CN210076510U - Seed sorting device is carried to two cam formula sesame oil machines - Google Patents
Seed sorting device is carried to two cam formula sesame oil machines Download PDFInfo
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- CN210076510U CN210076510U CN201920318777.0U CN201920318777U CN210076510U CN 210076510 U CN210076510 U CN 210076510U CN 201920318777 U CN201920318777 U CN 201920318777U CN 210076510 U CN210076510 U CN 210076510U
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- 239000008159 sesame oil Substances 0.000 title 1
- 235000011803 sesame oil Nutrition 0.000 title 1
- 244000080767 Areca catechu Species 0.000 claims abstract description 55
- 235000006226 Areca catechu Nutrition 0.000 claims abstract description 53
- 239000003638 chemical reducing agent Substances 0.000 claims description 15
- 238000000605 extraction Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 3
- 240000007643 Phytolacca americana Species 0.000 claims 1
- 235000009074 Phytolacca americana Nutrition 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 abstract 1
- 238000012545 processing Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 6
- 230000002950 deficient Effects 0.000 description 4
- 238000012546 transfer Methods 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种物料转移的研究领域,特别是涉及一种适用于夹具夹持的物品流水线使用的槟榔机提籽分拣装置。The invention relates to the research field of material transfer, in particular to a betel nut machine seed extraction and sorting device suitable for use in an article assembly line clamped by a clamp.
背景技术Background technique
在槟榔需求日益增长的今天,槟榔厂生产任务越来越繁重,若槟榔厂还只用人工加工的方式对槟榔进行加工,那日后槟榔厂的生产压力只会越来越大。随着社会的进步,工厂的机械化自动化一体化越来越得到大家的认可,槟榔厂引进机械辅助加工的需求也日益增多,大家期望最高的当属一体化槟榔加工流水线,夹具夹持槟榔将其送至各个工位进行加工,很多大型槟榔加工厂中的加工流水线已经初步形成,但最后一步的从夹具上取出槟榔并进行分拣还是需要人工进行,现阶段最大的技术难点在于如何利用机械装置将加工好的槟榔从夹具上取出,本发明一种双凸轮式槟榔机提籽分拣装置可将流水线夹具上的槟榔从夹具上提取出来,并转移至分拣工位进行分拣。本设计可以替代人工将槟榔取出送至分拣工位,提高了效率的同时还能保证槟榔的质量,最大化减少加工过程中对食品的污染。Today, with the increasing demand for betel nut, the production tasks of the betel nut factory are getting heavier and heavier. If the betel nut factory only uses manual processing to process the betel nut, the production pressure of the betel nut factory will only increase in the future. With the progress of society, the integration of mechanization and automation in factories is more and more recognized by everyone, and the demand for the introduction of mechanical auxiliary processing in betel nut factories is also increasing. The one that everyone expects the most is the integrated betel nut processing line. It is sent to various stations for processing. The processing lines in many large-scale betel nut processing plants have been initially formed, but the final step of taking out the betel nut from the fixture and sorting it still needs to be done manually. The biggest technical difficulty at this stage is how to use the mechanical device. The processed betel nut is taken out from the fixture, and the double cam type betel nut machine seed extraction and sorting device of the present invention can extract the betel nut on the assembly line fixture from the fixture and transfer it to the sorting station for sorting. The design can replace the manual take out of betel nut and send it to the sorting station, improve the efficiency and at the same time ensure the quality of betel nut, and minimize the pollution to food during processing.
发明内容SUMMARY OF THE INVENTION
本发明解决上述技术问题所采用的技术方案是:一种双凸轮式槟榔机提籽分拣装置。该发明包括机架1,动力装置2,移动控制机构3,水平移动机构4与提籽机构5。动力装置2安装在机架1后部,移动控制机构3与水平移动机构4分别安装在机架1的中部,其中水平移动机构4在上,移动控制机构3在下,提籽机构5安装在机架1上方。The technical scheme adopted by the present invention to solve the above technical problems is: a double-cam type betel nut machine for seed extraction and sorting. The invention includes a
本发明中,所述的机架1包括左侧板105,右侧板104,安装块106,连接杆107,导轨安装板103,2块T字板102与导向板101;所述的安装块106与连接杆107用螺钉将左侧板105与右侧板104固连,导轨安装板103固装在左侧板105与右侧板104上,2块T字板102分别固装在导轨安装板103的前后两端,导向板101用螺钉固装在两T字板102上;In the present invention, the
作为优选,左侧板105与右侧板104上均有导向槽,其纵向高度控制提籽针507下移扎取槟榔的高度以及将槟榔提起的高度位置,一般下移高度为30-70mm,优选为50mm;槟榔提起高度一般为35-75mm,优选55mm;Preferably, there are guide grooves on the left side plate 105 and the right side plate 104, and its longitudinal height controls the height of the seed-lifting needle 507 to move down the height of the betel nut and the height of the betel nut to be lifted. Generally, the downward movement height is 30-70mm, It is preferably 50mm; the lifting height of betel nut is generally 35-75mm, preferably 55mm;
作为优选,左侧板105与右侧板104上均有导向槽,其横向距离控制提籽针507扎取槟榔的位置与将槟榔提出夹具后移动到下一个工序的位置之间的距离,一般移动距离为100-200mm,优选为150mm;Preferably, there are guide grooves on the left side plate 105 and the right side plate 104, and the lateral distance controls the distance between the position where the seed-lifting needle 507 picks up the betel nut and the position where the betel nut is lifted out of the fixture and moved to the next process. The moving distance is 100-200mm, preferably 150mm;
作为优选,导向板101上的导向槽初始位置到末端位置的横向距离为35-70mm,优选70mm,若为70mm,转向滚子501在导向槽中运动70mm后,提籽针507将会旋转90°到达目标位置,而若为35mm,提籽针507转动45°;Preferably, the lateral distance from the initial position of the guide groove on the guide plate 101 to the end position is 35-70mm, preferably 70mm, if it is 70mm, after the
本发明中,所述的动力装置2包括伺服电机201,谐波减速器204,曲柄202与连杆203;所述的谐波减速器204固装在机架1的左侧板105上,伺服电机201固装在谐波减速器204上,伺服电机201的输出轴与谐波减速器204输入轴连接,曲柄202与谐波减速器204的输出轴固连,连杆203一端与曲柄202铰接;In the present invention, the
本发明中,所述的移动控制机构3包括短轴303,连杆轴承304,2导轨轴承305,2安装板302,2夹爪301与4提籽轴承306;所述的短轴303通过连杆轴承304与动力装置2的连杆203的另一端铰接,短轴303通过2导轨轴承305安装在机架1的左侧板105与右侧板104的导向槽中,2安装板302分别铰接在短轴303两端,2夹爪301用螺钉分别固定在2安装板302上,4提籽轴承306分别安装在2安装板302的上下两端;In the present invention, the movement control mechanism 3 includes a
本发明中,所述的水平移动机构4包括导轨403,滑块402与U型板401;所述的导轨403用螺钉固装在机架1的导轨安装板103上,滑块402安装在导轨403上组成移动副,U型板401用螺钉固定在滑块402上,移动控制机构3上的4提籽轴承306分别与U型板401两边的轨槽配合形成移动副;In the present invention, the horizontal moving mechanism 4 includes a
作为优选,U型板401两边轨槽长度应与左侧板105、右侧板104上导向槽的纵向高度匹配,其长度一般比左侧板105、右侧板104上导向槽的纵向高度高10-30mm,优选20mm;Preferably, the length of the rail grooves on both sides of the U-shaped
作为优选,为保证其稳定性,导轨403的宽度应选择30-50mm,优选40mm;As a preference, in order to ensure its stability, the width of the
本发明中,所述的提籽机构5包括支架503,2花键轴504,2花键套505,2针架506,2提籽针507,2转向块502与2转向滚子501;所述的支架503用螺钉固装在水平移动机构4的U型板401上,2花键轴504分别铰接在支架503的两端,2花键套505分别安装在2花键轴504上形成移动副,2花键套505中部分别叉装移动控制机构3中的2夹爪301,2针架506分别固装在2花键套505上,2提籽针507分别固装在2针架506上,2转向块502用压块分别固装在2花键轴504上端,2转向滚子501分别铰接在2转向块502上,2转向滚子501与机架1中导向板101上的导向槽配合,2转向滚子501在导向槽中运动,可使2转向块502带动2提籽针507完成旋转动作;In the present invention, the
一种双凸轮式槟榔机提籽分拣装置操作方法,其操作步骤如下:A kind of operation method of double cam type betel nut machine seed extraction and sorting device, the operation steps are as follows:
1)装置处于初始状态:伺服电机201停转,转向滚子501处在凸轮槽的最末端,导轨轴承305处于U型板401槽的最上端,提籽针507静止在最末、最上端,槟榔处于待提取状态;1) The device is in the initial state: the servo motor 201 is stopped, the
2)扎籽:伺服电机201正向旋转,驱动连杆203旋转带动移动控制机构3向下移动,转向滚子501在凸轮槽中保持不动,导轨轴承305在U型板401槽中向下移动至最低位置,使提籽针507保持不转向的同时下移至槟榔位置,完成扎取槟榔的动作;2) Seeds: the servo motor 201 rotates forward, the driving link 203 rotates to drive the movement control mechanism 3 to move downward, the
3)提籽:伺服电机201继续正向转动,移动控制机构3向前、向上移动,转向滚子501沿凸轮槽向前移动,导轨轴承305在U型板401槽中向上移动至最高点,使提籽针507保持不转向的同时上移、前移将槟榔提起;3) Seed extraction: the servo motor 201 continues to rotate in the forward direction, the movement control mechanism 3 moves forward and upward, the
4)转位:伺服电机201继续正向转动,移动控制机构3向前移动,转向滚子501沿凸轮槽继续向前移动,导轨轴承305在U型板401槽中保持最高点位置,使提籽针507旋转90°完成转位动作;4) Indexing: the servo motor 201 continues to rotate forward, the movement control mechanism 3 moves forward, the
5)送籽:伺服电机201继续正向转动,移动控制机构3向前移动,转向滚子501沿凸轮槽继续向前移动,导轨轴承305在U型板401槽中保持最高点位置,使提籽针507保持旋转90°的状态向前移动到达正品工序位置,伺服电机201停转,完成正品落籽,伺服电机201继续正转,使提籽针507保持旋转90°的状态继续向前移动到达次品工序位置,伺服电机201停转,完成次品落籽;5) Seed feeding: the servo motor 201 continues to rotate forward, the movement control mechanism 3 moves forward, the
6)回位:伺服电机201逆向转动,驱动连杆203反向旋转带动移动控制机构3通过导向槽原路返回,转向滚子501沿凸轮槽向后移动,使提籽针507回位,装置回到初始位置。6) Return: the servo motor 201 rotates in the reverse direction, and the driving link 203 rotates in the reverse direction to drive the movement control mechanism 3 to return to the original path through the guide groove, and the
与现有技术相比,本发明的技术效果是:本发明采用曲柄滑块机构配合双凸轮装置控制提籽机构5将槟榔从夹具提取出来翻转90°并放置到下一个工位处,实现了槟榔的夹具-提取-转移的机械一体化,全自动化的替代人工加工,节省人工成本60%以上,这一功能的实现突破了近年来槟榔加工产业的技术难题,做到了槟榔加工效率、质量、成本等问题的优化。本发明具有设计精妙,结构简单紧凑,拆装方便,加工简单等特点,适合现有的槟榔加工厂使用。Compared with the prior art, the technical effect of the present invention is as follows: the present invention adopts the crank-slider mechanism to cooperate with the double cam device to control the seed-
附图说明Description of drawings
图1是本发明的总体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2是本发明的剖视图;Fig. 2 is the sectional view of the present invention;
图3是本发明的机架1结构图;Fig. 3 is the
图4是本发明的动力装置2结构图;Fig. 4 is the structure diagram of the
图5是本发明的移动控制机构3结构图;Fig. 5 is the movement control mechanism 3 structural diagram of the present invention;
图6是本发明的水平移动机构4结构图;Fig. 6 is the structure diagram of the horizontal movement mechanism 4 of the present invention;
图7是本发明的提籽机构5结构图。FIG. 7 is a structural diagram of the
具体实施方式Detailed ways
下面结合附图对本发明作进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
根据本发明提供的一种实施方案:According to an embodiment provided by the present invention:
一种双凸轮式槟榔机提籽分拣装置,该发明包括机架1,动力装置2,移动控制机构3,水平移动机构4与提籽机构5。动力装置2安装在机架1后部,移动控制机构3与水平移动机构4分别安装在机架1的中部,其中水平移动机构4在上,移动控制机构3在下,提籽机构5安装在机架1上方。A double cam type betel nut machine seed extraction and sorting device, the invention includes a
本发明中,所述的机架1包括左侧板105,右侧板104,安装块106,连接杆107,导轨安装板103,2块T字板102与导向板101;所述的安装块106与连接杆107用螺钉将左侧板105与右侧板104固连,导轨安装板103固装在左侧板105与右侧板104上,2块T字板102分别固装在导轨安装板103的前后两端,导向板101用螺钉固装在两T字板102上;In the present invention, the
作为优选,左侧板105与右侧板104上均有导向槽,其纵向高度控制提籽针507下移扎取槟榔的高度以及将槟榔提起的高度位置,一般下移高度为30-70mm,优选为50mm;槟榔提起高度一般为35-75mm,优选55mm;Preferably, there are guide grooves on the left side plate 105 and the right side plate 104, and its longitudinal height controls the height of the seed-lifting needle 507 to move down the height of the betel nut and the height of the betel nut to be lifted. Generally, the downward movement height is 30-70mm, It is preferably 50mm; the lifting height of betel nut is generally 35-75mm, preferably 55mm;
作为优选,左侧板105与右侧板104上均有导向槽,其横向距离控制提籽针507扎取槟榔的位置与将槟榔提出夹具后移动到下一个工序的位置之间的距离,一般移动距离为100-200mm,优选为150mm;Preferably, there are guide grooves on the left side plate 105 and the right side plate 104, and the lateral distance controls the distance between the position where the seed-lifting needle 507 picks up the betel nut and the position where the betel nut is lifted out of the fixture and moved to the next process. The moving distance is 100-200mm, preferably 150mm;
作为优选,导向板101上的导向槽初始位置到末端位置的横向距离为35-70mm,优选70mm,若为70mm,转向滚子501在导向槽中运动70mm后,提籽针507将会旋转90°到达目标位置,而若为35mm,提籽针507转动45°;Preferably, the lateral distance from the initial position of the guide groove on the guide plate 101 to the end position is 35-70mm, preferably 70mm, if it is 70mm, after the
本发明中,所述的动力装置2包括伺服电机201,谐波减速器204,曲柄202与连杆203;所述的谐波减速器204固装在机架1的左侧板105上,伺服电机201固装在谐波减速器204上,伺服电机201的输出轴与谐波减速器204输入轴连接,曲柄202与谐波减速器204的输出轴固连,连杆203一端与曲柄202铰接;In the present invention, the
本发明中,所述的移动控制机构3包括短轴303,连杆轴承304,2导轨轴承305,2安装板302,2夹爪301与4提籽轴承306;所述的短轴303通过连杆轴承304与动力装置2的连杆203的另一端铰接,短轴303通过2导轨轴承305安装在机架1的左侧板105与右侧板104的导向槽中,2安装板302分别铰接在短轴303两端,2夹爪301用螺钉分别固定在2安装板302上,4提籽轴承306分别安装在2安装板302的上下两端;In the present invention, the movement control mechanism 3 includes a
作为优选,短轴303上安装的连杆轴承304、导轨轴承305以及安装板302之间利用阶梯轴或套筒等进行轴向定位,优选使用套筒定位;Preferably, the connecting rod bearing 304 installed on the
本发明中,所述的水平移动机构4包括导轨403,滑块402与U型板401;所述的导轨403用螺钉固装在机架1的导轨安装板103上,滑块402安装在导轨403上组成移动副,U型板401用螺钉固定在滑块402上,移动控制机构3上的4提籽轴承306分别与U型板401两边的轨槽配合形成移动副;In the present invention, the horizontal moving mechanism 4 includes a
作为优选,U型板401两边轨槽长度应与左侧板105、右侧板104上导向槽的纵向高度匹配,其长度一般比左侧板105、右侧板104上导向槽的纵向高度高10-30mm,优选20mm;Preferably, the length of the rail grooves on both sides of the
作为优选,为保证其稳定性,导轨403的宽度应选择30-50mm,优选40mm;As a preference, in order to ensure its stability, the width of the
本发明中,所述的提籽机构5包括支架503,2花键轴504,2花键套505,2针架506,2提籽针507,2转向块502与2转向滚子501;所述的支架503用螺钉固装在水平移动机构4的U型板401上,2花键轴504分别铰接在支架503的两端,2花键套505分别安装在2花键轴504上形成移动副,2花键套505中部分别叉装移动控制机构3中的2夹爪301,2针架506分别固装在2花键套505上,2提籽针507分别固装在2针架506上,2转向块502用压块分别固装在2花键轴504上端,2转向滚子501分别铰接在2转向块502上,2转向滚子501与机架1中导向板101上的导向槽配合,2转向滚子501在导向槽中运动,可使2转向块502带动2提籽针507完成旋转动作。In the present invention, the
一种双凸轮式槟榔机提籽分拣装置操作方法,其操作步骤如下:A kind of operation method of double cam type betel nut machine seed extraction and sorting device, the operation steps are as follows:
1)装置处于初始状态:伺服电机201停转,转向滚子501处在凸轮槽的最末端,导轨轴承305处于U型板401槽的最上端,提籽针507静止在最末、最上端,槟榔处于待提取状态;1) The device is in the initial state: the servo motor 201 is stopped, the steering
2)扎籽:伺服电机201正向旋转,驱动连杆203旋转带动移动控制机构3向下移动,转向滚子501在凸轮槽中保持不动,导轨轴承305在U型板401槽中向下移动至最低位置,使提籽针507保持不转向的同时下移至槟榔位置,完成扎取槟榔的动作;2) Seeds: the servo motor 201 rotates forward, the driving link 203 rotates to drive the movement control mechanism 3 to move downward, the steering
3)提籽:伺服电机201继续正向转动,移动控制机构3向前、向上移动,转向滚子501沿凸轮槽向前移动,导轨轴承305在U型板401槽中向上移动至最高点,使提籽针507保持不转向的同时上移、前移将槟榔提起;3) Seed extraction: the servo motor 201 continues to rotate in the forward direction, the movement control mechanism 3 moves forward and upward, the steering
4)转位:伺服电机201继续正向转动,移动控制机构3向前移动,转向滚子501沿凸轮槽继续向前移动,导轨轴承305在U型板401槽中保持最高点位置,使提籽针507旋转90°完成转位动作;4) Indexing: the servo motor 201 continues to rotate forward, the movement control mechanism 3 moves forward, the steering
5)送籽:伺服电机201继续正向转动,移动控制机构3向前移动,转向滚子501沿凸轮槽继续向前移动,导轨轴承305在U型板401槽中保持最高点位置,使提籽针507保持旋转90°的状态向前移动到达正品工序位置,伺服电机201停转,完成正品落籽,伺服电机201继续正转,使提籽针507保持旋转90°的状态继续向前移动到达次品工序位置,伺服电机201停转,完成次品落籽;5) Seed feeding: the servo motor 201 continues to rotate forward, the movement control mechanism 3 moves forward, the steering
6)回位:伺服电机201逆向转动,驱动连杆203反向旋转带动移动控制机构3通过导向槽原路返回,转向滚子501沿凸轮槽向后移动,使提籽针507回位,装置回到初始位置。6) Return: the servo motor 201 rotates in the reverse direction, and the driving link 203 rotates in the reverse direction to drive the movement control mechanism 3 to return to the original path through the guide groove, and the
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| CN201920318777.0U CN210076510U (en) | 2019-03-14 | 2019-03-14 | Seed sorting device is carried to two cam formula sesame oil machines |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109730330A (en) * | 2019-03-14 | 2019-05-10 | 湘潭大学 | A double-cam betel nut machine for seed extraction and sorting |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109730330A (en) * | 2019-03-14 | 2019-05-10 | 湘潭大学 | A double-cam betel nut machine for seed extraction and sorting |
| CN109730330B (en) * | 2019-03-14 | 2024-03-26 | 湘潭大学 | Seed sorting device is carried to biconvex wheel formula betel nut machine |
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