CN210075962U - A ditch sucking soil clearing ditch unloading integrated machine - Google Patents
A ditch sucking soil clearing ditch unloading integrated machine Download PDFInfo
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- CN210075962U CN210075962U CN201920760821.3U CN201920760821U CN210075962U CN 210075962 U CN210075962 U CN 210075962U CN 201920760821 U CN201920760821 U CN 201920760821U CN 210075962 U CN210075962 U CN 210075962U
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Abstract
Description
技术领域technical field
本实用新型属于农用机械制造技术领域,具体涉及一种开沟吸土清沟卸土一体机。The utility model belongs to the technical field of agricultural machinery manufacturing, and particularly relates to an integrated machine for ditching and soil-sucking, ditch-clearing, and soil-unloading.
背景技术Background technique
在农业生产过程中,需要对旱田进行旋耕开沟作业,同时要满足已开出的沟中无碎土的目的。常见的旱田开沟机主要由动力系统、减速系统、传动系统和分土系统组成,在作业时会出现土壤塌落沟底,作业后沟中仍有残留细碎土壤的现象,导致开沟机作业后,沟垄坍塌不成型、沟底土壤清除不彻底。为了避免上述情况,急需一种开沟、吸土清沟、卸土一体机,以解决旱田生产过程中的碰到的上述问题。In the process of agricultural production, it is necessary to carry out rotary ploughing and trenching operations on dry fields, and at the same time, it is necessary to meet the purpose of no broken soil in the trenches that have been opened. Common dry field trenchers are mainly composed of power system, deceleration system, transmission system and soil separation system. During operation, the soil will slump to the bottom of the ditch. After the operation, there is still residual fine soil in the trench. After that, the ridges collapsed and the soil was not completely removed. In order to avoid the above situation, there is an urgent need for an integrated machine for ditching, absorbing and clearing ditch, and unloading, so as to solve the above-mentioned problems encountered in the production process of dry fields.
实用新型内容Utility model content
本实用新型的目的是要解决目前市场上常用的旱田开沟机在作业时会出现土壤塌落沟底,作业后沟中仍有残留细碎土壤,导致开沟机作业后,沟垄坍塌不成型、沟底土壤清除不彻底的难题,提供一种开沟、吸土清沟、卸土一体机。The purpose of the utility model is to solve the problem that the soil slumps at the bottom of the ditch will occur when the commonly used dry field ditching machine on the market is operating, and there is still residual fine soil in the ditch after the operation. , To solve the problem of incomplete soil removal at the bottom of the ditch, it provides an integrated machine for ditching, suction and ditch removal, and soil unloading.
为实现上述目的,本实用新型采用以下技术方案:To achieve the above object, the utility model adopts the following technical solutions:
一种开沟吸土清沟卸土一体机,包括发动机、手扶器、机架、行走前轮、行走变速箱体、行走后轮、开沟变速箱、开沟刀盘、吸土器、吸土软管和连杆滑块组件,所述机架上方设有手扶器,手扶器可控制整机工作的运行稳定;机架前端设有一对行走前轮,机架后端设有发动机,所述发动机下方设有行走变速箱,行走变速箱下方设有一对行走后轮,所述发动机前端设有开沟变速箱,开沟变速箱下方设有一对开沟刀盘;动力由发动机通过行走变速箱传递给行走后轮,通过开沟变速箱传递给开沟刀盘,实现开沟功能。An integrated machine for ditching, absorbing, clearing, and unloading, comprising an engine, a handrail, a frame, a traveling front wheel, a traveling gearbox body, a traveling rear wheel, a ditching gearbox, a ditching cutterhead, a soil suction, and a suction Soil hose and connecting rod slider assembly, the top of the frame is provided with a handrail, which can control the stable operation of the whole machine; the front end of the frame is provided with a pair of walking front wheels, and the rear end of the frame is provided with an engine , a traveling gearbox is arranged under the engine, a pair of traveling rear wheels are arranged under the traveling gearbox, a ditching gearbox is arranged at the front end of the engine, and a pair of ditching cutterheads are arranged under the ditching gearbox; the power is passed by the engine The traveling gearbox is transmitted to the traveling rear wheel, and is transmitted to the ditching cutter head through the ditching gearbox to realize the ditching function.
所述吸土器安装在机架两侧成对配置,由吸土横管支撑连接,吸土器、吸土横管位于开沟刀盘上方;所述一对吸土软管固定在吸土横管侧面,吸土软管一端开口与吸土器相连,另一端开口沿着吸土横管和开沟变速箱,延伸至开沟刀盘的后下方;当开沟刀盘工作时,残留在沟底的细碎土壤被安装在开沟刀盘后下方的吸土软管吸收进入吸土器内,实现吸土清沟功能。The soil suction devices are installed in pairs on both sides of the frame, and are supported and connected by the soil suction horizontal pipe. The soil suction device and the soil suction horizontal tube are located above the ditching cutter head; On the side, one end of the suction hose is connected to the suction device, and the other end of the suction hose extends to the rear and bottom of the ditching cutter along the horizontal suction pipe and the ditching gearbox; when the ditching cutter is working, it remains at the bottom of the ditch. The finely crushed soil is absorbed into the soil suction device by the soil suction hose installed under the ditching cutter head to realize the function of soil suction and ditch cleaning.
所述吸土器的底部设有连杆滑块组件,连杆滑块组件包括夹板、圆盘、Y型支撑杆、连杆、伺服电机和电机支架,所述吸土器底部的两侧设有夹板,吸土器底面设有圆盘,圆盘的形状与吸土器底部开口相吻合形成密封环境,圆盘由夹板定位在吸土器底部;所述圆盘底面设有Y型支撑杆,圆盘与Y型支撑杆固定连接,Y型支撑杆的一端设有连杆,连杆的另一端与伺服电机的轴杆孔连接,连杆可随伺服电机的轴杆转动,伺服电机通过电机支架安装在机架下方,电机支架位于行走前轮后方,伺服电机将动力同步传递给连杆、Y型支撑杆,打开或关闭圆盘,实现卸土功能。The bottom of the suction machine is provided with a connecting rod slider assembly, and the connecting rod slider assembly includes a splint, a disc, a Y-shaped support rod, a connecting rod, a servo motor and a motor bracket, and the two sides of the bottom of the suction machine are provided with splints , the bottom surface of the sucker is provided with a disc, the shape of the disc matches the opening at the bottom of the sucker to form a sealed environment, and the disc is positioned at the bottom of the sucker by a splint; The type support rod is fixedly connected, one end of the Y type support rod is provided with a connecting rod, and the other end of the connecting rod is connected with the shaft hole of the servo motor. The connecting rod can rotate with the shaft of the servo motor, and the servo motor is installed on the machine through the motor bracket. Below the frame, the motor bracket is located behind the walking front wheel. The servo motor transmits the power synchronously to the connecting rod and the Y-shaped support rod to open or close the disc to realize the function of unloading.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
吸土器、伺服电机以左右对称的安装结构,实现整机重量的平衡,有利于吸土器内吸收的土壤可准确卸载在已开沟的两侧土垄上,通过调整伺服电机的转速就可以控制吸土器内所吸土壤下落的速度;The suction machine and servo motor are installed in a symmetrical left and right structure to achieve the balance of the weight of the whole machine, which is beneficial to the soil absorbed in the suction machine can be accurately unloaded on the soil ridges on both sides of the trench, which can be controlled by adjusting the speed of the servo motor. The speed at which the soil sucked in the soil suction device falls;
吸土软管分为左右两个,一端管口分别于吸土器相连,另一端管口延伸至开沟刀盘的后下方,以实现开沟刀在前方开沟工作,残留在沟底的细碎土壤被后下方的吸土软管吸收,达到有效的清沟目的;The soil suction hose is divided into left and right, one end of the nozzle is connected to the soil suction device, and the other end of the nozzle extends to the rear and bottom of the ditching cutter head, so as to realize the ditching work of the ditching knife in the front, and the fine debris remaining at the bottom of the ditch The soil is absorbed by the soil suction hose at the back and bottom to achieve the purpose of effective ditch clearance;
圆盘下Y型支撑杆的设计,能有效的分散所吸土壤的重量,避免圆盘被压导致变形;The design of the Y-shaped support rod under the disc can effectively disperse the weight of the absorbed soil and avoid the deformation of the disc due to pressure;
吸土器底部的圆盘采用连杆滑块结构直接连接,减少了动力的消耗与损失。The disc at the bottom of the suction machine is directly connected by the connecting rod slider structure, which reduces the power consumption and loss.
综合以上,整个机器结构简单,易于生产,经过大量的实地作业实践,有较强的环境适应性,可靠性高。In summary, the whole machine has a simple structure and is easy to produce. After a lot of field operations, it has strong environmental adaptability and high reliability.
附图说明Description of drawings
图1为本实用新型实施例的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the utility model embodiment;
图2为图1中吸土器、连杆滑块组件部分的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the soil suction device and the connecting rod slider assembly part in Fig. 1;
图3为图2的立体结构仰视图。FIG. 3 is a bottom view of the three-dimensional structure of FIG. 2 .
附图标记说明:1-机架、2-行走变速箱、3-行走后轮、4-吸土软管、5-开沟刀盘、6-圆盘、7-夹板、8-Y型支撑杆、9-连杆、10-伺服电机、11-行走前轮、12-电机支架、13-吸土横管、14-吸土器、15-开沟变速箱、16-发动机、17-手扶架。Description of reference numerals: 1-frame, 2-travel gearbox, 3-travel rear wheel, 4-suction hose, 5-ditching cutter head, 6-disc, 7-clamp plate, 8-Y-type support Rod, 9-connecting rod, 10-servo motor, 11-travel front wheel, 12-motor bracket, 13-suction cross pipe, 14-suction machine, 15-ditching gearbox, 16-engine, 17-handhold shelf.
具体实施方式Detailed ways
以下结合实施例及其附图对本实用新型的技术方案做进一步详细的说明:Below in conjunction with embodiment and its accompanying drawing, the technical scheme of the present utility model is described in further detail:
参见图1、图2、图3,一种开沟吸土清沟卸土一体机,包括机架1、行走变速箱2、行走后轮3、吸土软管4、开沟刀盘5、圆盘6、夹板7、Y型支撑杆8、连杆9、伺服电机10、行走前轮11、电机支架12、吸土横管13、吸土器14、开沟变速箱15、发动机16和手扶架17,所述机架1上方设有手扶器17,机架1前端设有一对行走前轮11,机架1后端设有发动机16;所述发动机16下方设有行走变速箱2,行走变速箱2下方设有一对行走后轮3;发动机16前端设有开沟变速箱15,开沟变速箱15下方设有一对开沟刀盘5。Referring to Figure 1, Figure 2, and Figure 3, an integrated machine for ditching soil suction, ditch cleaning and unloading includes a frame 1, a
如图1所示,所述吸土器14安装在机架1两侧,由吸土横管13支撑连接安装在机架1上,吸土器14位于开沟刀盘5上方;所述一对吸土软管4固定在吸土横管13侧面,吸土软管4一端开口与吸土器14相连,另一端开口沿着吸土横管13和开沟变速箱15,延伸至开沟刀盘5的后下方。As shown in FIG. 1 , the
如图2、图3所示,所述吸土器14底部设有连杆滑块组件,连杆滑块组件包括圆盘6、夹板7、Y型支撑杆8、连杆9、伺服电机10和电机支架12,吸土器14底部的两侧设有夹板7,吸土器14底面及夹板7的内侧设有圆盘6;所述圆盘6的形状与吸土器14底部开口相吻合,圆盘6底面设有Y型支撑杆8,圆盘6与Y型支撑杆8固定连接,圆盘6由夹板7定位在吸土器14底部,Y型支撑杆8的一端设有连杆9,连杆9的另一端与伺服电机10的轴杆孔连接,连杆9可随伺服电机10的轴杆转动,伺服电机10安装在电机支架12的两端;如图1所示,电机支架12安装在机架1下方,电机支架12位于行走前轮11后方。As shown in Figures 2 and 3, a connecting rod slider assembly is provided at the bottom of the
工作原理:working principle:
伺服电机10不工作时,连杆9一端与伺服电机10的轴杆孔相配合,配合好的连杆9在轴杆孔内的转动行程为±90°,圆盘6与吸土器10底部密封吻合连接,连杆9与圆盘6呈平行状态,此时连杆9与圆盘6之间的角度为180°;When the
启动电源后,伺服电机10正转工作,连杆9与圆盘6之间的夹角逐渐减小,此时连杆9通过Y型支撑杆8带动圆盘6逐渐向伺服电机10方向移动,打开了吸土器14的底部,可完成卸土工作,调整伺服电机10的转速即可控制卸土的速度和均匀度;After the power is turned on, the
当伺服电机10反转,连杆9与圆盘6之间的夹角逐渐增大,达到180°,连杆9通过Y型支撑杆8带动圆盘6向伺服电机10反方向移动,使圆盘6与吸土器14底部吻合连接,吸土器14恢复密封状态,即可继续进行吸土工作;When the
如此反复,即可连续完成开沟过程的吸土、卸土工作。Repeatedly, the soil suction and unloading work in the trenching process can be completed continuously.
以上所述的仅是本实用新型的优选实施方式,应当指出,对于本领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以作出若干变型和改进,这些也应视为属于本实用新型的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those of ordinary skill in the art, some modifications and improvements can be made without departing from the principles of the present invention. belong to the protection scope of the present invention.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110073741A (en) * | 2019-05-24 | 2019-08-02 | 安徽农业大学 | A kind of trench digging soil suction ditch cleaning unloads native all-in-one machine |
CN111919543A (en) * | 2020-07-22 | 2020-11-13 | 安徽农业大学 | Tea garden ditching fertilization all-in-one with supplementary air-blowing |
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2019
- 2019-05-24 CN CN201920760821.3U patent/CN210075962U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110073741A (en) * | 2019-05-24 | 2019-08-02 | 安徽农业大学 | A kind of trench digging soil suction ditch cleaning unloads native all-in-one machine |
CN110073741B (en) * | 2019-05-24 | 2024-03-19 | 安徽农业大学 | Ditching, soil sucking, ditch cleaning and soil unloading all-in-one machine |
CN111919543A (en) * | 2020-07-22 | 2020-11-13 | 安徽农业大学 | Tea garden ditching fertilization all-in-one with supplementary air-blowing |
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