合节点和轻型空间钢网架三个部分由上至下共同组成,UHPC面板和轻型空间钢网架通过均布式焊接短钢筋组合节点连成整体,UHPC面板由预制UHPC面板拼接而成,预制UHPC面板拼接面设有开孔钢板,开孔钢板一端伸入预制UHPC面板内,现浇UHPC混凝土填充于预制 UHPC面板拼接后的横向接缝内,均布式焊接短钢筋组合节点由空心半球体和焊接在空心半球体顶面的短钢筋构成,短钢筋穿过开孔钢板伸入现浇UHPC混凝土内,轻型空间钢网架由腹管、横向联系管和下弦管三个部分组成,相互之间采用铸钢节点形成整体,核心混凝土填充于下弦管的内部,所述的核心混凝土采用强度为C40~C60的普通混凝土。A light steel grid frame-UHPC composite bridge structure includes UHPC panels, uniform welded short steel bar composite nodes and light space steel grid frames from top to bottom. The UHPC panels and the light space steel grid frames pass through the The joints of short welded steel bars are connected into a whole. The UHPC panel is spliced by prefabricated UHPC panels. The splicing surface of the prefabricated UHPC panel is provided with a perforated steel plate. One end of the perforated steel plate extends into the prefabricated UHPC panel. In the transverse joint after the UHPC panels are spliced, the evenly distributed welded short steel bar composite joint is composed of a hollow hemisphere and short steel bars welded on the top surface of the hollow hemisphere. The light-duty space steel grid frame is composed of three parts: the web tube, the lateral connection tube and the lower chord tube, which are formed by cast steel nodes to form a whole. The core concrete is filled in the inner part of the lower chord tube. ordinary concrete.

所述的空心半球体由小半球形的球缺和水平盖板焊接形成,且水平盖板的宽度与桥梁横向宽度一致。The hollow hemisphere is formed by welding a small hemispherical notch and a horizontal cover plate, and the width of the horizontal cover plate is consistent with the transverse width of the bridge.

所述的轻型空间钢网架的网架布置方式为四角锥式、交叉桁架式、三角锥式中的一种。The grid arrangement of the light space steel grid is one of a quadrangular pyramid type, a cross truss type and a triangular pyramid type.

所述的开孔钢板在位于预制UHPC面板内的部分和现浇UHPC混凝土内的部分均设有圆形开孔。The perforated steel plate is provided with circular perforations both in the part located in the prefabricated UHPC panel and in the part in the cast-in-place UHPC concrete.

所述的开孔钢板在位于预制UHPC面板内的部分和现浇UHPC混凝土内的部分均设有圆形开孔,且相邻开孔钢板之间的间隙w不小于3cm。The perforated steel plate is provided with circular openings in the part located in the prefabricated UHPC panel and the part in the cast-in-place UHPC concrete, and the gap w between adjacent perforated steel plates is not less than 3cm.

本实用新型包括以下有益效果:The utility model includes the following beneficial effects:

1、本实用新型中采用UHPC面板作为钢网架的上弦杆,充分利用UHPC材料的抗拉强度高的特性,避免或减少面板在节点区域的开裂问题,提高结构的耐久性,可广泛应用于中等跨径公路桥梁中。1. The UHPC panel is used as the upper chord of the steel grid in this utility model, and the high tensile strength of the UHPC material is fully utilized to avoid or reduce the cracking problem of the panel in the node area, improve the durability of the structure, and can be widely used in medium-span highway bridges.

2、本实用新型中将现浇UHPC混凝土用于预制UHPC面板的横向接缝能够有效增强连接段的强度,且UHPC材料致密,具有自流平的浇筑性能,避免了接缝处振捣的难题。2. The use of cast-in-place UHPC concrete for the transverse joints of prefabricated UHPC panels in the present invention can effectively enhance the strength of the connecting section, and the UHPC material is dense and has self-leveling pouring performance, avoiding the problem of vibration at the joints.

3、本实用新型中开孔钢板预埋在预制UHPC面板中便于实际工程中的吊装运输。3. The perforated steel plate in the utility model is pre-embedded in the prefabricated UHPC panel to facilitate the hoisting and transportation in the actual project.

4、本实用新型中与桥梁横向宽度相同的水平盖板能够为预制UHPC面板提供更好的支撑效果,并为横向接缝处的混凝土浇筑提供底部模板。4. The horizontal cover plate with the same transverse width as the bridge in the present invention can provide better supporting effect for the prefabricated UHPC panel, and provide the bottom formwork for the concrete pouring at the transverse joint.

5、本实用新型中均布式焊接短钢筋组合节点的空心半球体能够适应来自各种方向的腹管。5. The hollow hemisphere of the uniformly distributed welded short steel bar composite node in the present invention can adapt to the abdominal tubes from various directions.

附图说明Description of drawings

以下附图仅旨在于对本实用新型作示意性说明和解释,并不限定本实用新型的范围。The following drawings are only intended to illustrate and explain the present invention schematically, and do not limit the scope of the present invention.

图1是一种轻型钢网架-UHPC组合桥梁结构的整体示意图。Figure 1 is an overall schematic diagram of a lightweight steel grid-UHPC composite bridge structure.

图2是沿桥梁纵向方向的桥梁剖面示意图。Figure 2 is a schematic cross-sectional view of the bridge along the longitudinal direction of the bridge.

图3是沿桥梁横向方向的桥梁剖面示意图。Figure 3 is a schematic cross-sectional view of the bridge along the lateral direction of the bridge.

图4是沿水平面方向的桥梁剖面示意图。Figure 4 is a schematic cross-sectional view of the bridge along the horizontal plane.

图5是预制UHPC面板的构造示意图。Figure 5 is a schematic diagram of the construction of a prefabricated UHPC panel.

图6是预制UHPC面板拼接时横向接缝处的构造示意图。Figure 6 is a schematic diagram of the structure of the transverse seam when prefabricated UHPC panels are spliced.

图7是均布式焊接短钢筋组合节点的构造示意图。Figure 7 is a schematic diagram of the structure of the uniformly distributed welded short steel bar composite node.

图8是轻型钢网架采用交叉桁架式的正视图。Figure 8 is a front view of a light steel grid using a cross truss type.

图9是轻型钢网架采用交叉桁架式的侧视图。Figure 9 is a side view of the light steel grid using the cross truss type.

图10是轻型钢网架采用四角锥式的正视图。Figure 10 is a front view of a light steel grid using a quadrangular pyramid.

图11是轻型钢网架采用四角锥式的侧视图。Figure 11 is a side view of a light steel grid using a quadrangular pyramid.

图12是轻型钢网架采用三角锥式的正视图。Figure 12 is the front view of the light steel grid using the triangular cone type.

图13是轻型钢网架采用三角锥式的侧视图。Figure 13 is a side view of the light steel grid using the triangular cone type.

具体实施方式:Detailed ways:

下面结合附图对本实用新型的具体实施方式做详细说明。The specific embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.

如图1~图13所示,一种轻型钢网架-UHPC组合桥梁结构,包括UHPC面板1、均布式焊接短钢筋组合节点2和轻型空间钢网架3三个部分由上至下共同组成,其特征在于,UHPC面板1和轻型空间钢网架3通过均布式焊接短钢筋组合节点2连成整体,UHPC面板1由预制UHPC面板11拼接而成,预制UHPC面板11拼接面设有开孔钢板111,开孔钢板111一端伸入预制UHPC面板11内,现浇UHPC混凝土112填充于预制UHPC面板11拼接后的横向接缝113内,均布式焊接短钢筋组合节点2由空心半球体21和焊接在空心半球体21顶面的短钢筋22构成,短钢筋22穿过开孔钢板111伸入现浇UHPC混凝土112内,轻型空间钢网架3由腹管31、横向联系管32和下弦管33三个部分组成,核心混凝土331填充于下弦管33的内部。As shown in Figures 1 to 13, a lightweight steel grid-UHPC composite bridge structure includes UHPC panels 1, uniformly welded short steel bar composite nodes 2 and light space steel grids 3. The three parts are shared from top to bottom. The composition is characterized in that the UHPC panel 1 and the light space steel grid 3 are connected into a whole by the uniformly welded short steel bar combination nodes 2, the UHPC panel 1 is spliced by the prefabricated UHPC panel 11, and the splicing surface of the prefabricated UHPC panel 11 is provided with The perforated steel plate 111, one end of the perforated steel plate 111 protrudes into the prefabricated UHPC panel 11, the cast-in-place UHPC concrete 112 is filled in the transverse joint 113 after the prefabricated UHPC panel 11 is spliced, and the uniformly welded short steel bar composite node 2 consists of a hollow hemisphere. The body 21 and the short steel bar 22 welded on the top surface of the hollow hemisphere 21 are formed. The short steel bar 22 extends through the perforated steel plate 111 into the cast-in-place UHPC concrete 112. It consists of three parts and the lower chord 33 , and the core concrete 331 is filled in the interior of the lower chord 33 .

所述的空心半球体21由小半球形的球缺211和水平盖板212焊接形成;使得空心半球体21可以适应来自各个方向上的腹管31,所述的水平盖板212的宽度与桥梁横向宽度一致,能够为预制UHPC面板提供更好的支撑效果,并为横向接缝处的混凝土浇筑提供底部模板;轻型空间钢网架3的网架布置方式可采用四角锥式、交叉桁架式、三角锥式中的一种;腹管 31、横向联系管32和下弦管33之间采用铸钢节点形成整体,克服了大量集中焊接造成的应力对结构带来的不利影响;所述的开孔钢板111在位于预制UHPC面板11内的部分和现浇UHPC混凝土112内的部分均设有圆形开孔114,既保证了在横向接缝113处形成混凝土榫,又能够在预制UHPC面板11内形成混凝土榫以增强钢板与混凝土连接的可靠性;相邻开孔钢板111之间的间隙w不小于3cm,使得现浇UHPC混凝土112能够渗入横向接缝113的底部;核心混凝土331采用强度为C40~C60的普通混凝土。The hollow hemisphere 21 is formed by welding a small hemispherical notch 211 and a horizontal cover plate 212; so that the hollow hemisphere 21 can adapt to the webs 31 from all directions, and the width of the horizontal cover plate 212 is the same as that of the bridge. The horizontal width is the same, which can provide better support for the prefabricated UHPC panels, and provide bottom formwork for the concrete pouring at the lateral joints; One of the triangular cone type; the web tube 31, the lateral connection tube 32 and the lower chord tube 33 are formed by cast steel nodes to form a whole, which overcomes the adverse effects of the stress caused by a large number of concentrated welding on the structure; the openings The steel plate 111 is provided with circular openings 114 in both the part located in the prefabricated UHPC panel 11 and the part in the cast-in-place UHPC concrete 112 , which not only ensures the formation of concrete tenons at the transverse joint 113 , but also enables the prefabricated UHPC panel 11 The concrete tenon is formed to enhance the reliability of the connection between the steel plate and the concrete; the gap w between the adjacent perforated steel plates 111 is not less than 3cm, so that the cast-in-place UHPC concrete 112 can penetrate into the bottom of the transverse joint 113; the core concrete 331 adopts a strength of C40 Ordinary concrete of ~C60.

具体实施中,均布式焊接短钢筋组合节点2和轻型空间钢网架3预先在工厂加工好,其中轻型空间钢网架3采用铸钢节点形成整体,并将核心混凝土331灌入下弦管33中,然后将均布式焊接短钢筋组合节点2和轻型空间钢网架3焊接在一起并吊运到施工现场,焊接后的整体结构可采用顶推施工方法使其架立在特定桥墩之上,采用焊接方式进行纵向接长,预制UHPC面板11由工厂加工完成后运输至施工现场进行拼装,拼装过程中,使得均布式焊接短钢筋组合节点2的短钢筋22穿过预制UHPC面板11中的开孔钢板111,并保证相邻开孔钢板111之间的间隙w不小于3cm,从而为接缝处混凝土浇筑预留空间,在横向接缝113 两侧设置浇筑模板,并现场浇筑UHPC混凝土以填充横向接缝113的内部,从而将轻型空间钢网架3与预制UHPC面板11连成整体。In the specific implementation, the uniformly distributed welded short steel bar combination node 2 and the light space steel grid frame 3 are pre-processed in the factory, wherein the light space steel grid frame 3 is formed as a whole by using cast steel nodes, and the core concrete 331 is poured into the lower chord 33. Then, the uniformly distributed welded short steel bar combination node 2 and the light space steel grid 3 are welded together and hoisted to the construction site. The welded overall structure can be erected on a specific pier by the jacking construction method. The prefabricated UHPC panel 11 is processed by the factory and transported to the construction site for assembly. During the assembly process, the short steel bars 22 of the uniformly welded short steel bar combination node 2 pass through the prefabricated UHPC panel 11. and ensure that the gap w between adjacent perforated steel plates 111 is not less than 3cm, so as to reserve space for concrete pouring at the joint, set pouring templates on both sides of the transverse joint 113, and pour UHPC concrete on site In order to fill the interior of the transverse seam 113, the lightweight space steel grid 3 and the prefabricated UHPC panel 11 are integrally connected.

Claims (8)

1. A light steel net rack-UHPC combined bridge structure comprises a UHPC panel (1), uniformly distributed welded short steel bar combined nodes (2) and a light space steel net rack (3) which are jointly formed from top to bottom, and is characterized in that the UHPC panel (1) and the light space steel net rack (3) are connected into a whole through the uniformly distributed welded short steel bar combined nodes (2), the UHPC panel (1) is formed by splicing prefabricated UHPC panels (11), the splicing surface of the prefabricated UHPC panel (11) is provided with perforated steel plates (111), one end of each perforated steel plate (111) extends into the prefabricated UHPC panel (11), cast-in-place UHPC concrete (112) is filled in transverse joints (113) formed after the prefabricated UHPC panels (11) are spliced, the uniformly distributed welded short steel bar combined nodes (2) are formed by hollow hemispheroids (21) and short steel bars (22) welded on the top surfaces of the hollow hemispheroids (21), and the short steel bars (22) extend into the cast-in-place UHPC concrete (112) through the perforated steel plates (111), the light space steel net rack (3) is composed of three parts, namely a belly pipe (31), a transverse connection pipe (32) and a lower chord pipe (33), and core concrete (331) is filled in the lower chord pipe (33).
2. The light steel net rack-UHPC combined bridge structure as claimed in claim 1, wherein the hollow hemispheroid (21) is formed by welding a small hemispheroid segment (211) and a horizontal cover plate (212).
3. The light steel grid structure-UHPC combined bridge structure of claim 2, characterized in that the width of the horizontal cover plate (212) is consistent with the transverse width of the bridge.
4. The light steel net rack-UHPC combined bridge structure of claim 1, characterized in that the net rack arrangement mode of the light space steel net rack (3) is one of a quadrangular pyramid type, a crossed truss type and a triangular pyramid type.
5. The light steel net rack-UHPC combined bridge structure of claim 1, wherein the web pipes (31), the transverse connecting pipes (32) and the lower chord pipes (33) are integrated by cast steel joints.
6. The light steel grid-UHPC combined bridge structure of claim 1, wherein the perforated steel plate (111) is provided with round openings (114) at the part positioned in the prefabricated UHPC panel (11) and the part positioned in the cast-in-place UHPC concrete (112).
7. The light steel grid-UHPC combined bridge structure of claim 1, wherein the clearance w between adjacent perforated steel plates (111) is not less than 3 cm.
8. The light steel grid-UHPC combined bridge structure of claim 1, wherein the core concrete (331) is common concrete with the strength of C40-C60.
CN201920654630.9U 2019-05-07 2019-05-07 A lightweight steel grid-UHPC composite bridge structure Expired - Fee Related CN210104528U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111962375A (en) * 2020-07-22 2020-11-20 华南理工大学 Space grid light steel pedestrian bridge connected by disc nodes and its construction method
CN115162158A (en) * 2022-06-24 2022-10-11 福州大学 Steel-concrete composite bridge deck using T-shaped shear connector and construction method
CN116427625A (en) * 2022-01-01 2023-07-14 易建网科技有限公司 A new type of UHPC truss and its production process

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111962375A (en) * 2020-07-22 2020-11-20 华南理工大学 Space grid light steel pedestrian bridge connected by disc nodes and its construction method
CN116427625A (en) * 2022-01-01 2023-07-14 易建网科技有限公司 A new type of UHPC truss and its production process
CN115162158A (en) * 2022-06-24 2022-10-11 福州大学 Steel-concrete composite bridge deck using T-shaped shear connector and construction method

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