CN210071576U - Movable grout monitoring devices - Google Patents
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- CN210071576U CN210071576U CN201920787601.XU CN201920787601U CN210071576U CN 210071576 U CN210071576 U CN 210071576U CN 201920787601 U CN201920787601 U CN 201920787601U CN 210071576 U CN210071576 U CN 210071576U
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Abstract
本实用新型公开了一种可移动式灌浆监测装置,具有便携式小车、配电防护箱以及测量管道,配电防护箱与测量管道安装在便携式小车上;密度计、电磁流量计、压力变送器、热电阻对应安装至测量管道上,测量管道的两端形成有灌浆软管的进浆和出浆两端连接的快速接头;本专利基于现有监测设备,将各监测设备进行改装、升级与组装形成一套移动式灌浆监测装置,此装置采用自动化检测技术、电磁感应技术及压力互感技术分别对灌浆的密度、流量及压力等关键指标进行监测,并将各设备进行重组、改装,使其变成独立、成套、一体的移动式监测装置,解决了以往安装复杂、位置多变的问题。
The utility model discloses a movable grouting monitoring device, which is provided with a portable trolley, a power distribution protection box and a measurement pipeline. The distribution protection box and the measurement pipeline are installed on the portable trolley; a density meter, an electromagnetic flowmeter and a pressure transmitter are provided. The thermal resistance is correspondingly installed on the measuring pipe, and the two ends of the measuring pipe are formed with quick joints connecting the two ends of the grouting hose and the two ends of the grout; this patent is based on the existing monitoring equipment. Assembled to form a set of mobile grouting monitoring device, this device uses automatic detection technology, electromagnetic induction technology and pressure mutual inductance technology to monitor key indicators such as grouting density, flow rate and pressure, and reorganize and refit each equipment to make it It has become an independent, complete set and integrated mobile monitoring device, which solves the problems of complicated installation and changeable location in the past.
Description
技术领域technical field
本实用新型涉及灌浆监测设备相关领域,具体来讲是一种可移动式灌浆监测装置,特别是将密度计、流量计、压力变送器等设备进行重组改装,使其快捷、有效的运用至灌浆施工监测过程中,有效节省时间成本及人员成本。The utility model relates to the related field of grouting monitoring equipment, in particular to a movable grouting monitoring device, in particular to the reorganization and modification of a density meter, a flow meter, a pressure transmitter and other equipment, so that it can be quickly and effectively applied to In the process of grouting construction monitoring, it can effectively save time and personnel costs.
背景技术Background technique
灌浆质量控制需要密度、压力、流量等多方参数满足要求的情况下方能进行施工,在以往的灌浆施工中针对这诸多参数控制均采用单独设备进行安装监测,甚至有些参数则完全依靠施工人员经验进行人为的质量控制,不仅设备安装复杂,而且安装不集中,不便于管理及采集,为灌浆施工增添了繁多的工作量,此实用新型便是将诸多监测仪器进行改装整合,最终组装形成一套可移动式的灌浆监测装置。The quality control of grouting requires that the density, pressure, flow rate and other parameters meet the requirements before construction can be carried out. In the past grouting construction, individual equipment was used for the control of these parameters for installation and monitoring, and even some parameters were completely dependent on the experience of the construction personnel. Artificial quality control, not only the equipment installation is complicated, but also the installation is not centralized, which is inconvenient for management and collection, which adds a lot of workload to the grouting construction. Mobile grouting monitoring device.
实用新型内容Utility model content
因此,为了解决上述不足,本实用新型在此提供一种可移动式灌浆监测装置,基于现有监测设备,将各监测设备进行改装、升级与组装形成一套移动式灌浆监测装置,此装置采用自动化检测技术、电磁感应技术及压力互感技术分别对灌浆的密度、流量及压力等关键指标进行监测,并将各设备进行重组、改装,使其变成独立、成套、一体的移动式监测装置,解决了以往安装复杂、位置多变的问题。Therefore, in order to solve the above deficiencies, the present utility model provides a mobile grouting monitoring device. Based on the existing monitoring equipment, each monitoring device is modified, upgraded and assembled to form a set of mobile grouting monitoring device. Automatic detection technology, electromagnetic induction technology and pressure mutual inductance technology respectively monitor key indicators such as grouting density, flow rate and pressure, and reorganize and refit each equipment to turn it into an independent, complete and integrated mobile monitoring device. It solves the problems of complicated installation and changeable location in the past.
本实用新型是这样实现的,构造一种可移动式灌浆监测装置,其特征在于:具有便携式小车、配电防护箱以及由金属管件制成的测量管道,配电防护箱与测量管道安装在便携式小车上使起成为一体,利于安装后续监测仪表;密度计、电磁流量计、压力变送器、热电阻对应安装至测量管道上,在配电防护箱中安装有数据采集及数据传输模块,测量管道的两端形成有灌浆软管的进浆和出浆两端连接的快速接头。The utility model is realized in this way, and a movable grouting monitoring device is constructed, which is characterized in that it has a portable trolley, a power distribution protective box and a measuring pipe made of metal pipe fittings, and the power distribution protective box and the measuring pipe are installed in the portable trolley. The trolley is integrated into one, which is conducive to the installation of subsequent monitoring instruments; the density meter, electromagnetic flowmeter, pressure transmitter, and thermal resistance are correspondingly installed on the measurement pipeline, and a data acquisition and data transmission module is installed in the power distribution protective box. The two ends of the pipeline are formed with quick joints connecting the two ends of the grout inlet and the grout outlet of the grouting hose.
根据本实用新型所述一种可移动式灌浆监测装置,其特征在于:便携式小车自带扶手和机械刹车。The movable grouting monitoring device according to the utility model is characterized in that the portable trolley has its own handrail and mechanical brake.
本实用新型具有如下优点:本实用新型在此提供一种可移动式灌浆监测装置,基于现有监测设备,将各监测设备进行改装、升级与组装形成一套移动式灌浆监测装置,此装置采用自动化检测技术、电磁感应技术及压力互感技术分别对灌浆的密度、流量及压力等关键指标进行监测,并将各设备进行重组、改装,使其变成独立、成套、一体的移动式监测装置,解决了以往安装复杂、位置多变的问题。The utility model has the following advantages: the utility model hereby provides a movable grouting monitoring device. Based on the existing monitoring equipment, each monitoring equipment is modified, upgraded and assembled to form a set of mobile grouting monitoring devices. Automatic detection technology, electromagnetic induction technology and pressure mutual inductance technology respectively monitor key indicators such as grouting density, flow rate and pressure, and reorganize and refit each equipment to turn it into an independent, complete and integrated mobile monitoring device. It solves the problems of complicated installation and changeable location in the past.
附图说明Description of drawings
图1是本专利可移动式灌浆监测装置整体示意图。Fig. 1 is the overall schematic diagram of the mobile grouting monitoring device of this patent.
其中:便携式小车1,密度计2,电磁流量计3,压力变送器4,热电阻5,快速接头6,扶手7,配电防护箱8,测量管道9,机械刹车10。Among them:
具体实施方式Detailed ways
下面将结合附图1对本实用新型进行详细说明,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The present utility model will be described in detail below with reference to FIG. 1, and the technical solutions in the embodiments of the present utility model will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
本实用新型通过改进在此提供一种可移动式灌浆监测装置,基于现有监测设备,将各监测设备进行改装、升级与组装形成一套移动式灌浆监测装置,此装置采用自动化检测技术、电磁感应技术及压力互感技术分别对灌浆的密度、流量及压力等关键指标进行监测,并将各设备进行重组、改装,使其变成独立、成套、一体的移动式监测装置,解决了以往安装复杂、位置多变的问题。The utility model provides a mobile grouting monitoring device through improvement. Based on the existing monitoring equipment, each monitoring device is modified, upgraded and assembled to form a set of mobile grouting monitoring device. The device adopts automatic detection technology, electrical Magnetic induction technology and pressure mutual inductance technology respectively monitor key indicators such as grouting density, flow rate and pressure, and reorganize and refit each equipment to make it an independent, complete and integrated mobile monitoring device, which solves the complex installation in the past. , The problem of changing location.
本专利具有便携式小车1、配电防护箱8以及由金属管件制成的测量管道9,配电防护箱8与测量管道9安装在便携式小车1上使起成为一体,利于安装后续监测仪表;密度计2、电磁流量计3、压力变送器4、热电阻5对应安装至测量管道9上,在配电防护箱8中安装有数据采集及数据传输模块,测量管道9的两端形成有灌浆软管的进浆和出浆两端连接的快速接头6。This patent has a
其中,便携式小车1自带扶手7和机械刹车10。Among them, the
本实用新型根据施工现场多变、混泥土输送管道不固定的工况,本装置采用可移动式测量方式,单独设置测量管道,管道材质采用耐磨钢材,在管道两端设置快速连接头与混泥土浆输送管道连接。测量传感器安装在测量管道上,配电及数据处理设备安装在配电箱中。测量管道与配电箱安装在移动小车上,小车可推动,拖动等。According to the changing working conditions of the construction site and the unfixed concrete conveying pipeline, the utility model adopts a movable measuring method, and a measuring pipeline is separately arranged. Mud slurry pipeline connection. The measurement sensor is installed on the measurement pipeline, and the power distribution and data processing equipment is installed in the distribution box. The measuring pipeline and distribution box are installed on the mobile trolley, which can be pushed, dragged, etc.
以下为装置涉及的关键设备及特点:The following are the key equipment and features involved in the device:
1、放射性密度计:本装置采用伊科菲斯放射性密度计,采用的放射源Na-22属于中国国家标准GB18871-2002《电离辐射防护与辐射源安全基本标准》内第五类可豁免控制的材料,对人体无害、对环境无污染,不受环保、公安等部门监控;其工作原理由放射源产生的γ射线穿过被测介质,其中一部分射线被介质吸收,剩余部分射线被传感器控制器所接收,根据伽马射线的衰减程度,接收控制器计算电离辐射通量的变化情况,从而得到被测介质的密度,并以4-20mA电流形式输出。1. Radioactive densitometer: This device adopts Ikofis radioactive densitometer, and the radioactive source Na-22 used belongs to the fifth category of exempted control in the Chinese national standard GB18871-2002 "Basic Standard for Ionizing Radiation Protection and Radiation Source Safety". The material is harmless to the human body, no pollution to the environment, and is not subject to monitoring by environmental protection, public security and other departments; its working principle is that the gamma rays generated by the radioactive source pass through the measured medium, part of the rays are absorbed by the medium, and the remaining part of the rays are controlled by the sensor According to the attenuation degree of gamma rays, the receiving controller calculates the change of the ionizing radiation flux, thus obtains the density of the measured medium, and outputs it in the form of 4-20mA current.
2、电磁流量计:采用电磁流量计进行流量测量,其特点如下:2. Electromagnetic flowmeter: The electromagnetic flowmeter is used for flow measurement, and its characteristics are as follows:
1)测量不受流体密度、粘度、温度、压力和电导率变化的影响;1) The measurement is not affected by changes in fluid density, viscosity, temperature, pressure and conductivity;
2)测量管内无阻碍流动部件,无压损,直管段要求较低。对浆液测量有独特的适应性;2) There are no obstructing flow parts in the measuring tube, no pressure loss, and low requirements for straight pipe sections. Unique adaptability to slurry measurement;
3)合理选择传感器衬里和电极材料,即具有良好的耐腐蚀和耐磨损性;范围度可达150:1;3) Reasonable selection of sensor lining and electrode materials, that is, good corrosion resistance and wear resistance; the range can reach 150:1;
4)测量精度不受流体密度、粘度、温度、压力和电导率变化的影响,传感器感应电压信号与平均流速呈线性关系,因此测量精度高。4) The measurement accuracy is not affected by changes in fluid density, viscosity, temperature, pressure and conductivity. The sensor induced voltage signal has a linear relationship with the average flow rate, so the measurement accuracy is high.
5)测量管道内无阻流件,因此没有附加的压力损失;测量管道内无可动部件,因此传感器寿命极长;5) There is no obstruction in the measurement pipeline, so there is no additional pressure loss; there are no moving parts in the measurement pipeline, so the sensor has a very long life;
6)由于感应电压信号是在整个充满磁场的空间中形成的,是管道载面上的平均值,因此传感器所需的直管段较短,长度为5倍的管道直径;6) Since the induced voltage signal is formed in the entire space full of magnetic field and is the average value on the pipeline surface, the straight pipe section required by the sensor is short, and the length is 5 times the pipe diameter;
7)其工作原理应用电磁感应原理,根据导电流体通过外加磁场时感生的电动势来测量导电流体流量。测量方式为非接触式测量,对被测流体无。7) Its working principle The principle of electromagnetic induction is applied, and the flow rate of the conductive fluid is measured according to the electromotive force induced by the conductive fluid passing through the external magnetic field. The measurement method is non-contact measurement, which is not applicable to the measured fluid.
3、压力变送器:采用直接安装在管道上(法兰或直接螺纹连接),变送器量程选用常用压力1.5倍以上,具有抗冲击作用。3. Pressure transmitter: It is directly installed on the pipeline (flange or direct threaded connection), and the transmitter range is more than 1.5 times the common pressure, which has an anti-shock effect.
本实用新型所述的可移动式灌浆监测装置,易安装、易维护、更便捷:其具体实现步骤如下:The movable grouting monitoring device of the utility model is easy to install, easy to maintain and more convenient: the specific implementation steps are as follows:
步骤(1):将三防配电防护箱与便携式小车(轮式平板车)进行加固组装,形成灌浆装置移动平台;Step (1): Reinforce and assemble the three-proof power distribution protective box and the portable trolley (wheeled flatbed) to form a mobile platform for the grouting device;
步骤(2):将金属管件制成的测量管道9固定至便携式小车中,使起成为一体,利于安装后续监测仪表;Step (2): Fix the measuring pipe 9 made of metal pipe fittings into the portable trolley, so that it is integrated, which is conducive to the installation of subsequent monitoring instruments;
步骤(3):将密度、流量、压力等监测仪表安装至平台中的测量管道9内;Step (3): install monitoring instruments such as density, flow, pressure, etc. into the measuring pipeline 9 in the platform;
步骤(4):将数据采集及数据传输模块与监测仪表进行连接调试,使其传输状态达到畅通。Step (4): connect and debug the data acquisition and data transmission module and the monitoring instrument, so that the transmission state is smooth.
步骤(5):将灌浆软管的进浆和出浆两端接至装置测量管道9对应的快速接头即可。Step (5): Connect the grout inlet and grout out ends of the grouting hose to the quick connector corresponding to the measuring pipe 9 of the device.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112144587A (en) * | 2020-09-30 | 2020-12-29 | 南京南智先进光电集成技术研究院有限公司 | Monitoring system and method for reinforcing soft soil foundation by cement mixing pile |
| CN114166409A (en) * | 2021-11-15 | 2022-03-11 | 北京建筑大学 | Grouting sleeve grouting pressure detection plug, grouting equipment and grouting method |
| CN116214689A (en) * | 2022-12-15 | 2023-06-06 | 中电建路桥集团有限公司 | Intelligent monitoring system and method for precast beam piece maintenance based on different time effects |
-
2019
- 2019-05-29 CN CN201920787601.XU patent/CN210071576U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112144587A (en) * | 2020-09-30 | 2020-12-29 | 南京南智先进光电集成技术研究院有限公司 | Monitoring system and method for reinforcing soft soil foundation by cement mixing pile |
| CN112144587B (en) * | 2020-09-30 | 2022-04-15 | 南京南智先进光电集成技术研究院有限公司 | Monitoring system and method for reinforcing soft soil foundation by cement mixing pile |
| CN114166409A (en) * | 2021-11-15 | 2022-03-11 | 北京建筑大学 | Grouting sleeve grouting pressure detection plug, grouting equipment and grouting method |
| CN116214689A (en) * | 2022-12-15 | 2023-06-06 | 中电建路桥集团有限公司 | Intelligent monitoring system and method for precast beam piece maintenance based on different time effects |
| CN116214689B (en) * | 2022-12-15 | 2023-12-08 | 中电建路桥集团有限公司 | Intelligent monitoring system and method for precast beam piece maintenance based on different time effects |
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