CN210081554U - Steel pipe clamping device - Google Patents
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- CN210081554U CN210081554U CN201920781985.4U CN201920781985U CN210081554U CN 210081554 U CN210081554 U CN 210081554U CN 201920781985 U CN201920781985 U CN 201920781985U CN 210081554 U CN210081554 U CN 210081554U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 33
- 239000010959 steel Substances 0.000 title claims abstract description 33
- 238000009434 installation Methods 0.000 claims description 13
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Abstract
Description
技术领域technical field
本实用新型涉及机械加工领域,特别是涉及一种钢管夹紧装置。The utility model relates to the field of machining, in particular to a steel pipe clamping device.
背景技术Background technique
随着现代工业的高速发展,机器呈现出高度自动化和智能化的特点。自动化的快速夹紧就是在这样的要求下应运而生,并大量应用于各种自动化或者半自动化设备中。现有针对钢管快速夹紧的方法都是大多利用夹具采用手动的方法夹紧,然而这种夹具无一例外都是通过人工用扳手操作三爪卡盘把产品夹紧,这种夹紧方式效率低下,并且当需要转动钢管时则要变换扳手和三爪卡盘得位置,且人工转动钢管时费力,特别是大直径的较重的钢管,因为其重量在夹具内无法便捷的来回旋转钢管,严重影响工作进度,因此急需一种方便旋转的高效钢管夹紧装置。With the rapid development of modern industry, machines are highly automated and intelligent. Automatic quick clamping comes into being under such a requirement, and is widely used in various automatic or semi-automatic equipment. The existing methods for quick clamping of steel pipes mostly use clamps to clamp manually. However, this clamp without exception uses a manual wrench to operate a three-jaw chuck to clamp the product. This clamping method is efficient. It is low, and when the steel pipe needs to be rotated, the position of the wrench and the three-jaw chuck needs to be changed, and it is laborious to manually rotate the steel pipe, especially the heavier steel pipe with large diameter, because its weight cannot easily rotate the steel pipe back and forth in the fixture. It seriously affects the work progress, so a high-efficiency steel pipe clamping device that is convenient to rotate is urgently needed.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是克服现有技术的上述不足而提供一种钢管夹紧装置,通过夹紧组件和手动调节组件共同实现钢管的夹紧定位和旋转加工,有效地提高了加工效率,降低了工人在加工过程中的劳动量。The purpose of this utility model is to overcome the above-mentioned deficiencies of the prior art and provide a steel pipe clamping device, which realizes the clamping positioning and rotating processing of the steel pipe through the clamping component and the manual adjustment component, which effectively improves the processing efficiency and reduces the The amount of labor performed by workers during processing.
本实用新型的技术方案是:钢管夹紧装置,包括支撑架、夹紧组件和手动调节组件;The technical scheme of the utility model is: a steel pipe clamping device, comprising a support frame, a clamping component and a manual adjustment component;
所述支撑架包括底座、支杆、横板、导向杆和夹紧组件支杆;The support frame includes a base, a strut, a transverse plate, a guide rod and a clamp assembly strut;
所述支杆的数量为四个,支杆的底端对称固定设置于底座上,横板固定设置于四个支杆的顶端,横板上设有通孔;导向杆的数量为两个,导向杆的底端对称固定设置于横板上,导向杆的顶端分别设有限位块,所述夹紧组件支杆的数量为四个,夹紧组件支杆的底端对称固定设置于横板上;The number of the struts is four, the bottom ends of the struts are symmetrically fixed on the base, the horizontal plate is fixedly arranged on the top of the four struts, and the horizontal plate is provided with through holes; the number of guide rods is two, The bottom ends of the guide rods are symmetrically and fixedly arranged on the horizontal plate, the top ends of the guide rods are respectively provided with limit blocks, the number of the clamping component support rods is four, and the bottom ends of the clamping component support rods are symmetrically fixed on the horizontal plate superior;
所述夹紧组件包括梯形板、竖杆、摆动杆、辊轮、带横杆的套筒、电机、第一皮带轮、第二皮带轮、第三皮带轮、导向皮带轮、皮带和辊筒;The clamping assembly includes a trapezoidal plate, a vertical rod, a swing rod, a roller, a sleeve with a cross bar, a motor, a first pulley, a second pulley, a third pulley, a guide pulley, a belt and a roller;
所述竖杆、摆动杆、辊轮、套筒、辊筒的数量均为两个;所述梯形板的横截面为等腰梯形,其顶面中央处设有弧形槽,两侧的梯形板顶面上分别设有安装槽和安装轴孔,其正对弧形槽的底部上设有皮带轮安装孔;所述摆动杆的顶端上均设有滑杆;所述套筒的横杆上分别设有滑槽和连接孔;The number of the vertical rod, the swing rod, the roller, the sleeve and the roller is two; the cross section of the trapezoid plate is an isosceles trapezoid, and an arc groove is arranged at the center of the top surface, and the trapezoid on both sides is A mounting groove and a mounting shaft hole are respectively provided on the top surface of the plate, and a pulley mounting hole is provided on the bottom opposite to the arc-shaped groove; the top of the swing rod is provided with a sliding rod; There are chute and connecting hole respectively;
两个竖杆的底端固定于梯形板两侧斜面上,竖杆顶端分别与两个摆动杆的底端铰接,摆动杆的滑杆分别安装于套筒上的滑槽内,以使得摆动杆随滑杆在滑槽内滑动而移动,两个摆动杆相对的侧面上分别对称固定安装有辊轮;The bottom ends of the two vertical rods are fixed on the inclined surfaces on both sides of the trapezoidal plate, the top ends of the vertical rods are hinged with the bottom ends of the two swing rods respectively, and the sliding rods of the swing rods are respectively installed in the sliding grooves on the sleeve, so that the swing rods are As the sliding rod slides in the chute and moves, the opposite sides of the two swing rods are respectively symmetrically fixed with rollers;
电机固定安装于梯形板底面中央处,电机的输出轴上固定有第一皮带轮,第二皮带轮和第三皮带分别安装于梯形板顶面上的安装轴孔内,导向皮带轮固定安装于梯形板的皮带轮安装孔内,第一皮带轮、第二皮带轮、第三皮带轮、导向皮带轮通过皮带传动连接,两个辊筒固定安装于梯形板顶面上的安装槽内,辊筒的转轴分别穿透安装轴孔固定第二皮带轮和第三皮带轮;The motor is fixedly installed at the center of the bottom surface of the trapezoidal plate, the output shaft of the motor is fixed with the first pulley, the second pulley and the third belt are respectively installed in the installation shaft holes on the top surface of the trapezoidal plate, and the guide pulley is fixedly installed on the trapezoidal plate. In the pulley installation hole, the first pulley, the second pulley, the third pulley and the guide pulley are connected by belt drive, the two rollers are fixedly installed in the installation groove on the top surface of the trapezoidal plate, and the rotating shafts of the rollers respectively penetrate the installation shaft The holes fix the second pulley and the third pulley;
所述手动调节组件包括L型杆、带螺纹杆的把手、轴套、并紧螺母、内螺纹筒、U型杆和安装孔;The manual adjustment assembly includes an L-shaped rod, a handle with a threaded rod, a shaft sleeve, a tightening nut, an internal threaded barrel, a U-shaped rod and a mounting hole;
所述L型杆的数量为两个,两个L型杆的一端分别固定安装于底座上,另一端通过轴套固定连接,带螺纹杆的把手的把手端朝下、螺纹杆端朝上、穿过轴套和并紧螺母与内螺纹筒螺纹连接,内螺纹筒固定安装于U型杆的底部,U型杆的两端上分别设有安装孔;The number of the L-shaped rods is two, one end of the two L-shaped rods is fixedly installed on the base respectively, and the other end is fixedly connected through the shaft sleeve. It is threadedly connected with the inner thread barrel through the shaft sleeve and the tightening nut, the inner thread barrel is fixedly installed on the bottom of the U-shaped rod, and the two ends of the U-shaped rod are respectively provided with installation holes;
所述夹紧组件的梯形板固定安装于夹紧组件支杆顶端,两个套筒分别套设于支撑架的导向杆上,手动调节组件的U型杆穿过横板上的通孔,U型杆上的安装孔与夹紧组件的连接孔通过螺钉固定。The trapezoidal plate of the clamping assembly is fixedly installed on the top end of the support rod of the clamping assembly, the two sleeves are respectively sleeved on the guide rod of the support frame, the U-shaped rod of the manual adjustment assembly passes through the through hole on the cross plate, the U The mounting hole on the profile rod and the connecting hole of the clamping assembly are fixed by screws.
本实用新型进一步的技术方案是:所述底座与支杆、支杆与横板、横板与导向杆、梯形板与夹紧组件支杆、梯形板与竖杆、L型杆与底座以及内螺纹筒与U型杆均采用焊接固定连接。The further technical scheme of the utility model is: the base and the support rod, the support rod and the horizontal plate, the horizontal plate and the guide rod, the trapezoidal plate and the clamping component support rod, the trapezoidal plate and the vertical rod, the L-shaped rod and the base and the inner Both the threaded barrel and the U-shaped rod are fixedly connected by welding.
本实用新型与现有技术相比具有如下特点:Compared with the prior art, the utility model has the following characteristics:
本实用新型的装置通过两个辊轮和两个辊筒的设置,不仅可以有效的达到夹紧定位钢管的目的,且启动电机时,也可以有效的实现钢管在被夹紧定位期间旋转的目的,进而有利于钢管的旋转加工工作,有效的解决了大直径钢管在加工期间旋转困难的问题,有效的节省了工人的劳动量,提高了工作效率。Through the arrangement of two rollers and two rollers, the device of the utility model can not only effectively achieve the purpose of clamping and positioning the steel pipe, but also can effectively achieve the purpose of rotating the steel pipe during the clamping and positioning period when the motor is started. , which is beneficial to the rotary processing of the steel pipe, effectively solves the problem that the large-diameter steel pipe is difficult to rotate during processing, effectively saves the labor of the workers, and improves the work efficiency.
以下结合附图和具体实施方式对本实用新型的详细结构作进一步描述。The detailed structure of the present utility model will be further described below with reference to the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为支撑架的结构示意图;Fig. 2 is the structural representation of support frame;
图3为夹紧组件的结构示意图;3 is a schematic structural diagram of a clamping assembly;
图4为梯形板的结构示意图;4 is a schematic structural diagram of a trapezoidal plate;
图5为梯形板的俯视示意图;5 is a schematic top view of a trapezoidal plate;
图6为手动调节组件的结构示意图;6 is a schematic structural diagram of a manual adjustment assembly;
图7为本实用新型的使用状态示意图。FIG. 7 is a schematic diagram of the use state of the present invention.
具体实施方式Detailed ways
实施例一,如图1-6所示,钢管夹紧装置,包括支撑架1、夹紧组件2和手动调节组件3。Embodiment 1, as shown in FIGS. 1-6 , a steel pipe clamping device includes a support frame 1 , a clamping assembly 2 and a manual adjustment assembly 3 .
所述支撑架1包括底座1-1、支杆1-2、横板1-3、导向杆1-4和夹紧组件支杆1-5;所述支杆1-2的数量为四个,支杆1-2的底端对称固定设置于底座1-1上,横板1-3固定设置于四个支杆1-2的顶端,横板1-3上设有通孔1-3-1;导向杆1-4的数量为两个,导向杆1-4的底端对称固定设置于横板1-3上,导向杆1-4的顶端分别设有限位块1-4-1,所述夹紧组件支杆1-5的数量为四个,夹紧组件支杆1-5的底端对称固定设置于横板1-3上。The support frame 1 includes a base 1-1, a support rod 1-2, a horizontal plate 1-3, a guide rod 1-4 and a clamping assembly support rod 1-5; the number of the support rods 1-2 is four , the bottom end of the strut 1-2 is symmetrically fixed on the base 1-1, the horizontal plate 1-3 is fixed on the top of the four struts 1-2, and the horizontal plate 1-3 is provided with through holes 1-3 -1; the number of guide rods 1-4 is two, the bottom ends of the guide rods 1-4 are symmetrically fixed on the horizontal plate 1-3, and the top ends of the guide rods 1-4 are respectively provided with limit blocks 1-4-1 , the number of the clamping assembly support rods 1-5 is four, and the bottom ends of the clamping assembly support rods 1-5 are symmetrically and fixedly arranged on the horizontal plate 1-3.
所述夹紧组件2包括梯形板2-1、竖杆2-2、摆动杆2-3、辊轮2-4、带横杆的套筒2-5、电机2-6、第一皮带轮2-7、第二皮带轮2-8、第三皮带轮2-9、导向皮带轮2-10、皮带2-11和辊筒2-12;The clamping assembly 2 includes a trapezoidal plate 2-1, a vertical rod 2-2, a swing rod 2-3, a roller 2-4, a sleeve with a horizontal rod 2-5, a motor 2-6, and a first pulley 2 -7, the second pulley 2-8, the third pulley 2-9, the guide pulley 2-10, the belt 2-11 and the roller 2-12;
所述竖杆2-2、摆动杆2-3、辊轮2-4、套筒2-5、辊筒2-12的数量均为两个;The number of the vertical rod 2-2, the swing rod 2-3, the roller 2-4, the sleeve 2-5 and the roller 2-12 is two;
所述梯形板2-1的横截面为等腰梯形,其顶面中央处设有弧形槽2-1-1,两侧的梯形板顶面上分别设有安装槽2-1-2和安装轴孔2-1-3,其正对弧形槽2-1-1的底部上设有皮带轮安装孔2-1-4;The cross-section of the trapezoidal plate 2-1 is an isosceles trapezoid, an arc-shaped groove 2-1-1 is arranged at the center of the top surface, and mounting grooves 2-1-2 and 2-1-2 are respectively provided on the top surfaces of the trapezoidal plates on both sides. Mounting shaft hole 2-1-3, the bottom of which is opposite to arc groove 2-1-1 is provided with pulley mounting hole 2-1-4;
所述摆动杆2-3的顶端上均设有滑杆2-3-1;A sliding rod 2-3-1 is provided on the top of the swing rod 2-3;
所述套筒2-5的横杆上分别设有滑槽2-5-1和连接孔2-5-2;The cross bar of the sleeve 2-5 is respectively provided with a chute 2-5-1 and a connecting hole 2-5-2;
两个竖杆2-2的底端固定于梯形板2-1两侧斜面上,竖杆2-2顶端分别与两个摆动杆2-3的底端铰接,摆动杆2-3的滑杆2-3-1分别安装于套筒2-5上的滑槽2-5-1内,以使得摆动杆2-3随滑杆2-3-1在滑槽2-5-1内滑动而移动,两个摆动杆2-3相对的侧面上分别对称固定安装有辊轮2-4;The bottom ends of the two vertical rods 2-2 are fixed on the inclined surfaces on both sides of the trapezoidal plate 2-1, and the top ends of the vertical rods 2-2 are hinged with the bottom ends of the two swing rods 2-3 respectively. 2-3-1 are respectively installed in the chute 2-5-1 on the sleeve 2-5, so that the swing rod 2-3 slides in the chute 2-5-1 with the sliding rod 2-3-1. Moving, the opposite sides of the two swing rods 2-3 are respectively symmetrically and fixedly installed with rollers 2-4;
电机2-6固定安装于梯形板2-1底面中央处,电机2-6的输出轴上固定有第一皮带轮2-7,第二皮带轮2-8和第三皮带轮2-9分别安装于梯形板顶面上的安装轴孔2-1-3内,导向皮带轮2-10固定安装于梯形板2-1的皮带轮安装孔2-1-4内,第一皮带轮2-7、第二皮带轮2-8、第三皮带轮2-9、导向皮带轮2-10通过皮带2-11传动连接,两个辊筒2-12固定安装于梯形板顶面上的安装槽2-1-2内,辊筒2-12的转轴分别穿透安装轴孔2-1-3固定第二皮带轮2-8和第三皮带轮2-9。The motor 2-6 is fixedly installed at the center of the bottom surface of the trapezoidal plate 2-1, the output shaft of the motor 2-6 is fixed with the first pulley 2-7, the second pulley 2-8 and the third pulley 2-9 are respectively installed on the trapezoid. In the installation shaft hole 2-1-3 on the top surface of the plate, the guide pulley 2-10 is fixedly installed in the pulley installation hole 2-1-4 of the trapezoidal plate 2-1, the first pulley 2-7, the second pulley 2 -8. The third pulley 2-9 and the guide pulley 2-10 are connected by the belt 2-11. The two rollers 2-12 are fixedly installed in the installation grooves 2-1-2 on the top surface of the trapezoidal plate. The rotating shafts of 2-12 respectively penetrate the mounting shaft holes 2-1-3 to fix the second pulley 2-8 and the third pulley 2-9.
所述手动调节组件3包括L型杆3-1、带螺纹杆的把手3-2、轴套3-3、并紧螺母3-4、内螺纹筒3-5、U型杆3-6和安装孔3-7;The manual adjustment assembly 3 includes an L-shaped rod 3-1, a handle 3-2 with a threaded rod, a shaft sleeve 3-3, a tightening nut 3-4, an internal threaded barrel 3-5, a U-shaped rod 3-6 and Mounting holes 3-7;
所述L型杆3-1的数量为两个,两个L型杆3-1的一端固定安装于底座1-1上,两个L型杆3-1的另一端通过轴套3-3固定连接,带螺纹杆的把手3-2的把手端朝下、螺纹杆端朝上、穿过轴套3-3和并紧螺母3-4与内螺纹筒3-5螺纹连接,内螺纹筒3-5固定安装于U型杆3-6的底部,U型杆3-6的两端上分别设有安装孔3-7。The number of the L-shaped rods 3-1 is two, one end of the two L-shaped rods 3-1 is fixedly installed on the base 1-1, and the other ends of the two L-shaped rods 3-1 pass through the shaft sleeve 3-3 Fixed connection, handle 3-2 with threaded rod with the handle end facing down and the threaded rod end facing up, passing through the shaft sleeve 3-3 and the threaded nut 3-4 to be threadedly connected to the female threaded barrel 3-5, the female threaded barrel is threadedly connected 3-5 is fixedly installed on the bottom of the U-shaped rod 3-6, and two ends of the U-shaped rod 3-6 are respectively provided with installation holes 3-7.
所述夹紧组件2的梯形板2-1固定安装于夹紧组件支杆1-5顶端,两个套筒2-5分别套设于支撑架1的导向杆1-4上,手动调节组件3的U型杆3-6穿过横板1-3上的通孔1-3-1,U型杆3-6上的安装孔3-7分别与夹紧组件2的连接孔2-5-2通过螺钉固定,套筒2-5在把手3-2的作用下,在限位块1-4-1和横板1-3之间滑动;从而调节摆动杆2-3上辊轮2-4的位置。The trapezoidal plate 2-1 of the clamping assembly 2 is fixedly installed on the top of the support rod 1-5 of the clamping assembly, and the two sleeves 2-5 are respectively sleeved on the guide rods 1-4 of the support frame 1, and the assembly is adjusted manually. The U-shaped rods 3-6 of 3 pass through the through holes 1-3-1 on the horizontal plate 1-3, and the mounting holes 3-7 on the U-shaped rods 3-6 are respectively connected with the connecting holes 2-5 of the clamping assembly 2 -2 is fixed by screws, and the sleeve 2-5 slides between the limit block 1-4-1 and the horizontal plate 1-3 under the action of the handle 3-2; thereby adjusting the upper roller 2 of the swing rod 2-3 -4 position.
所述底座1-1与支杆1-2、支杆1-2与横板1-3、横板1-3与导向杆1-4、梯形板2-1与夹紧组件支杆1-5、梯形板2-1与竖杆2-2、L型杆3-1与底座1-1以及内螺纹筒3-5与U型杆3-6均采用焊接固定连接。The base 1-1 and the support rod 1-2, the support rod 1-2 and the horizontal plate 1-3, the horizontal plate 1-3 and the guide rod 1-4, the trapezoidal plate 2-1 and the clamping assembly support rod 1- 5. The trapezoidal plate 2-1 and the vertical rod 2-2, the L-shaped rod 3-1 and the base 1-1, and the internal thread cylinder 3-5 and the U-shaped rod 3-6 are all connected by welding.
本实用新型在使用时:如图7所示,首先将待夹紧固定的钢管4放置到梯形板2-1上的弧形槽2-1-1内,钢管4与弧形槽2-1-1两侧的两个辊筒2-12贴合;然后操作人员操作把手3-2带动内螺纹筒3-5向下移动,U型杆3-6跟随内螺纹筒3-5向下移动,从而套筒2-5沿着导向杆1-4向下移动,套筒2-5向下移动时其上滑槽2-5-1内的滑杆2-3-1沿着滑槽2-5-1移动,使得摆动杆2-3向钢管4方向靠近,直至两个摆动杆2-3上的辊轮2-4分别与钢管4的壁面紧紧贴合,最后停止操作把手3-2,即完成钢管4的夹紧定位。When the utility model is in use: as shown in Figure 7, the steel pipe 4 to be clamped and fixed is first placed in the arc groove 2-1-1 on the trapezoidal plate 2-1, and the steel pipe 4 is connected to the arc groove 2-1. The two rollers 2-12 on both sides of -1 fit together; then the operator operates the handle 3-2 to drive the female threaded barrel 3-5 to move down, and the U-shaped rod 3-6 follows the female threaded barrel 3-5 to move down , so that the sleeve 2-5 moves down along the guide rod 1-4. When the sleeve 2-5 moves down, the sliding rod 2-3-1 in the upper chute 2-5-1 moves along the chute 2 -5-1 Move to make the swing rod 2-3 approach the direction of the steel pipe 4 until the rollers 2-4 on the two swing rods 2-3 are in close contact with the wall surface of the steel pipe 4 respectively, and finally stop operating the handle 3- 2, that is, the clamping and positioning of the steel pipe 4 is completed.
当需要旋转加工夹紧定位的钢管4时,首先启动电机2-6,电机2-6通过皮带2-11带动第一皮带轮2-7、第二皮带轮2-8、第三皮带轮2-9和导向皮带轮2-10转动,从而与第二皮带轮2-8和第三皮带轮2-9固定连接的辊筒2-12旋转,两个辊筒2-12在旋转过程中带动钢管4在弧形槽2-1-1内旋转,即完成夹紧定位钢管4的旋转。When it is necessary to rotate the steel pipe 4 to be clamped and positioned, first start the motor 2-6, and the motor 2-6 drives the first pulley 2-7, the second pulley 2-8, the third pulley 2-9 and the belt 2-11 through the belt 2-11 The guide pulley 2-10 rotates, so that the roller 2-12 fixedly connected with the second pulley 2-8 and the third pulley 2-9 rotates, and the two rollers 2-12 drive the steel pipe 4 in the arc groove during the rotation process. 2-1-1 inner rotation, that is, the rotation of the clamping and positioning steel pipe 4 is completed.
本实用新型的装置适用于大直径钢管的夹紧定位工作,并且由于电机的设置,有效的解决了大直径钢管在加工期间旋转困难的问题,有效的节省了工人的劳动量,提高了工作效率。The device of the utility model is suitable for the clamping and positioning work of large-diameter steel pipes, and due to the arrangement of the motor, the problem that the large-diameter steel pipes are difficult to rotate during processing is effectively solved, the labor of workers is effectively saved, and the work efficiency is improved .
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920781985.4U CN210081554U (en) | 2019-05-28 | 2019-05-28 | Steel pipe clamping device |
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| CN201920781985.4U CN210081554U (en) | 2019-05-28 | 2019-05-28 | Steel pipe clamping device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111496749A (en) * | 2020-04-29 | 2020-08-07 | 中国一冶集团有限公司 | Auxiliary dismounting device for winding drum of strip steel coiler |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111496749A (en) * | 2020-04-29 | 2020-08-07 | 中国一冶集团有限公司 | Auxiliary dismounting device for winding drum of strip steel coiler |
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