CN210080757U - Special internal expanding clamp replacing excircle spring clamp means - Google Patents
Special internal expanding clamp replacing excircle spring clamp means Download PDFInfo
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- CN210080757U CN210080757U CN201920439830.2U CN201920439830U CN210080757U CN 210080757 U CN210080757 U CN 210080757U CN 201920439830 U CN201920439830 U CN 201920439830U CN 210080757 U CN210080757 U CN 210080757U
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- connecting sleeve
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Abstract
Description
技术领域technical field
本实用新型属于机械领域,尤其是涉及一种代替外圆弹簧夹具手段的专用内胀夹具。The utility model belongs to the field of machinery, in particular to a special internal expansion clamp which replaces the means of an external spring clamp.
背景技术Background technique
现在市场对于单向器产品的需求量上升,导致客户对于产品质量的要求更加严格,对于电机滑座六花与花键的同轴度精度要求就更加严格,但是普通的装夹方式,想要加工出高精度十分的繁琐,对于工人的操作水平要求较高,暂时市面上还没有新型的装夹工具出现。Now the market demand for unidirectional products is increasing, which leads to more stringent requirements for product quality, and more stringent requirements for the coaxiality accuracy of the motor slide six splines and splines, but the ordinary clamping method, if you want to process It is very cumbersome to produce high precision, and it requires a high level of operation for workers. For the time being, there is no new type of clamping tool on the market.
老式工装夹具以产品的小端面为基准,小外径为夹紧面,通过液压系统及其连接部分工作,进行夹紧,但是工装夹具寿命偏低,由于机床的限制,导致夹具壁太薄,夹紧力不稳定,容易导致产品的尺寸不稳定,影响工件精度,以花键的端面为基准夹紧外径加工孔,孔与六花的同轴度精度不稳定,会导致产品质量品质达不到客户的要求,产品的次品率偏高。The old-fashioned fixture is based on the small end face of the product, and the small outer diameter is the clamping surface. It works through the hydraulic system and its connecting parts to clamp, but the life of the fixture is low. Due to the limitation of the machine tool, the fixture wall is too thin. The clamping force is unstable, which can easily lead to unstable product dimensions and affect the accuracy of the workpiece. Using the end face of the spline as a reference to clamp the outer diameter of the machined hole, the coaxial accuracy of the hole and the six flowers is unstable, which will lead to poor product quality. According to the customer's request, the defective rate of the product is high.
实用新型内容Utility model content
本实用新型的目的是提供一种结构简单、易于操作的代替外圆弹簧夹具手段的专用内胀夹具,尤其适合加工电机滑座的六花与花键。The purpose of the utility model is to provide a special internal expansion clamp which is simple in structure and easy to operate, replacing the means of the external spring clamp, and is especially suitable for processing the six splines and the splines of the motor sliding seat.
本实用新型的技术方案是:一种代替外圆弹簧夹具手段的专用内胀夹具,包括连接套筒、法兰盘、内胀夹头和拉杆,机床主轴轴线处设置有通孔,机床主轴内部通孔套设连接套筒,所述连接套筒和机床主轴同轴,连接套筒靠近机床主轴端部的端面中心设置螺纹通孔,连接套筒中心的螺纹通孔四周环绕设置螺纹孔,机床主轴端部外侧套设法兰盘,所述法兰盘中心设置螺纹通孔,法兰盘通过螺纹通孔固定连接内胀夹头,所述内胀夹头和机床主轴同轴,所述内胀夹头远离法兰盘一端侧面设置定位销,所述拉杆穿过内胀夹头和连接套筒中心的通孔,拉杆穿过连接套筒一端通过螺纹固定连接连接套筒,内胀夹头远离法兰盘一端连接工件的大端面。The technical scheme of the utility model is as follows: a special internal expansion clamp which replaces the external spring clamp means, comprising a connecting sleeve, a flange, an internal expansion chuck and a tie rod, a through hole is arranged at the axis of the machine tool main shaft, A connecting sleeve is sleeved through the through hole, and the connecting sleeve is coaxial with the machine tool spindle. The center of the end face of the connecting sleeve close to the end of the machine tool spindle is provided with a threaded through hole, and the threaded through hole in the center of the connecting sleeve is surrounded by threaded holes. A flange is sleeved on the outer side of the end of the main shaft, a threaded through hole is arranged in the center of the flange, and the flange is fixedly connected to the internal expansion chuck through the threaded through hole. A positioning pin is arranged on the side of one end of the collet away from the flange, the pull rod passes through the through hole in the center of the internal expansion collet and the connecting sleeve, and one end of the pull rod passes through the connecting sleeve to fix the connecting sleeve through threads, and the internal expansion collet is far away from the connecting sleeve. One end of the flange is connected to the large end face of the workpiece.
进一步的,所述连接套筒靠近拉杆一端的端面设置有螺纹孔,所述拉杆靠近连接套筒一端设置螺纹。Further, the end face of the connecting sleeve close to one end of the tie rod is provided with a threaded hole, and the end of the tie rod close to the connecting sleeve is provided with a thread.
进一步的,所述法兰盘通过螺栓固定连接于机架。Further, the flange is fixedly connected to the frame by bolts.
本实用新型具有的优点和积极效果是:The advantages and positive effects that the utility model has are:
1、加工工件时改变原本的加工基准面,以六花底面为基准面,并且通过液压系统及其余连接部分进行夹紧工作,能够稳定的控制精度,提高产品质量。1. When machining the workpiece, change the original machining datum plane, take the six-flower bottom surface as the datum plane, and perform clamping work through the hydraulic system and other connecting parts, which can stably control the accuracy and improve the product quality.
2、夹紧装置易损耗的零件为法兰盘、内胀夹头和定位销均为常见的易更换零件,当发生损耗过度时,能够随时方便的更换零件,提高产品的加工速度。2. The easily worn parts of the clamping device are the flange, the internal expansion chuck and the locating pin, which are all common and easy to replace parts. When excessive wear occurs, the parts can be easily replaced at any time to improve the processing speed of the product.
3、夹具工装的精度比老式的工装精度更高,并且可更换零件的制造成本低,有效节约成本,提高工件加工精度,实现低成本高质量,通过组合法兰盘和内胀夹头,比普通的内胀液压卡盘成本更低,并且寿命更高,便于安装、更换和维护。3. The accuracy of the fixture tooling is higher than that of the old-fashioned tooling, and the manufacturing cost of the replaceable parts is low, which effectively saves costs, improves the machining accuracy of the workpiece, and achieves low cost and high quality. Common internal expansion hydraulic chucks cost less, have a longer life, and are easy to install, replace and maintain.
附图说明Description of drawings
图1是本实用新型的剖视图;Fig. 1 is the sectional view of the present utility model;
图中:In the picture:
1、机床主轴 2、连接套筒 3、法兰盘1.
4、内胀夹头 5、拉杆 6、定位销4. Internal expansion chuck 5. Pull rod 6. Positioning pin
具体实施方式Detailed ways
下面结合附图对本实用新型做详细说明。The present utility model will be described in detail below in conjunction with the accompanying drawings.
如图1所示:As shown in Figure 1:
一种代替外圆弹簧夹具手段的专用内胀夹具,包括连接套筒2、法兰盘3、内胀夹头4和拉杆5,机床主轴1轴线处设置有通孔,机床主轴1内部通孔套设连接套筒2,所述连接套筒2和机床主轴1同轴,连接套筒2靠近机床主轴1端部的端面中心设置螺纹通孔,连接套筒2中心的螺纹通孔四周环绕设置螺纹孔,机床主轴1端部外侧套设法兰盘3,所述法兰盘3中心设置螺纹通孔,法兰盘3通过螺纹通孔固定连接内胀夹头4,所述内胀夹头4和机床主轴1同轴,所述内胀夹头4远离法兰盘3一端侧面设置定位销6,所述拉杆5穿过内胀夹头4和连接套筒2中心的通孔,拉杆5穿过连接套筒2一端通过螺纹固定连接连接套筒2。A special internal expansion clamp that replaces the external spring clamp means, including a connecting
所述连接套筒2靠近拉杆5一端的端面设置有螺纹孔,所述拉杆5靠近连接套筒2一端设置螺纹。The end face of the connecting
所述法兰盘3通过螺栓固定连接于机架。The
本实例的工作过程:旧工装在进行工件夹紧时,在机床的主轴上通过夹具将产品的小端面进行夹紧,在进行加工时对于产品的同轴度无法进行准确的控制,增加加工难度和器材损耗过快。The working process of this example: when the old tooling is clamping the workpiece, the small end face of the product is clamped on the main shaft of the machine tool through the fixture, and the coaxiality of the product cannot be accurately controlled during processing, which increases the difficulty of processing. And equipment wears out too fast.
本实用新型的工装在进行使用过程中将机床主轴1、连接套筒2、法兰盘3、内胀夹头4、拉杆5连接完毕,保证连接套筒2和内胀夹头4的同轴度,之后将定位销6固定到指定位置,最后将加工产品的大端面连接到内胀夹头4的定位销6所在端,并且通过定位销6进行定位,开启液压装置带动拉杆5运动,拉杆5运动将内胀夹头4的定位销6 所在一端撑开,内胀夹头4撑开后将工件进行夹紧,新的装夹方式,从加工产品的大端面内部通过内胀夹头4进行夹紧,因为更换了加工基准,对于加工产品的同轴度能够更加精准的控制,提高加工产品的精度,因为各个结构能够灵活方便的进行替换,并且装夹零件成本低,降低了设备损耗,并且降低加工成本。In the process of using the tooling of the utility model, the machine tool spindle 1, the connecting
以上对本实用新型的一个实施例进行了详细说明,但所述内容仅为本实用新型的较佳实施例,不能被认为用于限定本实用新型的实施范围。凡依本实用新型申请范围所作的均等变化与改进等,均应仍归属于本实用新型的专利涵盖范围之内。An embodiment of the present invention has been described in detail above, but the content is only a preferred embodiment of the present invention, and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of the application of the present utility model should still belong to the scope of the patent of the present utility model.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920439830.2U CN210080757U (en) | 2019-04-02 | 2019-04-02 | Special internal expanding clamp replacing excircle spring clamp means |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920439830.2U CN210080757U (en) | 2019-04-02 | 2019-04-02 | Special internal expanding clamp replacing excircle spring clamp means |
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| Publication Number | Publication Date |
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| CN210080757U true CN210080757U (en) | 2020-02-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920439830.2U Expired - Fee Related CN210080757U (en) | 2019-04-02 | 2019-04-02 | Special internal expanding clamp replacing excircle spring clamp means |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115415791A (en) * | 2022-10-18 | 2022-12-02 | 成都中科注能科技股份有限公司 | Automatic assembly device for valve inner assembly |
-
2019
- 2019-04-02 CN CN201920439830.2U patent/CN210080757U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115415791A (en) * | 2022-10-18 | 2022-12-02 | 成都中科注能科技股份有限公司 | Automatic assembly device for valve inner assembly |
| CN115415791B (en) * | 2022-10-18 | 2023-10-27 | 成都中科注能科技股份有限公司 | Automatic assembly device for inner assembly of valve |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200218 |
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| CF01 | Termination of patent right due to non-payment of annual fee |