CN210091986U

CN210091986U - Contactor assembly equipment

Info

Publication number: CN210091986U
Application number: CN201920699321.3U
Authority: CN
Inventors: 葛龙; 李俐; 聂宗军; 杨金; 梁勇; 赵挺
Original assignee: Zhejiang Chint Electrics Co Ltd
Current assignee: Zhejiang Chint Electrics Co Ltd
Priority date: 2019-05-16
Filing date: 2019-05-16
Publication date: 2020-02-18
Anticipated expiration: 2029-05-16

Abstract

A contactor assembling device comprises a control unit, a first assembling unit for assembling wiring terminals, a second assembling unit for assembling a baffle plate assembly, and an arranging and combining unit arranged between the first assembling unit and the second assembling unit, wherein the first assembling unit sequentially and respectively assembles wiring terminals, wiring lugs and wiring screws into the wiring terminals and sequentially sends the wiring terminals to the arranging and combining unit, the arranging and combining unit sequences a preset number of wiring terminals and sends the wiring terminals to one side of the second assembling unit, the second assembling unit takes out and assembles the wiring terminals in the arranging and combining unit into a baffle plate, so that the second assembling unit does not need to reshape the wiring terminals, the effects of full-automatic and intelligent type-changing assembly and mistaken-assembling prevention of various baffle plate assemblies and various wiring terminals are realized, and under the premise of ensuring that the functions of the second assembling unit accord with the requirements of products, greatly improves the working efficiency, reduces the labor cost and the management cost.

Description

Contactor assembly equipment

Technical Field

The utility model relates to an automatic field especially relates to a contactor rigging equipment.

Background

Contactors are commonly used to control low-inductance, micro-inductive loads for household appliances and similar applications, and may also be used to control household motor loads to implement automation functions. In the prior art, the production of the contactor completely depends on manual operation, and the lug plate, the binding post and the baffle plate of the contactor are assembled and fastened manually, so that the labor intensity is high, and the production efficiency is low. In addition, because the types of the baffle components and the types of the lugs of the contactor are more, and various free combination forms exist, for example, one baffle can be matched with a plurality of lugs of the same type, and can also be matched with lugs of different types. The problems of confusion, wrong installation and the like are very easy to occur in the production and assembly process, the production consistency of the contactor cannot be ensured, and serious quality hidden troubles exist.

Disclosure of Invention

An object of the utility model is to overcome prior art's defect, provide a contactor rigging equipment simple structure, that the reliability is high.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a contactor assembling device comprises a control unit, a first assembling unit used for assembling wiring terminals, a second assembling unit used for assembling a baffle plate assembly, and a arranging and combining unit arranged between the first assembling unit and the second assembling unit, wherein the first assembling unit sequentially and respectively assembles wiring terminals by sequentially sequencing wiring terminals, wiring lugs and wiring screws, and sequentially sends the wiring terminals to the arranging and combining unit, the arranging and combining unit sequences a preset number of wiring terminals and sends the wiring terminals to one side of the second assembling unit, and the second assembling unit takes out and assembles the wiring terminals in the arranging and combining unit into the baffle plate.

Preferably, the arrangement and combination unit comprises an arrangement device, a combination device and a selection and grabbing device, the arrangement device comprises an arrangement conveying mechanism and an arrangement stop mechanism, one end of the arrangement conveying mechanism, which is close to the first assembly unit, arranges the wiring terminals and conveys the wiring terminals to one end of the arrangement stop mechanism, the combination device comprises a combination board and a combination conveying mechanism connected with the combination board, and a plurality of combination grooves which are arranged in parallel and used for fixing the wiring terminals are formed in the combination board.

Preferably, the first assembling unit comprises a first splitter, and a binding post assembling device, a lug assembling device, a binding screw assembling device and a binding post blanking device which are sequentially arranged around the first splitter, wherein a plurality of first fixing carriers are arranged on the circumference of the first splitter, the first splitter can drive the plurality of first fixing carriers to sequentially move among the binding post assembling device, the lug assembling device and the binding screw assembling device, the binding post assembling device arranges the binding posts in sequence and then sequentially loads the binding posts into the plurality of first fixing carriers, the lug assembling device arranges the binding posts in sequence and then sequentially loads the binding posts into the plurality of first fixing carriers, the binding screw assembling device arranges the binding screws in sequence and then sequentially loads the binding posts into the plurality of first fixing carriers and screws the binding posts tightly, the binding post blanking device takes out the assembled binding posts from the first fixing carriers, and put into the permutation and combination unit in sequence.

Preferably, the second assembling unit comprises a second divider, and a baffle feeding device, a wiring terminal feeding device, a baffle assembling device and a baffle assembly blanking device which are sequentially arranged around the second divider, a plurality of second fixing carriers are arranged on the circumference of the second divider, the second divider can drive the plurality of second fixing carriers to sequentially move among the baffle plate feeding device, the connecting terminal feeding device, the baffle plate assembling device and the baffle plate assembly discharging device, the baffle plate feeding device sorts the baffle plates and sequentially loads the baffle plates into the plurality of second fixing carriers, the connecting terminal feeding device takes out the connecting terminals combined by the arranging and combining units and sequentially loads the connecting terminals into the second fixing carriers, the baffle plate assembling device assembles the connecting terminals in the second fixing carriers onto the baffle plates, and the baffle plate assembly discharging device takes out the assembled baffle plate assembly from the second fixing carriers; the second fixing carrier is internally provided with a second fixing groove for fixing the wiring terminal, the arrangement and combination unit comprises a combination board, the combination board is provided with a plurality of combination grooves which are arranged in parallel and used for fixing the wiring terminal, and the distance between the plurality of second fixing grooves is equal to the distance between the plurality of combination grooves.

Preferably, the first assembling unit can assemble two connecting terminals at the same time and store the connecting terminals through the arranging and combining unit while the second assembling unit assembles a baffle; or the second assembling unit is simultaneously assembled with the two baffles, and the first assembling unit can be simultaneously assembled with the four wiring terminals and stored through the arrangement and combination unit.

Preferably, the permutation and combination unit includes two collating units, two collating units and two pick grabbing device, two collating units are parallel arrangement in one side of two collating units respectively, two pick grabbing device set up the one end of keeping away from each other at two collating units respectively, first assembly unit can assemble two binding post simultaneously, and put into two collating units respectively with two binding post, two collating units can drive two binding post respectively and keep away from each other, make two binding post select grabbing device through two respectively and put into two combining unit and make up, two combining unit can drive binding post after both ends make up each other and be close to and move to one side of second assembly unit.

Preferably, the arrangement conveying mechanism comprises an arrangement sliding groove and an arrangement straight vibration device arranged at the bottom of the arrangement sliding groove, an arrangement guide rail used for limiting the connecting terminal is arranged above the arrangement sliding groove, one end of the arrangement guide rail is smaller than the length of the arrangement sliding groove and forms an arrangement inlet, and the other end of the arrangement guide rail is connected with the arrangement material stopping mechanism.

Preferably, arrange stock stop and include the range base of being connected with the range spout, the top of arranging the base is equipped with the range baffle and the range clamp plate that the interval set up, it sets up in the one side of being close to the range spout to arrange the clamp plate, and be equipped with the pressure material passageway that makes binding post pass through on arranging the clamp plate, form the jacking space between arranging the baffle and arranging the clamp plate, it is equipped with the jacking passageway to arrange the base correspondence in the below in jacking space, be equipped with the range roof that passes the jacking passageway in the below of arranging the base, it is connected with range jacking cylinder to arrange the roof.

Preferably, a arranging push plate is arranged on one side, far away from the arranging press plate, of the arranging baffle plate, one end of the arranging press plate penetrates through the arranging baffle plate to extend to one side, close to the arranging press plate, of the arranging press plate, and the other end of the arranging press plate is connected with the arranging pushing cylinder.

Preferably, the bottom of the arrangement chute on one side of the arrangement guide rail is provided with an arrangement step, a second arrangement guide rail is arranged above the arrangement step, and the arrangement guide rail and the second arrangement guide rail respectively limit the top sides of the lugs; the top of the combination board is provided with a combination step at one side of the combination groove, the combination groove is U-shaped and is open to one side close to the combination step, a binding post of the binding post is matched with the combination groove, and a lug plate of the binding post extends out of one side of the combination groove and is lapped on the combination step for limiting.

The contactor assembling device of the utility model completes the preliminary automatic assembly of various lugs, binding posts and screws through the first assembling unit to form various binding posts, the wiring terminals are sequenced and combined by the arrangement and combination unit while the wiring terminals are conveyed, and the wiring terminals of different types or the same type are intelligently combined into a required arrangement mode, so that the second assembly unit does not need to shape the wiring terminals, the second assembly unit can directly take out the arranged wiring terminals from the arrangement and combination unit and directly assemble the wiring terminals into the baffle plate, not only realizes the full-automatic and intelligent type-changing assembly of various baffle plate components and various connecting terminals and the effect of preventing misassembly, and on the premise of ensuring that the functions of the device meet the requirements of the product, the working efficiency is greatly improved, and the labor cost and the management cost are reduced.

In addition, the arrangement and combination unit can also play a role of storing the wiring terminals while arranging the wiring terminals through the arrangement device, so that the first assembly unit and the second assembly unit can be respectively assembled at different frequencies, the second assembly unit does not need to wait for the first assembly unit, and the period of assembling one baffle plate component by the second assembly unit is twice as long as that of assembling one wiring terminal by the first assembly unit.

Drawings

FIG. 1 is a schematic structural view of a baffle assembly according to an embodiment of the present invention;

FIG. 2 is a top view of a contactor assembly apparatus according to an embodiment of the present invention;

FIG. 3 is a schematic structural view of a contactor assembly apparatus according to an embodiment of the present invention;

FIG. 4 is a schematic structural diagram of an alignment apparatus according to an embodiment of the present invention;

fig. 5 is a partial enlarged view of the embodiment of the present invention shown in fig. 3;

FIG. 6 is a schematic structural diagram of a combined device according to an embodiment of the present invention;

fig. 7 is a partial enlarged view of the embodiment of the present invention shown in fig. 5;

fig. 8 is a schematic structural view of a first picking and gripping device according to an embodiment of the present invention;

fig. 9 is a schematic structural view of a second picking and gripping device according to an embodiment of the present invention;

fig. 10 is a schematic structural view of a first divider according to an embodiment of the present invention;

fig. 11 is a schematic structural view of a terminal mounting apparatus according to an embodiment of the present invention;

fig. 12 is a schematic structural view of a lug stopper according to an embodiment of the present invention;

fig. 13 is a schematic structural diagram of a lug gripping mechanism 125 according to an embodiment of the present invention;

fig. 14 is a schematic structural view of a distributing mechanism for binding screws according to an embodiment of the present invention;

fig. 15 is a schematic structural view of a binding screw positioning mechanism according to an embodiment of the present invention;

fig. 16 is a schematic structural view of a wiring terminal blanking device according to an embodiment of the present invention;

fig. 17 is a schematic structural view of a second divider according to an embodiment of the present invention;

fig. 18 is a schematic structural view of a terminal loading device according to an embodiment of the present invention;

fig. 19 is a schematic structural view of a baffle stopper according to an embodiment of the present invention;

fig. 20 is a schematic structural view of a baffle feeding and grabbing mechanism according to an embodiment of the present invention;

fig. 21 is a schematic structural view of a baffle assembling apparatus according to an embodiment of the present invention;

fig. 22 is a schematic structural view of a blanking device of a baffle plate assembly in an embodiment of the present invention;

fig. 23 is a schematic structural view of an arrangement top plate according to an embodiment of the present invention;

fig. 24 is a schematic structural diagram of an arrangement base according to an embodiment of the present invention.

Detailed Description

The following provides a further description of the contactor assembly device according to the present invention with reference to the embodiments shown in fig. 1 to 24. The contactor mounting apparatus of the present invention is not limited to the description of the following embodiments.

As shown in fig. 1, the utility model discloses a contactor rigging equipment is used for assembling the baffle subassembly of contactor, baffle subassembly include baffle 41 and install the binding post in baffle 41 both sides or one side, binding post includes lug 42 and the cover at the terminal 43 of lug 42 one end, and one side of terminal 43 is equipped with binding screw 44, and binding screw 44 can twist the inboard of terminal 43 and fix wire and lug 42. According to different requirements, the baffle 41 needs to be provided with the wiring terminals on two sides respectively, or only one side of the baffle is provided with one wiring terminal, and when the wiring terminals are needed to be provided on two sides respectively, the two wiring terminals can be the same in size or different in size.

As shown in fig. 2 to 3, the contactor assembling apparatus of the present invention includes a control unit, a first assembling unit 100 for assembling terminals, a second assembling unit 200 for assembling a baffle assembly, and a permutation and combination unit 300 disposed between the first assembling unit 100 and the second assembling unit 200, wherein the first assembling unit 100 assembles terminals by sequencing a terminal 43, a terminal 42, and a terminal screw 44 in sequence, and sends the terminals to the permutation and combination unit 300 in sequence, the permutation and combination unit 300 sequences a predetermined number of terminals and sends the terminals to one side of the second assembling unit 200, and the second assembling unit 200 takes out the terminals from the permutation and combination unit 300 and assembles the terminals into the baffle 41.

The contactor assembling device of the utility model completes the preliminary automatic assembly of various lugs, binding posts and screws through the first assembling unit 100 to form various binding posts of different types, sequences and combines the binding posts while conveying the binding posts through the arrangement and combination unit 300, intelligently combines the binding posts of different types or the same types into a required arrangement mode, so that the second assembling unit 200 does not need to reshape the binding posts, the second assembling unit 200 can directly take out the arranged binding posts from the arrangement and combination unit 300 and directly assemble the binding posts into the baffle 41, thereby not only realizing the full-automatic and intelligent transformation assembly of various baffle components and various binding posts and the effect of preventing misassembly, but also greatly improving the working efficiency and reducing the labor cost on the premise of ensuring that the functions of the baffle components accord with the requirements of products, and managing the cost. The predetermined number of terminals may be 1, 2, 4 or other numbers, and is determined according to the number of terminals to be assembled for one shutter assembly, for example, in the present embodiment, the second assembling unit 200 may simultaneously assemble 2 shutter assemblies, each of which is to be assembled with 1 or 2 terminals.

As shown in fig. 3 to 9, the arranging and combining unit 300 includes an arranging device 310, a combining device 320 and a picking and grabbing device 330, the arranging device 310 includes an arranging and conveying mechanism 311 and an arranging and stopping mechanism 312, one end of the arranging and conveying mechanism 311 near the first assembling unit 100 arranges and conveys the terminals to one end near the arranging and stopping mechanism 312, the combining device 320 includes a combining plate 321 and a combining and conveying mechanism 322 connected to the combining plate 321, a plurality of combined grooves 323 which are arranged in parallel and used for fixing the wiring terminals are arranged on the combined plate 321, the selected gripping device 330 takes out the wiring terminals arranged in the arrangement material blocking mechanism 312, and is fixed in a combination groove 323 on a combination board 321, the combination conveying mechanism 322 drives the combination positioning machine to move to one side of the second assembling unit 200, and the second assembling unit 200 assembles the arranged connection terminals into the baffle 41.

The arranging and combining unit 300 can also play a role of storing the connecting terminals while arranging the connecting terminals through the arranging device 310, so that the first assembling unit 100 and the second assembling unit 200 can be assembled respectively at different frequencies without waiting for the first assembling unit 100 by the second assembling unit 200, the period of assembling one baffle assembly by the second assembling unit 200 is twice as long as the period of assembling one connecting terminal by the first assembling unit 100, and the first assembling unit 100 can simultaneously assemble two connecting terminals and store the connecting terminals by the arranging and combining unit 300 while the second assembling unit 200 is assembled with one baffle 41; alternatively, the second assembling unit 200 simultaneously assembles the two shutter plates 41, and the first assembling unit 100 can simultaneously assemble the four connection terminals and store them by the arranging and combining unit 300. In addition, when the wiring terminals which are not assembled in the first assembling unit 100 are discharged, the condition that the supply of the wiring terminals is insufficient can be avoided, and the working time and the production efficiency of all stations are ensured.

As shown in fig. 2-3, the first assembling unit 100 includes a first divider 101, and a terminal assembling device 110, a lug assembling device 120, a binding screw assembling device 130, and a terminal blanking device 140 sequentially disposed around the first divider 101, a plurality of first fixing carriers 102 are disposed on a circumference of the first divider 101, and the first divider 101 can drive the plurality of first fixing carriers 102 to sequentially move among the terminal assembling device 110, the lug assembling device 120, and the binding screw assembling device 130, the terminal assembling device 110 arranges the terminals 43 in sequence and sequentially mounts the terminals 43 into the plurality of first fixing carriers 102, the lug assembling device 120 arranges the lugs 42 in sequence and sequentially mounts the lugs 43 into the plurality of first fixing carriers 102, the binding screw assembling device 130 arranges the binding screws 44 in sequence and sequentially mounts the lugs 43 into the plurality of first fixing carriers 102, and the binding screw 44 is screwed with the binding post 43, and the binding post blanking device 140 takes out the assembled binding post first fixing carrier 102 and sequentially puts into the arrangement combination unit 300.

Further, a first detection device 150 is arranged above the first splitter 101 and between the terminal assembling device 110 and the terminal assembling device 120 correspondingly, a second detection device 160 is arranged between the terminal assembling device 120 and the binding screw assembling device 130, a third detection device 170 is arranged between the binding screw assembling device 130 and the binding terminal blanking device 140, a fourth detection device 180 is arranged between the binding terminal blanking device 140 and the terminal assembling device 110, the first detection device 150 is used for detecting the position of the binding terminal 43 placed in the first fixing carrier 102, the second detection device 160 is used for detecting the position of the binding terminal 42 placed in the first fixing carrier 102, the third detection device 170 is used for detecting the position of the binding screw 44 placed in the first fixing carrier 102, and the fourth detection device 180 is used for detecting that the binding screw is taken out by the binding terminal blanking device 140.

If a product which is not assembled is found, the first divider 101 drives the first fixing carrier 102 where the product is located to move to one side of the connecting terminal blanking device 140, and the product is taken out and sent to a waste bin.

As shown in fig. 2-3, the second assembling unit 200 includes a second divider 201, and a baffle feeding device 210, a connecting terminal feeding device 220, a baffle assembling device 230, and a baffle assembly discharging device 240 sequentially disposed around the second divider 201, wherein a plurality of second fixing carriers 202 are disposed on a circumference of the second divider 201, and the second divider 201 can drive the plurality of second fixing carriers 202 to sequentially move among the baffle feeding device 210, the connecting terminal feeding device 220, the baffle assembling device 230, and the baffle assembly discharging device 240, the baffle feeding device 210 sorts the baffles 41 and sequentially loads the baffles 41 into the plurality of second fixing carriers 202, the connecting terminal feeding device 220 takes out the connecting terminals combined by the arranging and combining unit 300 and sequentially loads the connecting terminals into the second fixing carriers 202, the baffle assembling device 230 assembles the connecting terminals in the second fixing carriers 202 onto the baffles 41, the baffle assembly unloader 240 removes the assembled baffle assembly from the second fixture carrier 202.

Further, the second divider 201 is provided with a baffle detection device between the baffle assembling device 230 and the baffle assembly blanking device 240, and the baffle detection device can detect whether the wiring terminal is assembled in place.

Preferably, a fifth detection device is arranged between the baffle feeding device 210 and the connecting terminal feeding device 220, a sixth detection device is arranged between the connecting terminal feeding device 220 and the baffle assembling device 230, a seventh detection device is arranged between the baffle assembly blanking device 240 and the baffle feeding device 210, the fifth detection device is used for detecting the position of the baffle 41 placed in the second fixing carrier 202, the sixth detection device is used for detecting the position of the connecting terminal placed in the second fixing carrier 202, and the seventh detection device is used for detecting that the baffle assembly is taken out by the baffle assembly blanking device 240. If the product is found to be assembled improperly, the second divider 201 drives the second fixed carrier 202 where the product is located to move to one side of the baffle assembly blanking device 240, and the product is taken out and sent to a waste bin.

The first detecting device 150, the second detecting device 160, the third detecting device 170, the fourth detecting device 180, the fifth detecting device, the sixth detecting device and the seventh detecting device may detect the positions of the components placed in the first fixing carrier 102 and the second fixing carrier 202 through a photoelectric sensor or an infrared sensor, or may take images through a camera, and compare the positions of the components in the first fixing carrier 102 and the second fixing carrier 202 through calculation, which is not limited herein. First detection device 150, second detection device 160, third detection device 170, fourth detection device 180, fifth detection device, sixth detection device and seventh detection device also may not set up, or can set up a station alone, also can set up in the mechanism of previous station, all belong to the utility model discloses a protection scope.

Preferably, the second fixing carrier 202 is provided with second fixing grooves for fixing the connection terminals, the number, the distance and the direction of the second fixing grooves are equal to the number, the distance and the direction of the combination grooves 323 on the combination board 321, the second assembling unit 200 can be directly assembled into the baffle 41 without reshaping the connection terminals, the number of stations on the second assembling unit 200 can be reduced, and the whole assembling period can be shortened.

As shown in fig. 11 to 12, an embodiment of the terminal assembling apparatus 110 is shown, the terminal assembling apparatus 110 includes a terminal vibration tray 111, a terminal separation mechanism 112, and a terminal conveying pipe 113 connected between the terminal vibration tray 111 and the terminal separation mechanism 112, a terminal grabbing mechanism (not shown in the figure) is provided at one side of the terminal separation mechanism 112, and the terminal grabbing mechanism takes out the terminals 43 sorted by the terminal separation mechanism 112 and loads them into the first fixing carrier 102 for fixing. Terminal vibration dish 111 sets up the top at terminal feed mechanism 112, terminal 43 moves and superposes in terminal feed mechanism 112's top one by one along terminal conveyer pipe 113, terminal feed mechanism 112 includes terminal branch flitch 1121 and terminal branch material cylinder 1122, be equipped with terminal branch silo on terminal branch flitch 1121, terminal branch material cylinder 1122 drives terminal branch silo on terminal branch flitch 1121 and moves terminal conveyer pipe 113 below, it is spacing to make terminal 43 fall into in the terminal branch silo, terminal branch material cylinder 1122 drives terminal branch flitch 1121 again and snatchs the mechanism to the terminal and move, it exposes to drive terminal 43 from terminal conveyer pipe 113 below, block terminal 43 in the terminal conveyer pipe 113 through terminal branch flitch 1121 simultaneously.

The terminal grabbing mechanism can clamp the terminal 43 through a manipulator or a clamping jaw cylinder, the clamping jaw cylinder is driven by the transverse moving cylinder and the lifting cylinder to move to the first fixing carrier 102, and the clamping jaw cylinder is loosened to place the terminal 43 into the first fixing carrier 102.

As shown in fig. 11 to 12, an embodiment of the tab assembling device 120 is shown, wherein the tab assembling device 120 includes a tab vibration plate (not shown), a tab stopper 122 and a tab chute 123 connected between the tab vibration plate and the tab stopper 122, a tab straight vibrator 124 is provided at the bottom of the tab chute 123, a tab catching mechanism 125 is provided at one side of the tab stopper 122, the tab catching mechanism 125 includes an adsorption mechanism 126 for fixing the tab 42, the adsorption mechanism 126 is connected to a tab rotation cylinder 127, the tab rotation cylinder 127 is connected to a tab lifting cylinder 128, the tab lifting cylinder 128 is connected to a tab traverse cylinder 129, the adsorption mechanism 126 adsorbs the tab 42 by negative pressure, and the adsorption mechanism 126 can recognize whether the tab 42 is adsorbed in place by negative pressure.

The adsorption mechanism 126 can adsorb the lug 42 blocked by the lug stopper 122 in the lug chute 123, adjust the angle of the lug 42 through the wire receiving skin-receiving rotary cylinder 127, and move to the upper part of the first fixed carrier 102 under the driving of the lug lifting cylinder 128 and the lug transverse moving cylinder 129 through the adsorption mechanism 126 to place the lug 42 in the first fixed carrier 102.

Of course, the suction mechanism 126 may be a robot, or may be a gripper cylinder that grips the terminal 42, and then the gripper cylinder is driven by the terminal lifting cylinder 128 and the terminal traverse cylinder 129 to move to the first fixing carrier 102, and the gripper cylinder is released to place the terminal 42 into the first fixing carrier 102.

As shown in fig. 14 to 15, an embodiment of the binding screw assembling apparatus 130 is shown, and the binding screw assembling apparatus 130 includes a binding screw vibration plate 131, a binding screw feed mechanism 132 connected to the binding screw vibration plate 131, a binding screw positioning mechanism 134 connected to the binding screw feed mechanism 132 through a binding screw feed pipe 133, and the binding screw positioning mechanism 134 is connected to a screw-up cylinder 135.

The binding screw distributing mechanism 132 sorts the binding screws 44 and then sequentially sends the binding screws 44 into the binding screw conveying pipe 133, the binding screws 44 in the binding screw conveying pipe 133 fall into the binding screw positioning mechanism 134, and the screwing air cylinder 135 drives the binding screw positioning mechanism 134 to rotate so as to screw the binding screws 44 into the binding posts 43.

As shown in fig. 16, in an embodiment of the terminal blanking device 140, the terminal blanking device 140 includes a terminal blanking clamping jaw cylinder 141, the terminal blanking clamping jaw cylinder 141 is connected to a terminal blanking traversing cylinder 142 and a terminal blanking lifting cylinder 143, the terminal blanking clamping jaw cylinder 141 clamps the terminals, and then the terminal blanking clamping jaw cylinder 141 is driven by the terminal blanking traversing cylinder 142 and the terminal blanking lifting cylinder 143 to move above the permutation and combination unit 300, and the terminal blanking clamping jaw cylinder 141 puts the terminals into the permutation and combination unit 300.

Preferably, the first assembling unit 100 of the present embodiment can assemble two sets of terminals simultaneously, that is, the first fixing carrier 102 can fix two terminals simultaneously, and is provided with two sets of terminal grabbing mechanisms, two sets of adsorption mechanisms 126 and two sets of terminal screw positioning mechanisms 134, and can assemble two sets of terminals simultaneously, which has the characteristic of high assembling efficiency.

As shown in fig. 19 to 20, in an embodiment of the baffle feeding device 210, the baffle feeding device 210 includes a baffle vibrating tray (not shown), a baffle stopper 212, and a baffle sliding chute 213 connected between the baffle vibrating tray and the baffle stopper 212, a baffle linear vibrator is disposed at the bottom of the baffle sliding chute 213, a baffle feeding grabbing mechanism 215 is disposed at one side of the baffle stopper 212, the baffle feeding grabbing mechanism 215 includes a baffle feeding clamping claw cylinder 216, and the baffle feeding clamping claw cylinder 216 is connected to a baffle feeding traversing cylinder 217 and a baffle feeding lifting cylinder 218.

The baffle feeding clamping claw cylinder 216 clamps the baffle 41, the baffle feeding transverse moving cylinder 217 and the baffle feeding lifting cylinder 218 drive the baffle feeding clamping claw cylinder 216 to move to the position above the second fixed carrier 202, and the baffle feeding clamping claw cylinder 216 puts the baffle 41 into the second fixed carrier 202.

As shown in fig. 18, an embodiment of the terminal feeding device 220 includes a terminal feeding jaw cylinder 226, and the terminal feeding jaw cylinder 226 is connected to a terminal feeding traverse cylinder 227 and a terminal feeding elevating cylinder 228.

The binding post feeding clamping claw cylinder 226 clamps the binding post, the binding post feeding clamping claw cylinder 226 is driven to move to the upper side of the second fixing carrier 202 through the binding post feeding transverse moving cylinder 227 and the binding post feeding lifting cylinder 228, and the binding post is placed into the second fixing carrier 202 through the binding post feeding clamping claw cylinder 226.

As shown in fig. 21, an embodiment of the shutter assembling apparatus 230 is provided, the shutter assembling apparatus 230 includes a screw pushing mechanism 231, the screw pushing mechanism 231 is connected to a shutter assembling traverse cylinder 232 and a shutter assembling lifting cylinder 233, the shutter assembling lifting cylinder 233 is connected to drive the terminal pushing mechanism 231 to move to one side of the connection terminal, and the shutter assembling traverse cylinder 232 drives the terminal pushing mechanism 231 to push the connection terminal into the shutter 41 for assembling.

Fig. 22 shows an embodiment of the baffle plate assembly blanking device 240, which comprises a baffle plate assembly blanking clamping jaw cylinder 246, wherein the baffle plate assembly blanking clamping jaw cylinder 246 is connected with a baffle plate assembly blanking transverse moving cylinder 247 and a baffle plate assembly blanking lifting cylinder 248.

Baffle assembly unloading clamping jaw cylinder 246 presss from both sides and gets baffle assembly, and rethread baffle assembly unloading sideslip cylinder 247 and baffle assembly unloading lift cylinder 248 drive baffle assembly unloading clamping jaw cylinder 246 move to the fixed carrier 202 top of second, and baffle assembly unloading clamping jaw cylinder 246 puts into the fixed carrier 202 of second with baffle assembly.

Preferably, the second assembling unit 200 of the present embodiment can assemble two sets of baffle assemblies simultaneously, that is, the second fixing carrier 202 can fix two baffles 41 and four connecting terminals simultaneously, and is provided with two sets of baffle feeding clamping jaw cylinders 216, two sets of connecting terminal feeding clamping jaw cylinders 226, two sets of screw pushing mechanisms 231, and two sets of baffle assembly discharging clamping jaw cylinders 246, a period of assembling one baffle assembly by the second assembling unit 200 is twice as long as a period of assembling one connecting terminal by the first assembling unit 100, the first assembling unit 100 sends the connecting terminals assembled in advance to the arranging and combining mechanism 300 for storage, and the second assembling unit 200 can directly take out a matching number of connecting terminals from the arranging and combining mechanism 300 without waiting after assembling is completed, so that the second assembling unit has the characteristic of high assembling efficiency.

As shown in fig. 3 to 9, the arranging and combining unit 300 includes an arranging device 310, a combining device 320 and a picking device 330, the arranging device 310 includes an arranging and conveying mechanism 311 and an arranging and stopping mechanism 312, the arranging and conveying mechanism 311 includes an arranging chute 313, one end of the arranging chute 313 near the first assembling unit 100 arranges and conveys the terminals to one end near the arranging and stopping mechanism 312, the combining device 320 includes a combining plate 321 and a combining and conveying mechanism 322 connected to the combining plate 321, and a plurality of combining grooves 323 arranged in parallel are disposed on the combining plate 321.

As shown in fig. 4-5 and 23-24, a preferred embodiment of the arranging device 310 is shown, the arranging device 310 includes an arranging and conveying mechanism 311 and an arranging and stopping mechanism 312, the arranging and conveying mechanism 311 includes an arranging chute 3111 and an arranging straight vibration device 3114 disposed at the bottom of the arranging chute 3111, an arranging guide 3115 for limiting the terminals is disposed above the arranging chute 3111, one end of the arranging guide 3115 is smaller than the length of the arranging chute 3111 and forms an arranging inlet 3116, the other end of the arranging guide 3115 is connected to the arranging and stopping mechanism 312, the arranging and stopping mechanism 312 includes an arranging base 3121 connected to the arranging chute 3111, an arranging baffle 3122 and an arranging pressure plate 3123 are disposed above the arranging base 3121 at intervals, the arranging pressure plate 3123 is disposed at a side close to the arranging chute 3111, a pressing passage 3127 for allowing the terminals to pass through is disposed on the arranging pressure plate 3123, a jacking space is formed between the arranging baffle 3122 and the arranging pressure plate 3123, the arrangement base 3121 is provided with a jacking channel 3124 corresponding to the lower part of the jacking space, an arrangement top plate 3125 penetrating the jacking channel 3124 is provided below the arrangement base 3121, and the arrangement top plate 3125 is connected with the arrangement jacking cylinder 3126. Binding post 43 of binding post is spacing between the side of arranging guide rail 3115 and the lateral wall of arranging spout 3111, and binding post's lug 42 is spacing between the bottom of arranging guide rail 3115 and the diapire of arranging spout 3111.

The binding terminals are sequentially placed into the arrangement inlet 3116, and are driven by the arrangement resonator 3114 to move along the arrangement chute 3111 and the arrangement guide rail 3115 to the arrangement base 3121 until being stopped by the arrangement baffle 3122 on the arrangement base 3121, the arrangement jacking cylinder 3126 drives the arrangement top plate 3125 to jack up the binding terminals on the arrangement base 3121, so that the picking and gripping device 330 can pick the binding terminals, and meanwhile, the arrangement pressure plate 3123 presses the rear binding terminals to prevent tilting.

Further, a moving plate 3128 is arranged on one side of the arrangement baffle 3122, which is far away from the arrangement pressure plate 3123, one end of the arrangement pressure plate 3128 penetrates through the arrangement baffle 3122 to extend between the arrangement baffle 3122 and the arrangement pressure plate 3123 and is arranged opposite to the arrangement base 3121 below, the other end of the arrangement pressure plate 3128 is connected with the arrangement pushing cylinder 3129, the arrangement pressure plate 3128 can press the wiring terminal on the arrangement base 3121, when the wiring terminal needs to be taken out, the arrangement pushing cylinder 3129 drives the arrangement pressure plate 3128 to give way, and the wiring terminal is convenient to take out.

Further, the bottom of arrangement spout 3111 on one side of arrangement guide rail 3115 is equipped with range step 3117, is equipped with second arrangement guide rail 3118 above range step 3117, and range guide rail 3115 and second arrangement guide rail 3118 are spacing the top side of lug 42 respectively, not only can spacing lug 42 of different length, spacing effect is also more reliable moreover.

As shown in fig. 6 to 7, which illustrate a preferred embodiment of the combining device 320, the combining device 320 includes a combining rail 324, a combining plate 321 disposed on the combining rail 324, and a combining and conveying mechanism 322 connected to the combining plate 321, wherein a plurality of combining grooves 323 disposed side by side are disposed on the combining plate 321.

As shown in fig. 8, a preferred embodiment of the picking gripper 330, the picking gripper 330 includes a picking jaw cylinder 336, and the picking jaw cylinder 336 is connected to a picking traverse cylinder 337 and a picking lift cylinder 338. The selecting clamping jaw air cylinder 336 is used for clamping the wiring terminals, the selecting transverse moving air cylinder 337 and the selecting lifting air cylinder 338 are used for driving the selecting clamping jaw air cylinder 336 to move to the upper side of the combined plate 321, and the selecting clamping jaw air cylinder 336 is used for placing the wiring terminals into the combined groove 323 of the combined plate 321 to realize combination.

Further, the second assembling unit 200 can assemble the terminals at both sides of the two barrier plates 41 at the same time, and the first assembling unit 100 can assemble four terminals at the same time and store them by the arranging and combining unit 300;

permutation and combination unit 300 includes two collating unit 310, two collating unit 320 and two pick grabbing device 330, two collating unit 320 parallel arrangement respectively are in one side of two collating unit 310, two pick grabbing device 330 and set up the one end of keeping away from each other at two collating unit 310 respectively, first assembly unit 100 can assemble two binding post simultaneously, and put into two collating unit 310 with two binding post respectively, two collating unit 310 can drive two binding post respectively and keep away from each other, make two binding post select grabbing device 330 through two respectively and put into two assembly unit 320 and make up, two assembly unit 320 can drive binding post after the both ends combination each other be close to and move to one side of second assembly unit 200. The arrangement and combination unit 300 drives the wiring terminals to be away from each other through the two arrangement devices 310, and then drives the wiring terminals to be close to each other through the two combination devices 320, and has the characteristics of compact structure and reasonable layout.

As shown in fig. 6 to 7, a combination step 325 is provided at the top of the combination plate 321 at one side of the combination groove 323, the combination groove 323 is opened to one side near the combination step 325 in a U-shape, the terminal 43 of the terminal is engaged with the combination groove 323, and the terminal tab 42 of the terminal extends out from one side of the combination groove 323 to be caught on the combination step 325 for limitation. The combination step 325 can limit the terminals 42 with various lengths, so that the combination board 321 can combine terminals with different specifications.

As shown in fig. 4 to 7, the two alignment devices 310 are disposed on the same straight line, the two combination devices 320 are disposed in a staggered and parallel manner, and the ends of the two combination devices 320, which are respectively far away from the combined conveying mechanism 322, are disposed adjacently, so that when the combination boards 321 of the two combination devices 320 are respectively moved to the ends far away from the combined conveying mechanism 322, the two combination boards 321 can be adjacent to each other, which facilitates the second assembling unit 200 to grasp the terminals on the two combination boards 321. The two picking and gripping devices 330 are respectively a first picking and gripping device (fig. 8) and a second picking and gripping device 330b (fig. 9), the first picking and gripping device and the second picking and gripping device 330b have the same structure, and the transverse movement distances of the picking and gripping claw cylinders 336 of the picking and gripping devices 330b are different, so that the requirement of the staggered arrangement of the two combination devices 320 is met.

The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.

Claims

1. A contactor assembly apparatus, comprising: the wiring terminal assembling device comprises a control unit, a first assembling unit (100) used for assembling wiring terminals, a second assembling unit (200) used for assembling a baffle plate assembly, and a arranging and combining unit (300) arranged between the first assembling unit (100) and the second assembling unit (200), wherein the first assembling unit (100) sequentially and respectively assembles wiring terminals by sequencing a wiring terminal (43), a wiring lug (42) and a wiring screw (44), and sequentially sends the wiring terminals to the arranging and combining unit (300), the arranging and combining unit (300) sequences a preset number of wiring terminals and sends the wiring terminals to one side of the second assembling unit (200), and the second assembling unit (200) takes out the wiring terminals in the arranging and combining unit (300) and assembles the wiring terminals into a baffle plate (41).

2. The contactor assembly device as claimed in claim 1, wherein: permutation and combination unit (300) are including collating unit (310), composite set (320) and select grabbing device (330), collating unit (310) is including arranging conveying mechanism (311) and arranging striker mechanism (312), arrange conveying mechanism (311) and arrange the one end of being close to first assembly unit (100) and arrange binding post and send to the one end of being close to arranging striker mechanism (312), composite set (320) are including compoboard (321) and combination conveying mechanism (322) of being connected with compoboard (321), be equipped with a plurality of combination grooves (323) that set up side by side and be used for fixed binding post on compoboard (321).

3. The contactor assembly device as claimed in claim 1, wherein: the first assembling unit (100) comprises a first divider (101), and a binding post assembling device (110), a lug assembling device (120), a binding screw assembling device (130) and a binding post blanking device (140) which are sequentially arranged on the periphery of the first divider (101), wherein a plurality of first fixing carriers (102) are arranged on the circumference of the first divider (101), the first divider (101) can drive the plurality of first fixing carriers (102) to sequentially move among the binding post assembling device (110), the lug assembling device (120) and the binding screw assembling device (130), the binding post assembling device (110) sorts the binding posts (43) and then sequentially arranges the binding posts (43) into the plurality of first fixing carriers (102), the lug assembling device (120) sorts the lugs (42) and then sequentially arranges the lugs (43) into the plurality of first fixing carriers (102), the binding screw assembling device (130) sorts the binding screws (44) and then sequentially loads the binding screws onto binding posts (43) in the first fixing carriers (102), the binding screws (44) are screwed with the binding posts (43), and the binding post blanking device (140) takes the assembled binding post first fixing carriers (102) out and sequentially puts the binding post first fixing carriers into the arrangement combination unit (300).

4. The contactor assembly device as claimed in claim 1, wherein: the second assembling unit (200) comprises a second divider (201), and a baffle plate feeding device (210), a connecting terminal feeding device (220), a baffle plate assembling device (230) and a baffle plate assembly blanking device (240) which are sequentially arranged around the second divider (201), a plurality of second fixed carriers (202) are arranged on the circumference of the second divider (201), the second divider (201) can drive the second fixed carriers (202) to sequentially move among the baffle plate feeding device (210), the connecting terminal feeding device (220), the baffle plate assembling device (230) and the baffle plate assembly blanking device (240), the baffle plate feeding device (210) sorts the baffle plates (41) and then sequentially loads the baffle plates into the second fixed carriers (202), the connecting terminal feeding device (220) takes out the connecting terminals combined by the arrangement and combination unit (300) and sequentially loads the second fixed carriers (202), the baffle assembling device (230) assembles the wiring terminals in the second fixing carrier (202) onto the baffle (41), and the baffle assembly blanking device (240) takes the assembled baffle assembly out of the second fixing carrier (202); the second fixing carrier (202) is provided with a second fixing groove for fixing the wiring terminal, the arrangement and combination unit (300) comprises a combination board (321), the combination board (321) is provided with a plurality of combination grooves (323) which are arranged in parallel and used for fixing the wiring terminal, and the distance between the plurality of second fixing grooves is equal to the distance between the plurality of combination grooves (323).

5. The contactor assembly device as claimed in claim 1, wherein: while the second assembling unit (200) is assembled with one baffle (41), the first assembling unit (100) can be assembled with two connecting terminals at the same time and stored through the arrangement and combination unit (300); alternatively, the second assembling unit (200) simultaneously assembles two shutter plates (41), and the first assembling unit (100) can simultaneously assemble four terminals and store the terminals through the arranging and combining unit (300).

6. The contactor assembly device as claimed in claim 1, wherein: the arrangement and combination unit (300) comprises two arrangement devices (310), two combination devices (320) and two picking and grabbing devices (330), the two combination devices (320) are respectively arranged on one side of the two arrangement devices (310) in parallel, the two picking and grabbing devices (330) are respectively arranged at one ends, far away from each other, of the two arrangement devices (310), the first assembly unit (100) can be simultaneously assembled with two wiring terminals, and the two wiring terminals are respectively placed into the two arrangement devices (310), the two arrangement devices (310) can respectively drive the two wiring terminals to be away from each other, so that the two wiring terminals are respectively placed into the two combination devices (320) for combination through the two selecting and grabbing devices (330), and the two combination devices (320) can drive the wiring terminals with the two ends combined to be close to each other and move to one side of the second assembly unit (200).

7. The contactor assembly device as claimed in claim 2, wherein: arrange conveying mechanism (311) including arranging spout (3111) and setting up range straight oscillator (3114) in arranging spout (3111) bottom, be equipped with above arranging spout (3111) and be used for spacing binding post's range guide rail (3115), the one end of range guide rail (3115) is less than the length of arranging spout (3111) and forms range entry port (3116), the other end and the range stock stop (312) of range guide rail (3115) are connected.

8. The contactor assembly device as claimed in claim 7, wherein: arrange stock stop (312) including arranging base (3121) with arranging spout (3111) and being connected, the top of arranging base (3121) is equipped with range baffle (3122) and range clamp plate (3123) that the interval set up, it sets up in the one side of being close to arranging spout (3111) to arrange clamp plate (3123), and be equipped with pressure material passageway (3127) that make binding post pass through on arranging clamp plate (3123), form the jacking space between arranging baffle (3122) and arranging clamp plate (3123), it is equipped with jacking passageway (3124) to arrange base (3121) to correspond the below in jacking space, be equipped with in the below of arranging base (3121) and pass arrangement roof (3125) of jacking passageway (3124), it is connected with arrangement jacking cylinder (3126) to arrange roof (3125).

9. The contactor assembly device as claimed in claim 8, wherein: a moving plate (3128) is arranged on one side of the arrangement baffle (3122) far away from the arrangement pressure plate (3123), one end of the moving plate (3128) passes through the arrangement baffle (3122) and extends to one side close to the arrangement pressure plate (3123), and the other end of the moving plate (3128) is connected with the arrangement pushing cylinder (3129).

10. The contactor assembly device as claimed in claim 7, wherein: the arrangement sliding groove (3111) is provided with an arrangement step (3117) at the bottom of one side of the arrangement guide rail (3115), a second arrangement guide rail (3118) is arranged above the arrangement step (3117), and the arrangement guide rail (3115) and the second arrangement guide rail (3118) respectively limit the top side of the lug plate (42); the top of the combination plate (321) is provided with a combination step (325) at one side of the combination groove (323), the combination groove (323) is open towards one side close to the combination step (325) in a U shape, a binding post (43) of the binding post is matched with the combination groove (323), and a lug plate (42) of the binding post extends out from one side of the combination groove (323) and is lapped on the combination step (325) for limiting.