CN210099100U - An automatic angle cutting device - Google Patents
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- CN210099100U CN210099100U CN201920106804.8U CN201920106804U CN210099100U CN 210099100 U CN210099100 U CN 210099100U CN 201920106804 U CN201920106804 U CN 201920106804U CN 210099100 U CN210099100 U CN 210099100U
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Abstract
本实用新型公开了一种自动切角装置,涉及加工机械技术领域。包括主机固定台面,主机固定台面的左端顶部设有防尘罩,主机固定台面的顶部一侧滑动连接有第一作业台面,主机固定台面的顶部另一侧固定连接有第二作业台面。该自动切角装置,实现了可调节升降的优点,将产品放到切角位置上,由第一切角装置与第二切角装置中的高速电机驱动锯片运作,来对板材进行切角作业,同时通过步进电机的驱动带动滑动架连同直线导轨做上下升降运动,使与直线导轨相连接的高速电机一同升降,切角完成后使锯片下降并与产品分离,且不会对锯片的运作造成影响,方便产品的取放,减少因拿取产品而操作停机的次数,同时减少作业重复性。
The utility model discloses an automatic angle cutting device, which relates to the technical field of processing machinery. It includes a host fixing table, a dust cover is provided on the top of the left end of the host fixing table, a first working table is slidably connected to one side of the top of the host fixing table, and a second working table is fixedly connected to the other side of the top of the host fixing table. The automatic chamfering device realizes the advantages of adjustable lifting. The product is placed in the chamfering position, and the saw blades are driven by the high-speed motor in the first chamfering device and the second chamfering device to chamfer the plate. At the same time, through the drive of the stepping motor, the sliding frame and the linear guide are moved up and down, so that the high-speed motor connected with the linear guide can rise and fall together. The operation of the sheet is affected, it is convenient for the picking and placing of the product, the number of operation downtimes due to picking up the product is reduced, and the repetition of the operation is reduced.
Description
技术领域technical field
本实用新型涉及加工机械技术领域,具体为一种自动切角装置。The utility model relates to the technical field of processing machinery, in particular to an automatic angle cutting device.
背景技术Background technique
在铝合金、塑料及木制品等板材制品的加工制造过程中,需要对板材进行切角工作,通常,一般物件加工中,板材在拼接之前都需要先将板材的端部进行切角,然后再进行拼接,一般将一块长方形的板材其中一个角切割,然后将两块板材的两个切角放置在一起并固定。In the process of processing and manufacturing plate products such as aluminum alloys, plastics and wood products, it is necessary to cut the corners of the plates. Usually, in the processing of general objects, the ends of the plates need to be chamfered before splicing. For splicing, generally one corner of a rectangular sheet is cut, and then the two cut corners of the two sheets are placed together and fixed.
目前,为了完成上述的操作,都是通过人工手工完成,通过电锯进行切角,人工定位精准度无法保障,且费时费力,效率很低,而传统的纸板切角机大多是手压机式的手动设备,市场上的自动切角设备只是在原有手动设备的基础上增加了动力机构,在对板材的一个角进行切角作业后,中间需要不断的停机来调整切角角度或者是取放板材,操作十分不便,不仅增加了繁琐的操作步骤,还因不断的开机、停机而加速设备的耗损率。At present, in order to complete the above operations, they are all done manually, and the angle is cut by a chainsaw. The accuracy of manual positioning cannot be guaranteed, and it is time-consuming and labor-intensive, and the efficiency is very low. Most of the traditional cardboard angle cutting machines are hand-pressed. The automatic chamfering equipment on the market only adds a power mechanism on the basis of the original manual equipment. After chamfering a corner of the sheet, it needs to stop continuously in the middle to adjust the chamfering angle or pick and place. The operation of the plate is very inconvenient, which not only increases the tedious operation steps, but also accelerates the wear rate of the equipment due to the continuous startup and shutdown.
实用新型内容Utility model content
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本实用新型提供了一种自动切角装置,具备便于夹持固定、方便脱料及可调节升降等优点,解决了现有的人工定位精准度无法保障,操作过程中需要不断的停机来调整切角角度或者是取放板材,操作十分不便的问题。In view of the deficiencies of the prior art, the utility model provides an automatic angle cutting device, which has the advantages of convenient clamping and fixing, convenient unloading and adjustable lifting, etc. It is very inconvenient to operate continuously to adjust the chamfering angle or pick and place the plate.
(二)技术方案(2) Technical solutions
为实现上述便于夹持固定、方便脱料及可调节升降的目的,本实用新型提供如下技术方案:一种自动切角装置,包括主机固定台面,所述主机固定台面的左端顶部设有防尘罩,所述主机固定台面的顶部一侧滑动连接有第一作业台面,所述主机固定台面的顶部另一侧固定连接有第二作业台面,所述第一作业台面与第二作业台面的左端均固定连接有模具附块,所述第一作业台面与第二作业台面的后端顶部均固定连接有测压料气缸,所述第一作业台面与第二作业台面的顶部均固定连接有上压料气缸,所述第一作业台面与第二作业台面的顶部均固定连接有出料气缸,所述出料气缸的输出端固定连接有出料块,所述第一作业台面与第二作业台面的顶部均固定连接有型材模具,所述第一作业台面的底部固定连接有第一切角装置,所述第二作业台面的底部固定连接有第二切角装置。In order to achieve the above-mentioned purposes of being convenient for clamping and fixing, convenient for unloading and adjustable lifting and lowering, the utility model provides the following technical solutions: an automatic angle-cutting device, including a main machine fixing table, and a dust cover is provided on the top of the left end of the main machine fixing table. A first work surface is slidably connected to one side of the top of the host fixed table, and a second work table is fixedly connected to the other side of the top of the host fixed table, and the left ends of the first work table and the second work table are both A die attachment block is fixedly connected, the tops of the rear ends of the first work surface and the second work surface are fixedly connected with a pressure measuring material cylinder, and the tops of the first work surface and the second work surface are fixedly connected with an upward pressure A discharge cylinder is fixedly connected to the tops of the first work surface and the second work surface, and a discharge block is fixedly connected to the output end of the discharge cylinder, and the first work surface and the second work surface are A profile mold is fixedly connected to the top of the first work surface, a first angle cutting device is fixedly connected to the bottom of the first work surface, and a second angle cutting device is fixedly connected to the bottom of the second work surface.
进一步优化本技术方案,所述型材模具的中部设有出料槽,所述出料块与出料槽的位置相对应,且出料块的底部与出料槽的底部平齐。To further optimize the technical solution, a discharge chute is provided in the middle of the profile mold, the discharge block corresponds to the position of the discharge chute, and the bottom of the discharge block is flush with the bottom of the discharge chute.
进一步优化本技术方案,所述第一切角装置与第二切角装置均包括有电机座,所述电机座的顶部固定连接有步进电机,所述步进电机的输出轴端部固定连接有丝杆,且通过丝杆传动连接有滑动架,所述电机座的右侧固定连接有直线导轨,所述直线导轨的右侧固定连接有导轨滑板,所述导轨滑板与滑动架固定连接,所述导轨滑板的右侧固定连接有高速电机,所述高速电机的输出轴端部固定连接有锯片。This technical solution is further optimized. Both the first and second angle cutting devices include a motor seat, a stepper motor is fixedly connected to the top of the motor seat, and an output shaft end of the stepper motor is fixedly connected There is a screw rod, and a sliding frame is connected through the screw rod transmission, a linear guide rail is fixedly connected to the right side of the motor base, a guide rail slide plate is fixedly connected to the right side of the linear guide rail, and the guide rail slide plate is fixedly connected to the sliding frame, A high-speed motor is fixedly connected to the right side of the guide rail slide plate, and a saw blade is fixedly connected to the end of the output shaft of the high-speed motor.
进一步优化本技术方案,所述第一切角装置与第二切角装置的位置呈八字形分布,所述滑动架设于电机座内部,所述电机座的其中一端设有开口,所述步进电机的输出轴通过开口延伸至电机座内部,所述电机座的另一端设有安装孔,且通过安装孔固定连接于第一作业台面与第二作业台面的底部。This technical solution is further optimized. The positions of the first angle cutting device and the second angle cutting device are distributed in a figure-eight shape. The output shaft of the motor extends to the inside of the motor base through the opening, and the other end of the motor base is provided with a mounting hole, and is fixedly connected to the bottoms of the first work surface and the second work surface through the installation hole.
进一步优化本技术方案,所述直线导轨的长度与电机座的长度相等,所述电机座的右端设有避位槽,所述避位槽的正面与直线导轨滑动端的左侧保持一定间距,且间距的范围在5mm-8mm之间。This technical solution is further optimized. The length of the linear guide rail is equal to the length of the motor base, the right end of the motor base is provided with an escape groove, and the front of the escape groove is kept at a certain distance from the left side of the sliding end of the linear guide rail, and The range of spacing is between 5mm-8mm.
进一步优化本技术方案,所述主机固定台面的顶部固定连接有滑动台,且通过滑动台与第一作业台面滑动连接,所述防尘罩设置于滑动台的顶部,所述第一作业台面与第二作业台面的顶部均设有切角通槽,所述切角通槽与锯片的位置相对应。This technical solution is further optimized. A sliding table is fixedly connected to the top of the fixed table of the main engine, and is slidably connected to the first working table through the sliding table, the dust cover is arranged on the top of the sliding table, and the first operating table is The top of the second work table is all provided with corner cutting through grooves, and the corner cutting through grooves correspond to the positions of the saw blades.
进一步优化本技术方案,所述主机固定台面的内部设有碎料框,且数量至少设有3个,所述碎料框的底部设有网孔,所述主机固定台面的正面铰接有侧盖,所述侧盖与碎料框的位置相对应,所述主机固定台面的底部设有粉尘收集盒,所述碎料框设置于粉尘收集盒的上方,所述切角通槽的顶部设有防护罩。To further optimize this technical solution, the interior of the host fixing table is provided with a scrap frame, and the number is at least 3, the bottom of the scrap frame is provided with mesh holes, and the front of the host fixing table is hinged with a side cover , the position of the side cover corresponds to the position of the scrap box, the bottom of the fixed table of the main machine is provided with a dust collection box, the scrap box is arranged above the dust collection box, and the top of the cut angle channel is provided with a dust collection box. protecting mask.
(三)有益效果(3) Beneficial effects
与现有技术相比,本实用新型提供了一种自动切角装置,具备以下有益效果:Compared with the prior art, the utility model provides an automatic angle cutting device, which has the following beneficial effects:
1、该自动切角装置,通过设置模具附块、测压料气缸、上压料气缸、出料气缸、出料块及型材模具,实现了便于夹持固定、方便脱料的优点,通过模具附块与型材模具对板材进行定位夹持,然后通过测压料气缸将板材可微调至最佳位置上,用以提高定位精度,上压料气缸对板材进行压持固定,而通过出料气缸与出料块使得脱料方便、快捷,减少人工清理的精力。1. The automatic angle cutting device realizes the advantages of easy clamping and fixing and convenient material removal by setting the mold attachment block, the pressure measuring material cylinder, the upper pressing material cylinder, the discharging cylinder, the discharging block and the profile mold. The attachment block and the profile mold position and clamp the plate, and then the plate can be fine-tuned to the best position through the pressure measuring cylinder to improve the positioning accuracy. The upper pressure cylinder presses and fixes the plate, and the discharge cylinder With the discharge block, it is convenient and fast to remove the material, and the energy of manual cleaning is reduced.
2、该自动切角装置,通过设置第一切角装置与第二切角装置,实现了可调节升降的优点,将产品放到切角位置上,由第一切角装置与第二切角装置中的高速电机驱动锯片运作,来对板材进行切角作业,同时通过步进电机的驱动带动滑动架连同直线导轨做上下升降运动,使与直线导轨相连接的高速电机一同升降,切角完成后使锯片下降并与产品分离,且不会对锯片的运作造成影响,方便产品的取放,减少因拿取产品而操作停机的次数,同时减少作业重复性。2. The automatic chamfering device realizes the advantages of adjustable lifting by setting the first chamfering device and the second chamfering device. The product is placed in the chamfering position, and the first chamfering device and the second chamfering device are connected. The high-speed motor in the device drives the saw blade to operate to cut the angle of the plate. At the same time, the sliding frame and the linear guide are driven to move up and down by the stepping motor, so that the high-speed motor connected to the linear guide moves up and down together to cut the angle. After completion, the saw blade is lowered and separated from the product, and it will not affect the operation of the saw blade, which is convenient for taking and placing the product, reducing the number of operation and shutdown due to taking the product, and reducing the repetition of operations.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的局部视图;Fig. 2 is a partial view of the utility model;
图3为本实用新型第一切角装置的立体图。FIG. 3 is a perspective view of the first angle cutting device of the present invention.
图中:1、主机固定台面;2、防尘罩;3、第一作业台面;4、第二作业台面;5、模具附块;6、测压料气缸;7、上压料气缸;8、出料气缸;9、出料块;10、型材模具;11、第一切角装置;12、第二切角装置;13、出料槽;14、电机座;15、步进电机;16、滑动架;17、直线导轨;18、导轨滑板;19、高速电机;20、锯片;21、安装孔;22、避位槽;23、滑动台;24、切角通槽;25、碎料框;26、网孔;27、侧盖;28、粉尘收集盒;29、防护罩。In the figure: 1. Main machine fixed table; 2. Dust cover; 3. The first working table; 4. The second operating table; , discharge cylinder; 9, discharge block; 10, profile mold; 11, first angle cutting device; 12, second angle cutting device; 13, discharge chute; 14, motor seat; 15, stepper motor; 16 , sliding frame; 17, linear guide rail; 18, guide rail slide plate; 19, high-speed motor; 20, saw blade; 21, mounting hole; 22, avoidance slot; 23, sliding table; Material frame; 26, mesh; 27, side cover; 28, dust collection box; 29, protective cover.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,本实用新型公开了一种自动切角装置,包括主机固定台面1,主机固定台面1的左端顶部设有防尘罩2,主机固定台面1的顶部一侧滑动连接有第一作业台面3,主机固定台面1的顶部另一侧固定连接有第二作业台面4,第一作业台面3与第二作业台面4的左端均固定连接有模具附块5,第一作业台面3与第二作业台面4的后端顶部均固定连接有测压料气缸6,第一作业台面3与第二作业台面4的顶部均固定连接有上压料气缸7,第一作业台面3与第二作业台面4的顶部均固定连接有出料气缸8,出料气缸8的输出端固定连接有出料块9,第一作业台面3与第二作业台面4的顶部均固定连接有型材模具10,通过设置模具附块5、测压料气缸6、上压料气缸7、出料气缸8、出料块9及型材模具10,实现了便于夹持固定、方便脱料的优点,通过模具附块5与型材模具10对板材进行定位夹持,然后通过测压料气缸6将板材可微调至最佳位置上,用以提高定位精度,上压料气缸7对板材进行压持固定,而通过出料气缸8与出料块9使得脱料方便、快捷,减少人工清理的精力,第一作业台面3的底部固定连接有第一切角装置11,第二作业台面4的底部固定连接有第二切角装置12,通过设置第一切角装置11与第二切角装置12,实现了可调节升降的优点,将产品放到切角位置上,由第一切角装置11与第二切角装置12中的高速电机19驱动锯片20运作,来对板材进行切角作业,同时通过步进电机15的驱动带动滑动架16连同直线导轨17做上下升降运动,使与直线导轨17相连接的高速电机19一同升降,切角完成后使锯片20下降并与产品分离,且不会对锯片20的运作造成影响,方便产品的取放,减少因拿取产品而操作停机的次数,同时减少作业重复性。Please refer to FIGS. 1-3 , the utility model discloses an automatic angle cutting device, which includes a host fixing table 1 , a
具体的,型材模具10的中部设有出料槽13,出料块9与出料槽13的位置相对应,且出料块9的底部与出料槽13的底部平齐。Specifically, a
具体的,第一切角装置11与第二切角装置12均包括有电机座14,电机座14的顶部固定连接有步进电机15,步进电机15的输出轴端部固定连接有丝杆,且通过丝杆传动连接有滑动架16,电机座14的右侧固定连接有直线导轨17,直线导轨17的右侧固定连接有导轨滑板18,导轨滑板18与滑动架16固定连接,导轨滑板18的右侧固定连接有高速电机19,高速电机19的输出轴端部固定连接有锯片20,亦可通过在高速电机19的底部安装气缸,通过气缸的驱动,使装在直线导轨17上的高速电机19连同锯片20一起做升降运动,其目的是为可调节锯片20的升降,便于产品切割,减少因取放产品或调整产品位置而操作停机的次数,本技术方案中选用步进电机15驱动,实际也可以使用气缸进行驱动,二者都行。Specifically, both the
具体的,第一切角装置11与第二切角装置12的位置呈八字形分布,滑动架16设于电机座14内部,电机座14的一端设有安装孔21,且通过安装孔21固定连接于第一作业台面3与第二作业台面4的底部。Specifically, the positions of the
具体的,直线导轨17的长度与电机座14的长度相等,电机座14的右端设有避位槽22,避位槽22的正面与直线导轨17滑动端的左侧保持一定间距,且间距的范围在5mm-8mm之间,避位槽22用于做避位使用,防止与直线导轨17滑动端造成干涉。Specifically, the length of the
具体的,主机固定台面1的顶部固定连接有滑动台23,且通过滑动台23与第一作业台面3滑动连接,防尘罩2设置于滑动台23的顶部,第一作业台面3与第二作业台面4的顶部均设有切角通槽24,切角通槽24与锯片20的位置相对应,锯片20穿过切角通槽24对材料进行切角。Specifically, a sliding table 23 is fixedly connected to the top of the main machine fixing table 1, and is slidably connected to the first working table 3 through the sliding table 23. The
具体的,主机固定台面1的内部设有碎料框25,且数量至少设有3个,碎料框25的底部设有网孔26,主机固定台面1的正面铰接有侧盖27,侧盖27与碎料框25的位置相对应,主机固定台面1的底部设有粉尘收集盒28,碎料框25设置于粉尘收集盒28的上方,切角通槽24的顶部设有防护罩29,防护罩29用于防止切割时所产生的碎屑飞溅,避免溅伤操作人员,透过碎料框25底部设有的网孔26,使粉尘下落到粉尘收集盒28内,同时能够方便区分出边角料与粉尘,便于后序清理工作的展开。Specifically, the interior of the host fixing table 1 is provided with at least three scrap frames 25, the bottom of the
在使用时,将产品放到切角位置上,通过模具附块5与型材模具10对板材进行定位夹持,然后通过测压料气缸6将板材可微调至最佳位置上,上压料气缸7对板材进行压持固定,由第一切角装置11与第二切角装置12中的高速电机19驱动锯片20运作,来对板材进行切角作业,同时通过步进电机15的驱动带动滑动架16连同直线导轨17做上下升降运动,使与直线导轨17相连接的高速电机19一同升降,切角完成后使锯片20下降并与产品分离,且不会对锯片20的运作造成影响,方便产品的取放,减少因拿取产品而操作停机的次数,并通过出料气缸8与出料块9使得脱料方便、快捷,减少人工清理的精力。When in use, place the product on the corner cutting position, position and clamp the plate through the die attachment block 5 and the profile die 10, and then fine-tune the plate to the best position through the pressure-measuring material cylinder 6, and press the
综上所述,该自动切角装置,通过设置模具附块5、测压料气缸6、上压料气缸7、出料气缸8、出料块9及型材模具10,实现了便于夹持固定、方便脱料的优点,通过模具附块5与型材模具10对板材进行定位夹持,然后通过测压料气缸6将板材可微调至最佳位置上,用以提高定位精度,上压料气缸7对板材进行压持固定,而通过出料气缸8与出料块9使得脱料方便、快捷,减少人工清理的精力,通过设置第一切角装置11与第二切角装置12,实现了可调节升降的优点,将产品放到切角位置上,由第一切角装置11与第二切角装置12中的高速电机19驱动锯片20运作,来对板材进行切角作业,同时通过步进电机15的驱动带动滑动架16连同直线导轨17做上下升降运动,使与直线导轨17相连接的高速电机19一同升降,切角完成后使锯片20下降并与产品分离,且不会对锯片20的运作造成影响,方便产品的取放,减少因拿取产品而操作停机的次数,同时减少作业重复性。To sum up, the automatic angle cutting device realizes the convenience of clamping and fixing by setting the mold attachment block 5, the pressure measuring material cylinder 6, the upper
需要说明的是,在本文中,诸如术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, herein, terms such as "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements , but also other elements not expressly listed or inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112277077A (en) * | 2020-10-10 | 2021-01-29 | 苏玉鑫 | Crisscross accurate cutting wood skill base cutting device of wood processing side |
| CN114683330A (en) * | 2022-03-21 | 2022-07-01 | 特雷通家具(嘉兴)有限公司 | A triangular wood cutting machine |
| CN119567361A (en) * | 2024-12-31 | 2025-03-07 | 喜临门家具股份有限公司 | Multi-surface square timber processing equipment and processing method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112277077A (en) * | 2020-10-10 | 2021-01-29 | 苏玉鑫 | Crisscross accurate cutting wood skill base cutting device of wood processing side |
| CN114683330A (en) * | 2022-03-21 | 2022-07-01 | 特雷通家具(嘉兴)有限公司 | A triangular wood cutting machine |
| CN119567361A (en) * | 2024-12-31 | 2025-03-07 | 喜临门家具股份有限公司 | Multi-surface square timber processing equipment and processing method |
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