CN210060179U - A manual soldering device for electronic assembly - Google Patents
A manual soldering device for electronic assembly Download PDFInfo
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- CN210060179U CN210060179U CN201920341687.3U CN201920341687U CN210060179U CN 210060179 U CN210060179 U CN 210060179U CN 201920341687 U CN201920341687 U CN 201920341687U CN 210060179 U CN210060179 U CN 210060179U
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- 238000005476 soldering Methods 0.000 title 1
- 238000003466 welding Methods 0.000 claims abstract description 26
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
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- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及电子组装技术领域,具体为一种用于电子组装手工焊接装置。The utility model relates to the technical field of electronic assembly, in particular to a manual welding device for electronic assembly.
背景技术Background technique
随着社会的进步,电子产品也得到了快速的发展,例如:电脑、手机、液晶电视等。这些电子产品在生产时是由多个电子元器件组装而成,在此组装前,工作人员需要对电子元器件进行焊接工作,使得焊接后的电子元器件达到组装的要求。With the progress of society, electronic products have also developed rapidly, such as computers, mobile phones, LCD TVs and so on. These electronic products are assembled from multiple electronic components during production. Before the assembly, the staff needs to weld the electronic components so that the welded electronic components meet the assembly requirements.
在现有技术中,工作人员在对电子元器件进行焊接时,是将待处理的电子元器件固定在操作台上的夹具中,然后利用焊枪手动对其上表面进行焊接,当电子元器件上表面焊接结束后,工作人员调节夹具松开电子元器件,翻转电子元器件再对其另一面进行焊接,此过程焊接过于繁琐,导致工作效率过低,焊接质量较差,并且现有的操作台结构较为固定,难以满足不同身高的工作人员使用,在更换使用地点时,需要多个工作人员齐力进行搬运,劳动强度较大,不便于使用,为此,我们提出一种用于电子组装手工焊接装置。In the prior art, when welding electronic components, workers fix the electronic components to be processed in a fixture on the console, and then use a welding torch to manually weld the upper surface of the electronic components. After the surface welding is completed, the staff adjusts the fixture to loosen the electronic components, flips the electronic components and then welds the other side. The welding process is too cumbersome, resulting in low work efficiency and poor welding quality. The structure is relatively fixed, and it is difficult to meet the use of staff of different heights. When changing the place of use, multiple staff are required to carry it together, which is labor-intensive and inconvenient to use. Therefore, we propose a manual for electronic assembly. welding device.
实用新型内容Utility model content
本实用新型的目的在于提供一种用于电子组装手工焊接装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a manual welding device for electronic assembly, so as to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种用于电子组装手工焊接装置,包括中空结构的操作台,操作台左右两侧外壁分别安装蓄电池和控制开关,操作台底部四角处均安装有电动伸缩杆,且电动伸缩杆底部安装有行走轮,操作台内腔中央活动安装有轴杆,轴杆后端延伸至操作台外侧并通过法兰与驱动电机的输出轴连接,轴杆外壁固定安装有齿轮,齿轮上下两侧外壁均啮合有齿牙板,上下两个齿牙板的相对外壁与操作台内壁滑动连接,上下两个齿牙板的相对外端均安装有立杆,两个立杆顶部均延伸至操作台外侧且齐平,两个立杆相对外壁顶部均安装有旋转电机,两个旋转电机的输出轴均贯穿立杆并安装有夹持装置,操作台顶部安装门型架,门型架顶部内壁安装照明灯,蓄电池分别与控制开关、电动伸缩杆、驱动电机、旋转电机和照明灯电性连接。In order to achieve the above purpose, the present utility model provides the following technical solutions: a manual welding device for electronic assembly, comprising an operation table with a hollow structure, a battery and a control switch are respectively installed on the outer walls of the left and right sides of the operation table, and all four corners at the bottom of the operation table are installed. There is an electric telescopic rod, and a walking wheel is installed at the bottom of the electric telescopic rod. A shaft rod is movably installed in the center of the inner cavity of the operating table. The rear end of the shaft rod extends to the outside of the operating table and is connected with the output shaft of the driving motor through a flange. The outer wall of the shaft rod Gears are fixedly installed, the outer walls of the upper and lower sides of the gears are meshed with tooth plates, the relative outer walls of the upper and lower tooth plates are slidably connected with the inner wall of the operating table, and the opposite outer ends of the upper and lower tooth plates are installed with vertical rods. The tops of the vertical poles extend to the outside of the console and are flush. The tops of the two poles are installed with rotating motors opposite to the outer walls. The output shafts of the two rotating motors pass through the poles and are installed with clamping devices. A door is installed on the top of the console. A type frame, a lamp is installed on the inner wall of the top of the door type frame, and the battery is electrically connected with a control switch, an electric telescopic rod, a driving motor, a rotating motor and a lamp respectively.
优选的,夹持装置包括与旋转电机输出轴连接的立板,立板为中空结构,立板内腔活动安装有调节螺杆,调节螺杆顶部延伸至立板外侧,调节螺杆外壁安装螺母,螺母左侧外壁固定设置有连接杆,且连接杆左端延伸至立板外侧并固定安装有移动夹板,立板左侧外壁底部固定设置有固定夹板。Preferably, the clamping device includes a vertical plate connected to the output shaft of the rotary motor, the vertical plate is a hollow structure, an adjusting screw is movably installed in the inner cavity of the vertical plate, the top of the adjusting screw extends to the outside of the vertical plate, and a nut is installed on the outer wall of the adjusting screw. A connecting rod is fixedly arranged on the side outer wall, and the left end of the connecting rod extends to the outside of the vertical plate and is fixedly installed with a movable splint, and the bottom of the left outer wall of the vertical plate is fixedly provided with a fixed splint.
优选的,操作台顶部两侧沿水平轴线处对称开设有与立杆相匹配的横向活动孔,且操作台顶部设置有与横向活动孔相匹配的刻度尺一。Preferably, two sides of the top of the operating table are symmetrically provided with transverse movable holes matching the vertical rods along the horizontal axis, and the top of the operating table is provided with a
优选的,移动夹板位于固定夹板的正上方,且移动夹板与固定夹板的相对内壁均设置有橡胶垫片,橡胶垫片外壁均匀开设有凹槽。Preferably, the movable splint is located directly above the fixed splint, and the opposite inner walls of the movable splint and the fixed splint are provided with rubber gaskets, and the outer walls of the rubber gaskets are evenly provided with grooves.
优选的,立板左侧外壁沿竖直轴线处开设有与连接杆相匹配的纵向活动孔,且立板左侧外壁上沿竖直方向设置有刻度尺二。Preferably, the left outer wall of the vertical plate is provided with a longitudinal movable hole matching the connecting rod along the vertical axis, and the left outer wall of the vertical plate is provided with two scales along the vertical direction.
与现有技术相比,本实用新型的有益效果是:该装置操作简单,便于使用,通过电动伸缩杆对操作台高度的调节,方便不同身高的工作人员使用,提高装置的实用性,行走轮的设置提高该装置的移动性,便于工作人员使用,通过驱动电机带动两个齿牙板带动两个立杆上的夹持装置对中运动,便于夹持装置对不同规格的电子元件进行高效的夹持固定,通过旋转电机带动夹持装置旋转,方便工作人员对夹紧后的电子器件进行正反面的焊接工作,有效提高电子器件的焊接效率,照明灯的设置方便工作人员在光线较暗的环境中进行焊接工作,提高电子器件焊接的质量。Compared with the prior art, the beneficial effects of the utility model are as follows: the device is simple to operate, easy to use, and the height of the operating table is adjusted by the electric telescopic rod, which is convenient for staff with different heights to use, improves the practicability of the device, and the walking wheels The setting improves the mobility of the device, which is convenient for the staff to use. The two toothed plates are driven by the driving motor to drive the clamping devices on the two vertical rods to move in the center, which is convenient for the clamping device to efficiently operate electronic components of different specifications. The clamping is fixed, and the clamping device is driven to rotate by the rotating motor, which is convenient for the staff to weld the front and back of the clamped electronic device, which effectively improves the welding efficiency of the electronic device. Welding work in the environment to improve the quality of electronic device welding.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型夹持装置结构示意图;2 is a schematic structural diagram of the clamping device of the present invention;
图3为本实用新型操作台结构示意图。FIG. 3 is a schematic structural diagram of the operating table of the present invention.
图中:1、操作台、101、横向活动孔;102、刻度尺一;2、蓄电池;3、控制开关;4、电动伸缩杆;5、行走轮;6、轴杆;7、齿轮;8、齿牙板;9、立杆;10、旋转电机;11、夹持装置;111、立板;112、调节螺杆;113、螺母;114、移动夹板;115、固定夹板;12、门型架;13、照明灯。In the figure: 1. console, 101, horizontal movable hole; 102,
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,本实用新型提供一种技术方案:一种用于电子组装手工焊接装置,包括中空结构的操作台1,操作台1左右两侧外壁分别安装蓄电池2和控制开关3,操作台1底部四角处均安装有电动伸缩杆4,通过控制开关3控制电动伸缩杆4伸缩,实现对操作台1高度的调节,方便不同身高的工作人员使用,提高装置的实用性,且电动伸缩杆4底部安装有行走轮5,行走轮5为万向行走轮,且行走轮5上安装有刹车板,有效提高该装置的移动性,便于工作人员使用,操作台1内腔中央活动安装有轴杆6,轴杆6后端延伸至操作台1外侧并通过法兰与驱动电机的输出轴连接,轴杆6外壁固定安装有齿轮7,驱动电机选用伺服电机,利用驱动电机带动轴杆6上的齿轮7进行正反转动,齿轮7上下两侧外壁均啮合有齿牙板8,上下两个齿牙板8的相对外壁与操作台1内壁滑动连接,齿牙板8内壁设置有与齿轮7啮合的齿牙,齿牙板8外壁通过滑条滑槽与操作台1内壁活动连接,便于齿轮7正反转动时带动齿牙板8左右移动,上下两个齿牙板8的相对外端均安装有立杆9,两个立杆9顶部均延伸至操作台1外侧且齐平,两个立杆9相对外壁顶部均安装有旋转电机10,两个旋转电机10的输出轴均贯穿立杆9并安装有夹持装置11,两个旋转电机10选用相同型号的伺服电机,便于带动夹持装置11旋转,方便对夹持装置11夹紧后的电子器件进行正反面的焊接工作,有效提高电子器件的焊接效率,操作台1顶部安装门型架12,门型架12顶部内壁安装照明灯13,照明灯13选用LED照明灯,照明灯13铰接在门型架12上,便于调节照明的角度与光照范围,方便工作人员在光线较暗的环境中进行焊接工作,提高电子器件焊接的质量,蓄电池2分别与控制开关3、电动伸缩杆4、驱动电机、旋转电机10和照明灯13电性连接。1-3, the present utility model provides a technical solution: a manual welding device for electronic assembly, comprising a
其中,夹持装置11包括与旋转电机10输出轴连接的立板111,立板111为中空结构,立板111内腔活动安装有调节螺杆112,调节螺杆112顶部延伸至立板111外侧,调节螺杆112外壁安装螺母113,螺母113左侧外壁固定设置有连接杆,且连接杆左端延伸至立板111外侧并固定安装有移动夹板114,立板111左侧外壁底部固定设置有固定夹板115,通过旋转调节螺杆112,使螺母113通过连接杆带动移动夹板114进行上下移动,移动夹板114在与固定夹板115的配合下,对电子元件进行夹持固定工作,方便工作人员对其进行焊接;The
操作台1顶部两侧沿水平轴线处对称开设有与立杆9相匹配的横向活动孔101,且操作台1顶部设置有与横向活动孔101相匹配的刻度尺一102,刻度尺一102是厘米刻度尺,便于工作人员精确调节控制两个立杆9之间的距离,便于夹持装置11对不同规格的电子元件进行夹持固定工作;The two sides of the top of the operating table 1 are symmetrically provided with lateral
移动夹板114位于固定夹板115的正上方,且移动夹板114与固定夹板115的相对内壁均设置有橡胶垫片,橡胶垫片外壁均匀开设有凹槽,橡胶垫片具有良好的柔软性,避免夹持装置11因夹持力过大造成对电器元件外壁出现压痕,均匀开设的凹槽增加了橡胶垫片外壁的摩擦力,方便提高电器元件夹持的稳定性;The
立板111左侧外壁沿竖直轴线处开设有与连接杆相匹配的纵向活动孔,且立板111左侧外壁上沿竖直方向设置有刻度尺二,刻度尺二选用厘米刻度线,方便工作人员精确调节移动夹板114下移的位移量。The left outer wall of the
工作原理:使用时首先将该装置推送到所需位置并固定,然后通过控制开关3控制电动伸缩杆4伸缩对操作台1高度进行调节,方便不同身高的工作人员使用,然后利用驱动电机带动轴杆6上的齿轮7进行顺时针转动,进而使齿轮7带动两个齿牙板8对中运动,两个齿牙板8带动两个立杆9上的夹持装置11对中运动,刻度尺一102的设置便于工作人员精确调节控制两个立杆9之间的距离,然后通过旋转调节螺杆112,使螺母113通过连接杆带动移动夹板114进行上下移动,移动夹板114在与固定夹板115的配合下,对电子元件进行夹持固定工作,通过启动旋转电机10工作,便于旋转电机10带动夹持装置11上夹持固定后的电子元件进行旋转,方便工作人员对夹紧后的电子器件进行正反面的焊接工作,有效提高电子器件的焊接效率。Working principle: When using, first push the device to the required position and fix it, and then control the electric
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| CN111343797A (en) * | 2020-03-05 | 2020-06-26 | 深圳市昇茂科技有限公司 | Automatic subsides of accurate electron pastes dress system |
| CN112117439A (en) * | 2020-08-28 | 2020-12-22 | 耒阳市亚湘电子科技有限公司 | Rubberizing device is used in battery production |
| CN112475712A (en) * | 2020-11-04 | 2021-03-12 | 滁州市精美家电设备股份有限公司 | Pure mechanical welding portable clamp |
| CN112719672A (en) * | 2020-12-28 | 2021-04-30 | 瓯锟科技温州有限公司 | Intelligent metal plate welding device |
| CN112894238A (en) * | 2021-02-01 | 2021-06-04 | 向群 | Automobile air conditioner accessory welding machine |
| CN112894656A (en) * | 2021-01-25 | 2021-06-04 | 武汉焱集科技有限公司 | Machining is with high mounting fixture of stability |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111343797A (en) * | 2020-03-05 | 2020-06-26 | 深圳市昇茂科技有限公司 | Automatic subsides of accurate electron pastes dress system |
| CN111343797B (en) * | 2020-03-05 | 2022-12-09 | 深圳市昇茂科技有限公司 | Automatic subsides of accurate electron pastes dress system |
| CN112117439A (en) * | 2020-08-28 | 2020-12-22 | 耒阳市亚湘电子科技有限公司 | Rubberizing device is used in battery production |
| CN112475712A (en) * | 2020-11-04 | 2021-03-12 | 滁州市精美家电设备股份有限公司 | Pure mechanical welding portable clamp |
| CN112719672A (en) * | 2020-12-28 | 2021-04-30 | 瓯锟科技温州有限公司 | Intelligent metal plate welding device |
| CN112719672B (en) * | 2020-12-28 | 2022-04-26 | 瓯锟科技温州有限公司 | Intelligent metal plate welding device |
| CN112894656A (en) * | 2021-01-25 | 2021-06-04 | 武汉焱集科技有限公司 | Machining is with high mounting fixture of stability |
| CN112894656B (en) * | 2021-01-25 | 2022-09-16 | 新乡市亚联重工有限公司 | Machining is with high mounting fixture of stability |
| CN112894238A (en) * | 2021-02-01 | 2021-06-04 | 向群 | Automobile air conditioner accessory welding machine |
| CN113458679A (en) * | 2021-05-12 | 2021-10-01 | 宋成方 | Multifunctional metal plate welding device for building construction |
| CN115401716A (en) * | 2022-09-26 | 2022-11-29 | 江苏圳川科技有限公司 | Multidirectional regulation formula car welding robot gripping apparatus |
| CN116140887A (en) * | 2023-03-30 | 2023-05-23 | 江苏科技大学 | A clamping mechanism for a welding robot between ship grids |
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Granted publication date: 20200214 |