CN210076510U - Seed sorting device is carried to two cam formula sesame oil machines - Google Patents

Seed sorting device is carried to two cam formula sesame oil machines Download PDF

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Publication number
CN210076510U
CN210076510U CN201920318777.0U CN201920318777U CN210076510U CN 210076510 U CN210076510 U CN 210076510U CN 201920318777 U CN201920318777 U CN 201920318777U CN 210076510 U CN210076510 U CN 210076510U
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seed
side plate
plate
lifting
betel nut
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聂松辉
唐丛萱
李鹏程
刘志青
林强
邱爱红
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Xiangtan University
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Xiangtan University
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Abstract

The utility model discloses a double-cam type betel nut machine seed lifting and sorting device, which comprises a frame (1), a power device (2), a mobile control mechanism (3), a horizontal moving mechanism (4) and a seed lifting mechanism (5); the power device (2) adopts a servo motor to drive a crank link mechanism for transmission, is arranged at the rear part of the rack (1), the movement control mechanism (3) adopts a symmetrical cam-slider combined mechanism and is arranged at the middle lower part of the rack (1), the horizontal movement mechanism (4) adopts a cam-slider combined mechanism and is arranged at the middle upper part of the rack (1), and the seed lifting mechanism (5) adopts a slider indexing mechanism and is arranged above the rack (1). The invention adopts the crank-slider mechanism to match with the double cam mechanism, thereby realizing the function of controlling the seed lifting mechanism (5) to extract the areca nuts from the clamp and convey the areca nuts to a sorting station by rotating 90 degrees. The utility model has the advantages of simple and compact structure, easy dismounting, convenient manufacture, high efficiency and the like.

Description

一种双凸轮式槟榔机提籽分拣装置A double-cam betel nut machine for seed extraction and sorting

技术领域technical field

本发明涉及一种物料转移的研究领域,特别是涉及一种适用于夹具夹持的物品流水线使用的槟榔机提籽分拣装置。The invention relates to the research field of material transfer, in particular to a betel nut machine seed extraction and sorting device suitable for use in an article assembly line clamped by a clamp.

背景技术Background technique

在槟榔需求日益增长的今天,槟榔厂生产任务越来越繁重,若槟榔厂还只用人工加工的方式对槟榔进行加工,那日后槟榔厂的生产压力只会越来越大。随着社会的进步,工厂的机械化自动化一体化越来越得到大家的认可,槟榔厂引进机械辅助加工的需求也日益增多,大家期望最高的当属一体化槟榔加工流水线,夹具夹持槟榔将其送至各个工位进行加工,很多大型槟榔加工厂中的加工流水线已经初步形成,但最后一步的从夹具上取出槟榔并进行分拣还是需要人工进行,现阶段最大的技术难点在于如何利用机械装置将加工好的槟榔从夹具上取出,本发明一种双凸轮式槟榔机提籽分拣装置可将流水线夹具上的槟榔从夹具上提取出来,并转移至分拣工位进行分拣。本设计可以替代人工将槟榔取出送至分拣工位,提高了效率的同时还能保证槟榔的质量,最大化减少加工过程中对食品的污染。Today, with the increasing demand for betel nut, the production tasks of the betel nut factory are getting heavier and heavier. If the betel nut factory only uses manual processing to process the betel nut, the production pressure of the betel nut factory will only increase in the future. With the progress of society, the integration of mechanization and automation in factories is more and more recognized by everyone, and the demand for the introduction of mechanical auxiliary processing in betel nut factories is also increasing. The one that everyone expects the most is the integrated betel nut processing line. It is sent to various stations for processing. The processing lines in many large-scale betel nut processing plants have been initially formed, but the final step of taking out the betel nut from the fixture and sorting it still needs to be done manually. The biggest technical difficulty at this stage is how to use the mechanical device. The processed betel nut is taken out from the fixture, and the double cam type betel nut machine seed extraction and sorting device of the present invention can extract the betel nut on the assembly line fixture from the fixture and transfer it to the sorting station for sorting. The design can replace the manual take out of betel nut and send it to the sorting station, improve the efficiency and at the same time ensure the quality of betel nut, and minimize the pollution to food during processing.

发明内容SUMMARY OF THE INVENTION

本发明解决上述技术问题所采用的技术方案是:一种双凸轮式槟榔机提籽分拣装置。该发明包括机架1,动力装置2,移动控制机构3,水平移动机构4与提籽机构5。动力装置2安装在机架1后部,移动控制机构3与水平移动机构4分别安装在机架1的中部,其中水平移动机构4在上,移动控制机构3在下,提籽机构5安装在机架1上方。The technical scheme adopted by the present invention to solve the above technical problems is: a double-cam type betel nut machine for seed extraction and sorting. The invention includes a frame 1 , a power device 2 , a movement control mechanism 3 , a horizontal movement mechanism 4 and a seed-lifting mechanism 5 . The power unit 2 is installed at the rear of the frame 1, and the movement control mechanism 3 and the horizontal movement mechanism 4 are respectively installed in the middle of the frame 1. The horizontal movement mechanism 4 is on the top, the movement control mechanism 3 is below, and the seed-lifting mechanism 5 is installed on the machine. Above shelf 1.

本发明中,所述的机架1包括左侧板105,右侧板104,安装块106,连接杆107,导轨安装板103,2块T字板102与导向板101;所述的安装块106与连接杆107用螺钉将左侧板105与右侧板104固连,导轨安装板103固装在左侧板105与右侧板104上,2块T字板102分别固装在导轨安装板103的前后两端,导向板101用螺钉固装在两T字板102上;In the present invention, the rack 1 includes a left side plate 105, a right side plate 104, a mounting block 106, a connecting rod 107, a guide rail mounting plate 103, two T-shaped plates 102 and a guide plate 101; the mounting block 106 and the connecting rod 107 are fixedly connected to the left side plate 105 and the right side plate 104 with screws, the guide rail mounting plate 103 is fixedly mounted on the left side plate 105 and the right side plate 104, and the two T-shaped plates 102 are fixedly mounted on the guide rails respectively. At the front and rear ends of the plate 103, the guide plate 101 is fixedly mounted on the two T-shaped plates 102 with screws;

作为优选,左侧板105与右侧板104上均有导向槽,其纵向高度控制提籽针507下移扎取槟榔的高度以及将槟榔提起的高度位置,一般下移高度为30-70mm,优选为50mm;槟榔提起高度一般为35-75mm,优选55mm;Preferably, there are guide grooves on the left side plate 105 and the right side plate 104, and its longitudinal height controls the height of the seed-lifting needle 507 to move down the height of the betel nut and the height of the betel nut to be lifted. Generally, the downward movement height is 30-70mm, It is preferably 50mm; the lifting height of betel nut is generally 35-75mm, preferably 55mm;

作为优选,左侧板105与右侧板104上均有导向槽,其横向距离控制提籽针507扎取槟榔的位置与将槟榔提出夹具后移动到下一个工序的位置之间的距离,一般移动距离为100-200mm,优选为150mm;Preferably, there are guide grooves on the left side plate 105 and the right side plate 104, and the lateral distance controls the distance between the position where the seed-lifting needle 507 picks up the betel nut and the position where the betel nut is lifted out of the fixture and moved to the next process. The moving distance is 100-200mm, preferably 150mm;

作为优选,导向板101上的导向槽初始位置到末端位置的横向距离为35-70mm,优选70mm,若为70mm,转向滚子501在导向槽中运动70mm后,提籽针507将会旋转90°到达目标位置,而若为35mm,提籽针507转动45°;Preferably, the lateral distance from the initial position of the guide groove on the guide plate 101 to the end position is 35-70mm, preferably 70mm, if it is 70mm, after the steering roller 501 moves in the guide groove for 70mm, the seed-lifting needle 507 will rotate 90 ° to reach the target position, and if it is 35mm, the seed-lifting needle 507 rotates 45°;

本发明中,所述的动力装置2包括伺服电机201,谐波减速器204,曲柄202与连杆203;所述的谐波减速器204固装在机架1的左侧板105上,伺服电机201固装在谐波减速器204上,伺服电机201的输出轴与谐波减速器204输入轴连接,曲柄202与谐波减速器204的输出轴固连,连杆203一端与曲柄202铰接;In the present invention, the power device 2 includes a servo motor 201, a harmonic reducer 204, a crank 202 and a connecting rod 203; the harmonic reducer 204 is fixedly mounted on the left side plate 105 of the frame 1, and the servo The motor 201 is fixed on the harmonic reducer 204, the output shaft of the servo motor 201 is connected with the input shaft of the harmonic reducer 204, the crank 202 is fixedly connected with the output shaft of the harmonic reducer 204, and one end of the connecting rod 203 is hinged with the crank 202 ;

本发明中,所述的移动控制机构3包括短轴303,连杆轴承304,2导轨轴承305,2安装板302,2夹爪301与4提籽轴承306;所述的短轴303通过连杆轴承304与动力装置2的连杆203的另一端铰接,短轴303通过2导轨轴承305安装在机架1的左侧板105与右侧板104的导向槽中,2安装板302分别铰接在短轴303两端,2夹爪301用螺钉分别固定在2安装板302上,4提籽轴承306分别安装在2安装板302的上下两端;In the present invention, the movement control mechanism 3 includes a short shaft 303, a connecting rod bearing 304, a guide rail bearing 305, a mounting plate 302, a clamping jaw 301 and a seed bearing 306; the short shaft 303 is connected by The rod bearing 304 is hinged with the other end of the connecting rod 203 of the power unit 2, the short shaft 303 is installed in the guide grooves of the left side plate 105 and the right side plate 104 of the frame 1 through the 2 guide rail bearing 305, and the 2 mounting plates 302 are respectively hinged At both ends of the short shaft 303, the 2 clamping jaws 301 are respectively fixed on the 2 mounting plate 302 with screws, and the 4 seed bearing bearings 306 are respectively installed on the upper and lower ends of the 2 mounting plate 302;

本发明中,所述的水平移动机构4包括导轨403,滑块402与U型板401;所述的导轨403用螺钉固装在机架1的导轨安装板103上,滑块402安装在导轨403上组成移动副,U型板401用螺钉固定在滑块402上,移动控制机构3上的4提籽轴承306分别与U型板401两边的轨槽配合形成移动副;In the present invention, the horizontal moving mechanism 4 includes a guide rail 403, a slide block 402 and a U-shaped plate 401; the guide rail 403 is fixedly mounted on the guide rail mounting plate 103 of the rack 1 with screws, and the slide block 402 is mounted on the guide rail A moving pair is formed on the 403, the U-shaped plate 401 is fixed on the slider 402 with screws, and the 4-seed bearing 306 on the movement control mechanism 3 cooperates with the rail grooves on both sides of the U-shaped plate 401 to form a moving pair;

作为优选,U型板401两边轨槽长度应与左侧板105、右侧板104上导向槽的纵向高度匹配,其长度一般比左侧板105、右侧板104上导向槽的纵向高度高10-30mm,优选20mm;Preferably, the length of the rail grooves on both sides of the U-shaped plate 401 should match the longitudinal heights of the guide grooves on the left side plate 105 and the right side plate 104 , and its length is generally higher than the longitudinal heights of the guide grooves on the left side plate 105 and the right side plate 104 10-30mm, preferably 20mm;

作为优选,为保证其稳定性,导轨403的宽度应选择30-50mm,优选40mm;As a preference, in order to ensure its stability, the width of the guide rail 403 should be 30-50mm, preferably 40mm;

本发明中,所述的提籽机构5包括支架503,2花键轴504,2花键套505,2针架506,2提籽针507,2转向块502与2转向滚子501;所述的支架503用螺钉固装在水平移动机构4的U型板401上,2花键轴504分别铰接在支架503的两端,2花键套505分别安装在2花键轴504上形成移动副,2花键套505中部分别叉装移动控制机构3中的2夹爪301,2针架506分别固装在2花键套505上,2提籽针507分别固装在2针架506上,2转向块502用压块分别固装在2花键轴504上端,2转向滚子501分别铰接在2转向块502上,2转向滚子501与机架1中导向板101上的导向槽配合,2转向滚子501在导向槽中运动,可使2转向块502带动2提籽针507完成旋转动作;In the present invention, the seed lifting mechanism 5 includes a bracket 503, 2 spline shafts 504, 2 spline sleeves 505, 2 needle frames 506, 2 seed lifting needles 507, 2 steering blocks 502 and 2 steering rollers 501; The bracket 503 is fixed on the U-shaped plate 401 of the horizontal moving mechanism 4 with screws, the two spline shafts 504 are hinged on both ends of the bracket 503, and the two spline sleeves 505 are respectively installed on the two spline shafts 504 to form a mobile Vice, the middle part of the 2 spline sleeve 505 is fork mounted on the 2 jaws 301 in the movement control mechanism 3 respectively, the 2 needle holder 506 is respectively fixed on the 2 spline sleeve 505, and the 2 seed lifting needles 507 are respectively fixed on the 2 needle holder 506 2 steering blocks 502 are respectively fixed on the upper ends of the 2 spline shafts 504 with pressing blocks, 2 steering rollers 501 are hinged on the 2 steering blocks 502 respectively, the 2 steering rollers 501 and the guide plate 101 in the frame 1 guide The grooves are matched, and the 2 steering rollers 501 move in the guide grooves, so that the 2 steering blocks 502 can drive the 2 seed lifting needles 507 to complete the rotation;

一种双凸轮式槟榔机提籽分拣装置操作方法,其操作步骤如下:A kind of operation method of double cam type betel nut machine seed extraction and sorting device, the operation steps are as follows:

1)装置处于初始状态:伺服电机201停转,转向滚子501处在凸轮槽的最末端,导轨轴承305处于U型板401槽的最上端,提籽针507静止在最末、最上端,槟榔处于待提取状态;1) The device is in the initial state: the servo motor 201 is stopped, the steering roller 501 is at the end of the cam groove, the guide rail bearing 305 is at the upper end of the groove of the U-shaped plate 401, and the seed-lifting needle 507 is stationary at the end and the upper end, The betel nut is in a state to be extracted;

2)扎籽:伺服电机201正向旋转,驱动连杆203旋转带动移动控制机构3向下移动,转向滚子501在凸轮槽中保持不动,导轨轴承305在U型板401槽中向下移动至最低位置,使提籽针507保持不转向的同时下移至槟榔位置,完成扎取槟榔的动作;2) Seeds: the servo motor 201 rotates forward, the driving link 203 rotates to drive the movement control mechanism 3 to move downward, the steering roller 501 remains stationary in the cam groove, and the guide rail bearing 305 moves downward in the groove of the U-shaped plate 401 Move to the lowest position, so that the seed-lifting needle 507 is moved down to the betel nut position while keeping not turning to complete the action of plucking the betel nut;

3)提籽:伺服电机201继续正向转动,移动控制机构3向前、向上移动,转向滚子501沿凸轮槽向前移动,导轨轴承305在U型板401槽中向上移动至最高点,使提籽针507保持不转向的同时上移、前移将槟榔提起;3) Seed extraction: the servo motor 201 continues to rotate in the forward direction, the movement control mechanism 3 moves forward and upward, the steering roller 501 moves forward along the cam groove, and the guide rail bearing 305 moves upward in the groove of the U-shaped plate 401 to the highest point, The seed-lifting needle 507 is moved up and forward to lift the betel nut while maintaining no turning;

4)转位:伺服电机201继续正向转动,移动控制机构3向前移动,转向滚子501沿凸轮槽继续向前移动,导轨轴承305在U型板401槽中保持最高点位置,使提籽针507旋转90°完成转位动作;4) Indexing: the servo motor 201 continues to rotate forward, the movement control mechanism 3 moves forward, the steering roller 501 continues to move forward along the cam groove, and the guide rail bearing 305 maintains the highest position in the groove of the U-shaped plate 401, so that the lifting The seed needle 507 rotates 90° to complete the indexing action;

5)送籽:伺服电机201继续正向转动,移动控制机构3向前移动,转向滚子501沿凸轮槽继续向前移动,导轨轴承305在U型板401槽中保持最高点位置,使提籽针507保持旋转90°的状态向前移动到达正品工序位置,伺服电机201停转,完成正品落籽,伺服电机201继续正转,使提籽针507保持旋转90°的状态继续向前移动到达次品工序位置,伺服电机201停转,完成次品落籽;5) Seed feeding: the servo motor 201 continues to rotate forward, the movement control mechanism 3 moves forward, the steering roller 501 continues to move forward along the cam groove, and the guide rail bearing 305 maintains the highest position in the groove of the U-shaped plate 401, so that the lifting The seed needle 507 keeps rotating 90° and moves forward to reach the genuine process position, the servo motor 201 stops to complete the genuine seed dropping, and the servo motor 201 continues to rotate forward, so that the seed needle 507 keeps rotating 90° and continues to move forward When the defective product process position is reached, the servo motor 201 stops to complete the defective seed dropping;

6)回位:伺服电机201逆向转动,驱动连杆203反向旋转带动移动控制机构3通过导向槽原路返回,转向滚子501沿凸轮槽向后移动,使提籽针507回位,装置回到初始位置。6) Return: the servo motor 201 rotates in the reverse direction, and the driving link 203 rotates in the reverse direction to drive the movement control mechanism 3 to return to the original path through the guide groove, and the steering roller 501 moves backward along the cam groove to make the seed-lifting needle 507 return to the original position. return to the original position.

与现有技术相比,本发明的技术效果是:本发明采用曲柄滑块机构配合双凸轮装置控制提籽机构5将槟榔从夹具提取出来翻转90°并放置到下一个工位处,实现了槟榔的夹具-提取-转移的机械一体化,全自动化的替代人工加工,节省人工成本60%以上,这一功能的实现突破了近年来槟榔加工产业的技术难题,做到了槟榔加工效率、质量、成本等问题的优化。本发明具有设计精妙,结构简单紧凑,拆装方便,加工简单等特点,适合现有的槟榔加工厂使用。Compared with the prior art, the technical effect of the present invention is as follows: the present invention adopts the crank-slider mechanism to cooperate with the double cam device to control the seed-lifting mechanism 5 to extract the betel nut from the fixture and turn it over 90° and place it at the next station, thereby realizing the The mechanical integration of betel nut's fixture-extraction-transfer, fully automated replacement of manual processing, saves more than 60% of labor costs. The realization of this function has broken through the technical difficulties of the betel nut processing industry in recent years, and achieved the processing efficiency, quality, and efficiency of betel nut. Optimization of cost and other issues. The invention has the characteristics of exquisite design, simple and compact structure, convenient disassembly and assembly, simple processing and the like, and is suitable for use in existing betel nut processing plants.

附图说明Description of drawings

图1是本发明的总体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;

图2是本发明的剖视图;Fig. 2 is the sectional view of the present invention;

图3是本发明的机架1结构图;Fig. 3 is the frame 1 structural diagram of the present invention;

图4是本发明的动力装置2结构图;Fig. 4 is the structure diagram of the power plant 2 of the present invention;

图5是本发明的移动控制机构3结构图;Fig. 5 is the movement control mechanism 3 structural diagram of the present invention;

图6是本发明的水平移动机构4结构图;Fig. 6 is the structure diagram of the horizontal movement mechanism 4 of the present invention;

图7是本发明的提籽机构5结构图。FIG. 7 is a structural diagram of the seed extraction mechanism 5 of the present invention.

具体实施方式Detailed ways

下面结合附图对本发明作进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.

根据本发明提供的一种实施方案:According to an embodiment provided by the present invention:

一种双凸轮式槟榔机提籽分拣装置,该发明包括机架1,动力装置2,移动控制机构3,水平移动机构4与提籽机构5。动力装置2安装在机架1后部,移动控制机构3与水平移动机构4分别安装在机架1的中部,其中水平移动机构4在上,移动控制机构3在下,提籽机构5安装在机架1上方。A double cam type betel nut machine seed extraction and sorting device, the invention includes a frame 1 , a power device 2 , a movement control mechanism 3 , a horizontal movement mechanism 4 and a seed extraction mechanism 5 . The power unit 2 is installed at the rear of the frame 1, and the movement control mechanism 3 and the horizontal movement mechanism 4 are respectively installed in the middle of the frame 1. The horizontal movement mechanism 4 is on the top, the movement control mechanism 3 is below, and the seed-lifting mechanism 5 is installed on the machine. Above shelf 1.

本发明中,所述的机架1包括左侧板105,右侧板104,安装块106,连接杆107,导轨安装板103,2块T字板102与导向板101;所述的安装块106与连接杆107用螺钉将左侧板105与右侧板104固连,导轨安装板103固装在左侧板105与右侧板104上,2块T字板102分别固装在导轨安装板103的前后两端,导向板101用螺钉固装在两T字板102上;In the present invention, the rack 1 includes a left side plate 105, a right side plate 104, a mounting block 106, a connecting rod 107, a guide rail mounting plate 103, two T-shaped plates 102 and a guide plate 101; the mounting block 106 and the connecting rod 107 are fixedly connected to the left side plate 105 and the right side plate 104 with screws, the guide rail mounting plate 103 is fixedly mounted on the left side plate 105 and the right side plate 104, and the two T-shaped plates 102 are fixedly mounted on the guide rails respectively. At the front and rear ends of the plate 103, the guide plate 101 is fixedly mounted on the two T-shaped plates 102 with screws;

作为优选,左侧板105与右侧板104上均有导向槽,其纵向高度控制提籽针507下移扎取槟榔的高度以及将槟榔提起的高度位置,一般下移高度为30-70mm,优选为50mm;槟榔提起高度一般为35-75mm,优选55mm;Preferably, there are guide grooves on the left side plate 105 and the right side plate 104, and its longitudinal height controls the height of the seed-lifting needle 507 to move down the height of the betel nut and the height of the betel nut to be lifted. Generally, the downward movement height is 30-70mm, It is preferably 50mm; the lifting height of betel nut is generally 35-75mm, preferably 55mm;

作为优选,左侧板105与右侧板104上均有导向槽,其横向距离控制提籽针507扎取槟榔的位置与将槟榔提出夹具后移动到下一个工序的位置之间的距离,一般移动距离为100-200mm,优选为150mm;Preferably, there are guide grooves on the left side plate 105 and the right side plate 104, and the lateral distance controls the distance between the position where the seed-lifting needle 507 picks up the betel nut and the position where the betel nut is lifted out of the fixture and moved to the next process. The moving distance is 100-200mm, preferably 150mm;

作为优选,导向板101上的导向槽初始位置到末端位置的横向距离为35-70mm,优选70mm,若为70mm,转向滚子501在导向槽中运动70mm后,提籽针507将会旋转90°到达目标位置,而若为35mm,提籽针507转动45°;Preferably, the lateral distance from the initial position of the guide groove on the guide plate 101 to the end position is 35-70mm, preferably 70mm, if it is 70mm, after the steering roller 501 moves in the guide groove for 70mm, the seed-lifting needle 507 will rotate 90 ° to reach the target position, and if it is 35mm, the seed-lifting needle 507 rotates 45°;

本发明中,所述的动力装置2包括伺服电机201,谐波减速器204,曲柄202与连杆203;所述的谐波减速器204固装在机架1的左侧板105上,伺服电机201固装在谐波减速器204上,伺服电机201的输出轴与谐波减速器204输入轴连接,曲柄202与谐波减速器204的输出轴固连,连杆203一端与曲柄202铰接;In the present invention, the power device 2 includes a servo motor 201, a harmonic reducer 204, a crank 202 and a connecting rod 203; the harmonic reducer 204 is fixedly mounted on the left side plate 105 of the frame 1, and the servo The motor 201 is fixed on the harmonic reducer 204, the output shaft of the servo motor 201 is connected with the input shaft of the harmonic reducer 204, the crank 202 is fixedly connected with the output shaft of the harmonic reducer 204, and one end of the connecting rod 203 is hinged with the crank 202 ;

本发明中,所述的移动控制机构3包括短轴303,连杆轴承304,2导轨轴承305,2安装板302,2夹爪301与4提籽轴承306;所述的短轴303通过连杆轴承304与动力装置2的连杆203的另一端铰接,短轴303通过2导轨轴承305安装在机架1的左侧板105与右侧板104的导向槽中,2安装板302分别铰接在短轴303两端,2夹爪301用螺钉分别固定在2安装板302上,4提籽轴承306分别安装在2安装板302的上下两端;In the present invention, the movement control mechanism 3 includes a short shaft 303, a connecting rod bearing 304, a guide rail bearing 305, a mounting plate 302, a clamping jaw 301 and a seed bearing 306; the short shaft 303 is connected by The rod bearing 304 is hinged with the other end of the connecting rod 203 of the power unit 2, the short shaft 303 is installed in the guide grooves of the left side plate 105 and the right side plate 104 of the frame 1 through the 2 guide rail bearing 305, and the 2 mounting plates 302 are respectively hinged At both ends of the short shaft 303, the 2 clamping jaws 301 are respectively fixed on the 2 mounting plate 302 with screws, and the 4 seed bearing bearings 306 are respectively installed on the upper and lower ends of the 2 mounting plate 302;

作为优选,短轴303上安装的连杆轴承304、导轨轴承305以及安装板302之间利用阶梯轴或套筒等进行轴向定位,优选使用套筒定位;Preferably, the connecting rod bearing 304 installed on the short shaft 303, the guide rail bearing 305 and the mounting plate 302 are axially positioned by using a stepped shaft or a sleeve, etc., preferably using a sleeve for positioning;

本发明中,所述的水平移动机构4包括导轨403,滑块402与U型板401;所述的导轨403用螺钉固装在机架1的导轨安装板103上,滑块402安装在导轨403上组成移动副,U型板401用螺钉固定在滑块402上,移动控制机构3上的4提籽轴承306分别与U型板401两边的轨槽配合形成移动副;In the present invention, the horizontal moving mechanism 4 includes a guide rail 403, a slide block 402 and a U-shaped plate 401; the guide rail 403 is fixedly mounted on the guide rail mounting plate 103 of the rack 1 with screws, and the slide block 402 is mounted on the guide rail A moving pair is formed on the 403, the U-shaped plate 401 is fixed on the slider 402 with screws, and the 4-seed bearing 306 on the movement control mechanism 3 cooperates with the rail grooves on both sides of the U-shaped plate 401 to form a moving pair;

作为优选,U型板401两边轨槽长度应与左侧板105、右侧板104上导向槽的纵向高度匹配,其长度一般比左侧板105、右侧板104上导向槽的纵向高度高10-30mm,优选20mm;Preferably, the length of the rail grooves on both sides of the U-shaped plate 401 should match the longitudinal heights of the guide grooves on the left side plate 105 and the right side plate 104 , and its length is generally higher than the longitudinal heights of the guide grooves on the left side plate 105 and the right side plate 104 10-30mm, preferably 20mm;

作为优选,为保证其稳定性,导轨403的宽度应选择30-50mm,优选40mm;As a preference, in order to ensure its stability, the width of the guide rail 403 should be 30-50mm, preferably 40mm;

本发明中,所述的提籽机构5包括支架503,2花键轴504,2花键套505,2针架506,2提籽针507,2转向块502与2转向滚子501;所述的支架503用螺钉固装在水平移动机构4的U型板401上,2花键轴504分别铰接在支架503的两端,2花键套505分别安装在2花键轴504上形成移动副,2花键套505中部分别叉装移动控制机构3中的2夹爪301,2针架506分别固装在2花键套505上,2提籽针507分别固装在2针架506上,2转向块502用压块分别固装在2花键轴504上端,2转向滚子501分别铰接在2转向块502上,2转向滚子501与机架1中导向板101上的导向槽配合,2转向滚子501在导向槽中运动,可使2转向块502带动2提籽针507完成旋转动作。In the present invention, the seed lifting mechanism 5 includes a bracket 503, 2 spline shafts 504, 2 spline sleeves 505, 2 needle frames 506, 2 seed lifting needles 507, 2 steering blocks 502 and 2 steering rollers 501; The bracket 503 is fixed on the U-shaped plate 401 of the horizontal moving mechanism 4 with screws, the two spline shafts 504 are hinged on both ends of the bracket 503, and the two spline sleeves 505 are respectively installed on the two spline shafts 504 to form a mobile Vice, the middle part of the 2 spline sleeve 505 is fork mounted on the 2 jaws 301 in the movement control mechanism 3 respectively, the 2 needle holder 506 is respectively fixed on the 2 spline sleeve 505, and the 2 seed lifting needles 507 are respectively fixed on the 2 needle holder 506 2 steering blocks 502 are respectively fixed on the upper ends of the 2 spline shafts 504 with pressing blocks, 2 steering rollers 501 are hinged on the 2 steering blocks 502 respectively, the 2 steering rollers 501 and the guide plate 101 in the frame 1 guide The grooves are matched, and the 2 steering rollers 501 move in the guide grooves, so that the 2 steering blocks 502 can drive the 2 seed lifting needles 507 to complete the rotation.

一种双凸轮式槟榔机提籽分拣装置操作方法,其操作步骤如下:A kind of operation method of double cam type betel nut machine seed extraction and sorting device, the operation steps are as follows:

1)装置处于初始状态:伺服电机201停转,转向滚子501处在凸轮槽的最末端,导轨轴承305处于U型板401槽的最上端,提籽针507静止在最末、最上端,槟榔处于待提取状态;1) The device is in the initial state: the servo motor 201 is stopped, the steering roller 501 is at the end of the cam groove, the guide rail bearing 305 is at the upper end of the groove of the U-shaped plate 401, and the seed-lifting needle 507 is stationary at the end and the upper end, The betel nut is in a state to be extracted;

2)扎籽:伺服电机201正向旋转,驱动连杆203旋转带动移动控制机构3向下移动,转向滚子501在凸轮槽中保持不动,导轨轴承305在U型板401槽中向下移动至最低位置,使提籽针507保持不转向的同时下移至槟榔位置,完成扎取槟榔的动作;2) Seeds: the servo motor 201 rotates forward, the driving link 203 rotates to drive the movement control mechanism 3 to move downward, the steering roller 501 remains stationary in the cam groove, and the guide rail bearing 305 moves downward in the groove of the U-shaped plate 401 Move to the lowest position, so that the seed-lifting needle 507 is moved down to the betel nut position while keeping not turning to complete the action of plucking the betel nut;

3)提籽:伺服电机201继续正向转动,移动控制机构3向前、向上移动,转向滚子501沿凸轮槽向前移动,导轨轴承305在U型板401槽中向上移动至最高点,使提籽针507保持不转向的同时上移、前移将槟榔提起;3) Seed extraction: the servo motor 201 continues to rotate in the forward direction, the movement control mechanism 3 moves forward and upward, the steering roller 501 moves forward along the cam groove, and the guide rail bearing 305 moves upward in the groove of the U-shaped plate 401 to the highest point, The seed-lifting needle 507 is moved up and forward to lift the betel nut while maintaining no turning;

4)转位:伺服电机201继续正向转动,移动控制机构3向前移动,转向滚子501沿凸轮槽继续向前移动,导轨轴承305在U型板401槽中保持最高点位置,使提籽针507旋转90°完成转位动作;4) Indexing: the servo motor 201 continues to rotate forward, the movement control mechanism 3 moves forward, the steering roller 501 continues to move forward along the cam groove, and the guide rail bearing 305 maintains the highest position in the groove of the U-shaped plate 401, so that the lifting The seed needle 507 rotates 90° to complete the indexing action;

5)送籽:伺服电机201继续正向转动,移动控制机构3向前移动,转向滚子501沿凸轮槽继续向前移动,导轨轴承305在U型板401槽中保持最高点位置,使提籽针507保持旋转90°的状态向前移动到达正品工序位置,伺服电机201停转,完成正品落籽,伺服电机201继续正转,使提籽针507保持旋转90°的状态继续向前移动到达次品工序位置,伺服电机201停转,完成次品落籽;5) Seed feeding: the servo motor 201 continues to rotate forward, the movement control mechanism 3 moves forward, the steering roller 501 continues to move forward along the cam groove, and the guide rail bearing 305 maintains the highest position in the groove of the U-shaped plate 401, so that the lifting The seed needle 507 keeps rotating 90° and moves forward to reach the genuine process position, the servo motor 201 stops to complete the genuine seed dropping, and the servo motor 201 continues to rotate forward, so that the seed needle 507 keeps rotating 90° and continues to move forward When the defective product process position is reached, the servo motor 201 stops to complete the defective seed dropping;

6)回位:伺服电机201逆向转动,驱动连杆203反向旋转带动移动控制机构3通过导向槽原路返回,转向滚子501沿凸轮槽向后移动,使提籽针507回位,装置回到初始位置。6) Return: the servo motor 201 rotates in the reverse direction, and the driving link 203 rotates in the reverse direction to drive the movement control mechanism 3 to return to the original path through the guide groove, and the steering roller 501 moves backward along the cam groove to make the seed-lifting needle 507 return to the original position. return to the original position.

Claims (5)

1.一种双凸轮式槟榔机提籽分拣装置,其特征在于:包括机架(1),动力装置(2),移动控制机构(3),水平移动机构(4)与提籽机构(5);动力装置(2)安装在机架(1)后部,移动控制机构(3)与水平移动机构(4)分别安装在机架(1)的中部,其中水平移动机构(4)在上,移动控制机构(3)在下,提籽机构(5)安装在机架(1)上方;1. A double-cam type betel nut machine seed-lifting and sorting device is characterized in that: comprising a frame (1), a power unit (2), a movement control mechanism (3), a horizontal movement mechanism (4) and a seed-lifting mechanism ( 5); The power unit (2) is installed at the rear of the frame (1), and the movement control mechanism (3) and the horizontal movement mechanism (4) are respectively installed in the middle of the frame (1), wherein the horizontal movement mechanism (4) is located in the middle of the frame (1). On the top, the movement control mechanism (3) is on the bottom, and the seed-lifting mechanism (5) is installed on the top of the frame (1); 所述的机架(1)包括左侧板(105),右侧板(104),安装块(106),连接杆(107),导轨安装板(103),2块T字板(102)与导向板(101);所述的安装块(106)与连接杆(107)用螺钉将左侧板(105)与右侧板(104)固连,导轨安装板(103)固装在左侧板(105)与右侧板(104)上,2块T字板(102)分别固装在导轨安装板(103)的前后两端,导向板(101)用螺钉固装在两T字板(102)上;The rack (1) includes a left side plate (105), a right side plate (104), a mounting block (106), a connecting rod (107), a guide rail mounting plate (103), and two T-shaped plates (102) and the guide plate (101); the mounting block (106) and the connecting rod (107) are fixedly connected with the left side plate (105) and the right side plate (104) with screws, and the guide rail mounting plate (103) is fixedly mounted on the left side plate (103). On the side plate (105) and the right side plate (104), two T-shaped plates (102) are respectively fixed on the front and rear ends of the guide rail mounting plate (103), and the guide plate (101) is fixed on the two T-shaped plates with screws. on the board (102); 和/或and / or 左侧板(105)与右侧板(104)上均有导向槽,其纵向高度控制提籽针(507)下移扎取槟榔的高度以及将槟榔提起的高度位置,一般下移高度为30-70mm,优选为50mm;槟榔提起高度一般为35-75mm,优选55mm;There are guide grooves on the left side plate (105) and the right side plate (104), the longitudinal height of which controls the height at which the seed-lifting needle (507) moves down to pick up the betel nut and the height at which the betel nut is lifted. -70mm, preferably 50mm; the lifting height of betel nut is generally 35-75mm, preferably 55mm; 左侧板(105)与右侧板(104)上均有导向槽,其横向距离控制提籽针(507)扎取槟榔的位置与将槟榔提出夹具后移动到下一个工序的位置之间的距离,一般移动距离为100-200mm,优选为150mm;There are guide grooves on the left side plate (105) and the right side plate (104), and its lateral distance controls the distance between the position where the seed extraction needle (507) pokes the betel nut and the position where the betel nut is lifted out of the fixture and moved to the next process. Distance, the general moving distance is 100-200mm, preferably 150mm; 导向板(101)上的导向槽初始位置到末端位置的横向距离为35-70mm,优选70mm,若为70mm,转向滚子(501)在导向槽中运动70mm后,提籽针(507)将会旋转90°到达目标位置,而若为35mm,提籽针(507)转动45°。The lateral distance from the initial position of the guide groove on the guide plate (101) to the end position is 35-70mm, preferably 70mm. It will rotate 90° to reach the target position, and if it is 35mm, the seed needle (507) will rotate 45°. 2.根据权利要求1所述的一种双凸轮式槟榔机提籽分拣装置,其特征在于:所述的动力装置(2)包括伺服电机(201),谐波减速器(204),曲柄(202)与连杆(203);所述的谐波减速器(204)固装在机架(1)的左侧板(105)上,伺服电机(201)固装在谐波减速器(204)上,伺服电机(201)的输出轴与谐波减速器(204)输入轴连接,曲柄(202)与谐波减速器(204)的输出轴固连,连杆(203)一端与曲柄(202)铰接。2. A double-cam type betel nut machine for seed extraction and sorting device according to claim 1, characterized in that: the power device (2) comprises a servo motor (201), a harmonic reducer (204), a crank (202) and connecting rod (203); the harmonic reducer (204) is fixedly mounted on the left side plate (105) of the frame (1), and the servo motor (201) is fixedly mounted on the harmonic reducer ( 204), the output shaft of the servo motor (201) is connected with the input shaft of the harmonic reducer (204), the crank (202) is fixedly connected with the output shaft of the harmonic reducer (204), and one end of the connecting rod (203) is connected to the crank (202) Hinged. 3.根据权利要求1所述的一种双凸轮式槟榔机提籽分拣装置,其特征在于:所述的移动控制机构(3)包括短轴(303),连杆轴承(304),2导轨轴承(305),2安装板(302),2夹爪(301)与4提籽轴承(306);所述的短轴(303)通过连杆轴承(304)与动力装置(2)的连杆(203)的另一端铰接,短轴(303)通过2导轨轴承(305)安装在机架(1)的左侧板(105)与右侧板(104)的导向槽中,2安装板(302)分别铰接在短轴(303)两端,2夹爪(301)用螺钉分别固定在2安装板(302)上,4提籽轴承(306)分别安装在2安装板(302)的上下两端。3. A double-cam type betel nut machine seed-lifting and sorting device according to claim 1, characterized in that: the movement control mechanism (3) comprises a short shaft (303), a connecting rod bearing (304), 2 Guide rail bearing (305), 2 mounting plates (302), 2 clamping jaws (301) and 4 seed bearing (306); the short shaft (303) is connected to the power unit (2) through the connecting rod bearing (304) The other end of the connecting rod (203) is hinged, and the short shaft (303) is installed in the guide grooves of the left side plate (105) and the right side plate (104) of the frame (1) through 2 guide rail bearings (305). The plate (302) is hinged on both ends of the short shaft (303) respectively, the two clamping jaws (301) are respectively fixed on the two mounting plates (302) with screws, and the four seed bearing (306) are respectively mounted on the two mounting plates (302) the upper and lower ends of the . 4.根据权利要求1所述的一种双凸轮式槟榔机提籽分拣装置,其特征在于:所述的水平移动机构(4)包括导轨(403),滑块(402)与U型板(401);所述的导轨(403)用螺钉固装在机架(1)的导轨安装板(103)上,滑块(402)安装在导轨(403)上组成移动副,U型板(401)用螺钉固定在滑块(402)上,移动控制机构(3)上的4提籽轴承(306)分别与U型板(401)两边的轨槽配合形成移动副;4. A double-cam type betel nut machine seed-lifting and sorting device according to claim 1, characterized in that: the horizontal moving mechanism (4) comprises a guide rail (403), a slider (402) and a U-shaped plate (401); the guide rail (403) is fixedly mounted on the guide rail mounting plate (103) of the rack (1) with screws, and the slider (402) is mounted on the guide rail (403) to form a moving pair, the U-shaped plate ( 401) Fix on the slider (402) with screws, and the 4-seed bearings (306) on the movement control mechanism (3) cooperate with the rail grooves on both sides of the U-shaped plate (401) to form a moving pair; 和/或and / or U型板(401)两边轨槽长度应与左侧板(105)、右侧板(104)上导向槽的纵向高度匹配,其长度一般比左侧板(105)、右侧板(104)上导向槽的纵向高度高10-30mm,优选20mm;The length of the rail grooves on both sides of the U-shaped plate (401) should match the longitudinal heights of the guide grooves on the left side plate (105) and the right side plate (104), and its length is generally longer than that of the left side plate (105) and the right side plate (104). The longitudinal height of the upper guide groove is 10-30mm higher, preferably 20mm; 为保证其稳定性,导轨(403)的宽度应选择30-50mm,优选40mm。To ensure its stability, the width of the guide rail (403) should be 30-50mm, preferably 40mm. 5.根据权利要求1所述的一种双凸轮式槟榔机提籽分拣装置,其特征在于:所述的提籽机构(5)包括支架(503),2花键轴(504),2花键套(505),2针架(506),2提籽针(507),2转向块(502)与2转向滚子(501);所述的支架(503)用螺钉固装在水平移动机构(4)的U型板(401)上,2花键轴(504)分别铰接在支架(503)的两端,2花键套(505)分别安装在2花键轴(504)上形成移动副,2花键套(505)中部分别叉装移动控制机构(3)中的2夹爪(301),2针架(506)分别固装在2花键套(505)上,2提籽针(507)分别固装在2针架(506)上,2转向块(502)用压块分别固装在2花键轴(504)上端,2转向滚子(501)分别铰接在2转向块(502)上,2转向滚子(501)与机架(1)中导向板(101)上的导向槽配合,2转向滚子(501)在导向槽中运动,可使2转向块(502)带动2提籽针(507)完成旋转动作。5. A double-cam type betel nut machine seed-lifting and sorting device according to claim 1, characterized in that: the seed-lifting mechanism (5) comprises a bracket (503), 2 spline shafts (504), 2 Spline sleeve (505), 2 needle holders (506), 2 seed-lifting needles (507), 2 steering blocks (502) and 2 steering rollers (501); the bracket (503) is fixed on the level with screws On the U-shaped plate (401) of the moving mechanism (4), two spline shafts (504) are hinged on both ends of the bracket (503) respectively, and two spline sleeves (505) are respectively installed on the two spline shafts (504) To form a moving pair, the middle parts of the two spline sleeves (505) are respectively fork-mounted with the two clamping jaws (301) in the movement control mechanism (3), and the two needle holders (506) are respectively fixed on the two spline sleeves (505), and the two The seed-lifting needles (507) are respectively fixed on the 2 needle frames (506), the 2 steering blocks (502) are respectively fixed on the upper ends of the 2 spline shafts (504) with pressing blocks, and the 2 steering rollers (501) are hinged on the upper ends of the 2 spline shafts (504) respectively. On the 2 steering block (502), the 2 steering roller (501) is matched with the guide groove on the guide plate (101) in the frame (1), and the 2 steering roller (501) moves in the guide groove, which can make the 2 steering The block (502) drives the two seed-lifting needles (507) to complete the rotation.
CN201920318777.0U 2019-03-14 2019-03-14 Seed sorting device is carried to two cam formula sesame oil machines Expired - Fee Related CN210076510U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109730330A (en) * 2019-03-14 2019-05-10 湘潭大学 A double-cam betel nut machine for seed extraction and sorting

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109730330A (en) * 2019-03-14 2019-05-10 湘潭大学 A double-cam betel nut machine for seed extraction and sorting
CN109730330B (en) * 2019-03-14 2024-03-26 湘潭大学 Seed sorting device is carried to biconvex wheel formula betel nut machine

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